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aFe Power 77-46101 SCORCHER HD, Manual

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aFe Power 77-46101 SCORCHER HD Manual Download Page 18

P/N: 46-20048 (Cold Side)
        46-20049 (Hot Side)

Intercooler Tubes

Rear Differential Cover

P/N: 46-70012-WL (w/ Oil)
       46-700012 (Blk)
       46-70010 (RAW)

P/N: 46-70072 (Blk) 
        46-70070 (RAW)

Transmission Pan Cover

Air Intake System

P/N: 50-74002 (P10R) 
        51-74002 (PDS)

P/N: 50-74004 (P10R)

        51-74004 (PDS)

Air Intake System

Sprint Booster

P/N: 77-14003 (‘07-15’)

P/N: 49-44060-P (Pol)

        49-44060-B (Blk)

Exhaust System

Transmission Filter

P/N: 44-TF006 (Deep Pan)

        44-TF009 (Shallow Pan)

P/N: 44-LF001

Oil Filter

P/N: 49-44055

Exhaust Race Pipe

Diesel Fuel System

P/N: 42-14011 (Full-time)
        42-14012 (Part-time)

Oil Cap

P/N: 79-12002

Summary of Contents for 77-46101 SCORCHER HD

Page 1: ...advanced FLOW engineering Instruction Manual P N 77 44006 Make GM Model Silverado HD Sierra HD Year 2004 5 2010 Engine V8 6 6L td Performance Chips ...

Page 2: ...E 1 Shim Kit 03 50504 Please read the entire instruction manual before proceeding Ensure all components listed are present Ensure you have all necessary tools before proceeding Do not attempt to work on your vehicle when the engine is hot Disconnect the negative battery terminal before proceeding Retain factory parts for future use ...

Page 3: ...A D C B E ...

Page 4: ...ate the MAP 1 and Fuel Pressure sensor 2 The Fuel Pressure sensor is located on the passenger side of the engine under the intake tube close to the firewall The MAP sensor is located on the intake manifold under the EGR REMOVAL 1 2 Figure A ...

Page 5: ...Locate the glow plug controller by the driver side behind the boost tube Step 3 Disconnect the harness and plug connecting to the controller Step 4 Remove the two 10mm bolts retaining the controller and remove out of vehicle REMOVAL Figure B ...

Page 6: ...Refer to Figures C for Step 5 Step 5 Remove the four bolts 3 on the glow plug controller bracket along with the bracket holding the fuel line 4 and remove out of vehicle Figure C REMOVAL 3 3 3 3 4 ...

Page 7: ...Refer to Figure D for Step 6 Step 6 With an 18mm wrench remove the fuel relief valve 5 Figure D REMOVAL 5 ...

Page 8: ...Step 9 Turn the removal tool clockwise towards the vise to split the fuel relief valve Note Be cautious and hold the end of the fuel relive valve it is spring loaded and not mixing the components alignment is very important Locate behind the 3 hole washer is a very small pin that should not be moved or lost losing it will cause the vehicle to not start Figure E INSTALL ...

Page 9: ...Page left blank intentionally Refer to Figure F for Step 10 Step 10 Remove the small spring 6 and place the 3 shims in the fuel relief valve and re insert the spring Figure F INSTALL 6 ...

Page 10: ...all punch re punch the 3 small indentations securing the tip of the fuel relive valve to the body Step 14 Place the fuel relief valve back into the fuel rail and tighten to 75 ft lbs of torque or fuel can leak out Step 15 Refer to steps 6 10 to re install all the components removed to access the fuel relief valve Note Using a piece of wood between the tip and the vice will insure the tip does not ...

Page 11: ...Page left blank intentionally Refer to Figure H for Step 16 Step 16 Remove the intake air tube out of vehicle to gain access to the fuel rail Figure H INSTALL ...

Page 12: ...dule This is the shorter harness with a black orange connectors Plug the male connector of the module to the stock fuel pressure sensor then take the female connector of the module and connect to the male connector of the engine harness Note Make sure connections are fully engaged Usually connectors make a snapping sound when fully engaged Figure I INSTALL ...

Page 13: ...r Step 20 Locate the MAP sensor jumper harness on the aFe module This is the longer harness with a grey orange connector Plug the female connector of the module to the male connector of the engine harness then the male connector of the module to the stock map sensor of the engine Figure J INSTALL ...

Page 14: ...Refer to Figure K for Steps 21 22 Step 21 Carefully rout the switch behind steering wheel cover Step 22 Mount the Switch on an open flat surface Figure K INSTALL ...

Page 15: ...nally Refer to Figure L for Step 23 Step 23 Route the switch cable through firewall and into the engine bay Follow the main harness through the grommet into the firewall Plug the end of the cable to the module Figure L INSTALL ...

Page 16: ...Mount the module in a safe location using the supplied Velcro strip Then secure the wires and module away from any extreme heat and moving parts with the provided ties Make sure all connections are secured and fully engaged Figure M INSTALL ...

Page 17: ...t It will stop at its last setting The LED on the switch represents the different level of power Green LED Stock Yellow LED Sport Orange LED Sport Red LED Race Use the grey button to select the desired setting Power adjustments can be done at any moment Thank you for choosing aFe POWER Figure G INSTALL ...

Page 18: ...er Air Intake System P N 50 74002 P10R 51 74002 PDS P N 50 74004 P10R 51 74004 PDS Air Intake System Sprint Booster P N 77 14003 07 15 P N 49 44060 P Pol 49 44060 B Blk Exhaust System Transmission Filter P N 44 TF006 Deep Pan 44 TF009 Shallow Pan P N 44 LF001 Oil Filter P N 49 44055 Exhaust Race Pipe Diesel Fuel System P N 42 14011 Full time 42 14012 Part time Oil Cap P N 79 12002 ...

Page 19: ...lters 10 11 30 31 71 73 Life of the vehicle Racing Filters 18 1 year Universal 21 24 72 TF 2 years Air Intake Systems 50 51 54 55 75 TR TA TL 2 years Exhaust Systems 49 2 years Intercoolers Intercooler Tubes 46 2 2 years Intake Manifolds 46 1 2 years Differential Cover 46 7 Life of the vehicle Exhaust Manifolds 46 2 years Throttle Body Spacers 46 3 2 years Fluid Filters 44 90 days Pre Filters 28 2...

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