6
PUMP ASSEMBLY - 7630014
OIL
44779
DRAIN
tm
Black & Blue
Alcoa Conductor Accessories
t o o l s e r i e s
ALCOA
Mailing Address:
P.O. Box 3127
Spartanburg, sc 29304
Phone: 1-800-866-7385
Shipping Address:
260 Parkway East
Duncan, SC 29334
DA
TE CODE
10,000PSI/700BAR
SERIAL
NO.
7630014
HOLD ADV.
RET.
GASOLINE MOTOR POWER PUMP
INSTRUCTIONS FOR SAFE OPERATION
MOTOR OIL & FUEL
1. ABOVE 32° F USE S.A.E. 10W30 (MOTOR OIL)
BELOW 32° F USE S.A.E. 5W20 (MOTOR OIL)
OIL SUMP CAPACITY -- ABOUT 1.3 PINTS
2. USE CLEAN, UNLEADED AUTOMOTIVE GASOLINE. (DO NOT USE GASOLINE CONTAINING ALCOHOL).
STARTING:
1. POSITION CONTROL VALVE TO THE NEUTRAL (CENTER) POSITION.
2. IF THE ENGINE IS COLD, MOVE THE THROTTLE TO THE CHOKE POSITION (ALL THE WAY TO THE
EXTREME RIGHT). AS SOO AS THE MOTOR IS RUNNING, MOVE THE THOROTTLE BACK 1" TO THE
RUN POSITION.
OPETATING THE PUMP
1. USE ONLY CYLINDERS, HOSES AND RELATED EQUIPMENT RATED @10,000 PSI.
2. MAKE SURE ALL HOSE AND FITTING CONNECTIONS ARE TIGHT AND SECURE. HOSES CANNOT BE
KINKED OR TWISTED.
3. CHECK THE RESEVOIR OIL LEVEL. FILL TO ONE OR TWO INCHES FROM THE TOP IF NECESSARY.
DO NOT USE MOTOR OIL IN THE HYDRAULIC RESERVOIR.
4. NEVER OPERATE THE PUMP WITHOUT RAM MOVEMENT FOR MOTE THAN I MINUTE WITHOUT SHIFTING
THE CONTROL VALVE TO NEUTRAL (CENTER). LEAVING THE VALVE IN THE ADVANCE OR RETRACT
POSITION WITHOUT THE ROD MOVING WILL OVERHEAT THE OIL.
AFTER COMPLETING THE JOB
1. BEFORE DISCONNECTING HOSES, FITTINGS, ETC., FIRST BE SURE THE RAM IS UNLOADED AND THE
PUMP MOTOR OFF. THEN SHIFT ALL HYDRAULIC CONTROLS SEVERAL TIMES TO RELEASE SYSTEM
PRESSURE.
PERIODIC MAINTENANCE
1. COMPLETELY CHANGE THE HYDRAULIC OIL AND CLEAN THE OIL FILTER SCREEN AND MAGNET (LOCATED
IN THE RESERVOIR) TWICE A YEAR. CHANGE THE OIL MORE FREQUENTLY WHEN USED IN EXTREMELY
DUSTY AREAS OR WHEN THE OIL HAS BEEN OVERHEATED.
44815
2
PUMP ASSEMBLY 7630014
TORQUE TO
250 IN*LBS
8
TORQUE TO
100 IN*LBS
10
16
4
11
15
47
46
49
1
TORQUE TO
250 IN*LBS
42
43
7
23
17
3
44
41
5
6
14
13
19
ATTACH WITH LOCTITE
454 OR EQUIVALENT
45
