Afag Electric Slide ES12 Translation Of The Original Operating Manual Download Page 1

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Electric Slide
ES8 I ES12

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Installation declaration

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Module Data

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Installation manual

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Maintenance manual

Translation of the original operating manual

Summary of Contents for Electric Slide ES12

Page 1: ...Electric Slide ES8 I ES12 Installation declaration Module Data Installation manual Maintenance manual Translation of the original operating manual Copyright by Afag Automation AG ...

Page 2: ...nformation is not observed death or most severe injury invalidity will be the consequence WARNING Designates a possible dangerous situation If the information is not observed death or most severe injury invalidity will be the consequence CAUTION Designates a potentially dangerous situation If the information is not observed property damage or light to moderate injury will be the consequence NOTE D...

Page 3: ...Centring Sleeves 12 2 10 Tightening Torques for Bolts 13 2 11 Operating Conditions 13 2 12 Installation of the ES Electric Slides in a System 14 2 13 Electric Slide ES8 15 2 14 Preferred combinations for ES8 16 2 15 Preferred combinations for ES12 17 2 16 Programming the ES Electric Slides 18 3 Installation manual 19 3 1 Manufacturer s address 19 3 2 Scope of delivery 20 3 3 Intended use 20 3 4 Wa...

Page 4: ...p Retrofitting 31 3 17 Normal operation 32 3 18 Setting speeds at the electric axes 33 4 Maintenance 34 4 1 After commissioning 34 4 2 Every 3 months 34 4 3 Repairs 35 5 Accessories 36 5 1 Servo controller Overview 36 5 2 Servo controller Technical Data 37 5 3 Overview controller cable plug 40 5 4 Dimensional drawings for cable types 42 6 Disposal 44 ...

Page 5: ...t these special technical documents will be submitted to the competent national authorities as printed documents or in elec tronic form pdf Directive Applied and satisfied fundamental requirements 1 1 1 1 1 1 1 2 1 1 3 1 1 5 1 3 2 1 3 4 and 1 5 1 The person or company installing this partly completed machinery or combining it with other machinery must carry out a risk assessment for the resulting ...

Page 6: ...ling storage The following values must be observed during transport and storage Storage temperature 0 50 C Humidity 90 non condensing CAUTION Take care when packing and unpacking the ES Electric Slides Careless handling of the electric slide can result in fingers be ing crushed as the electric slide can move back and forth when loose The slide is transported in the transport packaging from Afag Au...

Page 7: ...he prescribed installation and removal instructions the service and maintenance conditions and observance of the specifica tions in the data sheets Pay attention to magnetic fields DANGER The strong magnetic fields even when the module is switched off can interfere with electronic devices e g heart pacemakers or impair their function Persons with a heart pacemaker must keep a safety distance of at...

Page 8: ...chapter Safety instructions Furthermore the rules and regulations on accident prevention applicable at the place of installation operation must also be observed Improper use may result in dangers to the life and limb of the operator or third parties and in impairments to the machine or other assets In the event of faults that could impair safety the machine must be switched off immedi ately and se...

Page 9: ...motion by the electric control system If the Electric Slides cannot move freely there is a risk of injury and crushing in conjunction with attachments If attachments on the Electric Slides can pose a hazard in con junction with the moving slides or the superstructures a corre spondingly safe operation must be ensured WARNING Due to the decentralised control unit the operator of the Elec tric Slide...

Page 10: ...t enter the working area of the ES Electric Slides during operation Depending on the version and the installation there is an addi tional safety risk e g of pinching fingers The ES Electric Slide may only be used for its intended pur pose Measures must be taken to ensure that the operator cannot en ter the working area of the ES Electric Slide during normal op eration This can be achieved by suita...

Page 11: ...le upon consultation The mounting holes M3 for ES8 and M4 for ES12 are po sitioned on the base element The slide contains mounting holes with the sizes M2 5 and M3 for ES8 and M4 for ES12 Use the centring sleeves included in the scope of sup ply Mounting holes ES8 M2 5 M3 Hole pitch 16 x 16 mm On the slide and 20 x 20 mm ES12 M4 Hole pitch 30 x 30 mm Mounting holes ES8 M 3 Hole pitch 20 x 20 mm On...

Page 12: ...ting thread M3 M2 5 and M3 Centring sleeves H7 50035831 50332257 Ø 5 mm Ø 4 mm and Ø 5 mm ES12 Base element Slide Hole pitch 30 x 30 mm 30 x 30 mm Bore and mounting thread M4 M4 Centring sleeves H7 11016850 Ø 7 mm Ø 7 mm Use the centring sleeves supplied for positioning Insert these into two diagonally op posed bores of the installation grid ...

Page 13: ...intended for jerk free linear movement of firmly installed loads in non explosive atmospheres and under the ambient and operating conditions defined for these modules We generally recommend that ES8 and ES12 Electric Slides are installed in a horizontal position A vertical installation should only by considered upon consultation with AFAG Automation AG and when using a weight com pensation via a s...

Page 14: ...ly be installed in a system when the control system is switched off and secured The ES Electric Slides may only be installed by qualified technical personnel Connect and disconnect cables only when the control system is switched off NOTE The plant installer bears sole responsibility for the installation of the ES Electric Slides ...

Page 15: ...motor Cable incl motor plug Mounting of the periphery 2x M3 with centring Ø 5 H7 hole pitch 20 mm Mounting of the module base element 4x M3 with Ø 5 H7 centring Hole pitch 20 x 20 mm Mounting of the module slide M2 5 with centring Ø 4 H7 M3 with centring Ø 5 H7 Hole pitch 16 x 16 mm and 20 x 20 mm Bores can be screwed through Bores can be screwed through ...

Page 16: ...16 ES8 ES12 BA vers 1 3 en 20190311 2 14 Preferred combinations for ES8 ...

Page 17: ...ES8 ES12 BA vers 1 3 en 20190311 17 2 15 Preferred combinations for ES12 ...

Page 18: ... respective manuals of the provider of the control unit WARNING When the key data is entered incorrectly in the PLC it is possi ble that the ES Electric Slide will slam into the stop at full speed This could lead to injuries caused by flying parts The ES Electric Slide can perform unexpected movements when the path measuring system fails or an end switch cable is de fective This could lead to inju...

Page 19: ... the requirements of the EC Directive 2006 42 EC Standard EN ISO 12100 2010 German version For the installation of the partly completed machinery the following conditions must be satisfied so that it can be assembled together with other parts to form a complete machine correctly and without endangering the health and safe ty of persons Please observe the safety information in the risk assessment R...

Page 20: ... read carefully before any work on or with the ES Electric Slides ES Electric Slides may only be used for their intended purpose No modifications may be made to the ES Electric Slides that are not described in this in stallation manual or have been approved in writing by Afag Automation AG Afag Auto mation AG will assume no liability for any unauthorised modifications or for improper erection inst...

Page 21: ...ntrol unit and when operating the ES Electric Slide there can be unpredictable movements that can cause injuries and property damage The term of the warranty on Afag handling components and systems is 24 months following commissioning but a maximum of 27 months following delivery Wear parts e g shock absorbers are excluded from the warranty The guarantee covers the use or repair of defective Afag ...

Page 22: ...22 ES8 ES12 BA vers 1 3 en 20190311 3 6 Dimensional drawing ES8 ...

Page 23: ...ES8 ES12 BA vers 1 3 en 20190311 23 3 7 Technical data ES8 ...

Page 24: ...24 ES8 ES12 BA vers 1 3 en 20190311 3 8 Module loads ES8 ...

Page 25: ...ES8 ES12 BA vers 1 3 en 20190311 25 3 9 Dimensional drawing ES12 ...

Page 26: ...26 ES8 ES12 BA vers 1 3 en 20190311 3 10 Technical data ES12 ...

Page 27: ...ES8 ES12 BA vers 1 3 en 20190311 27 3 11 Module loads ES12 ...

Page 28: ... Slide can perform unpredictable movements which can lead to severe injuries or property damage When work is being performed at the module make sure that the control unit is switched off and secured against being switched backed on Connect and disconnect cables only when the control system is switched off WARNING Due to the decentralised control unit the operator of the ES Electric Slide is not ne...

Page 29: ...lectric Slides are connected to the servo controller with the M16 motor cable and an adapter cable For trial operation connect the servo controller with a computer on which the operating software is installed The use of the operating software is described in the operating in structions of the program If the ES Electric Slide is supplied together with a LinMot servo controller the operating paramet...

Page 30: ...g should be done slowly and step by step Pay attention to the permissible technical values see catalogue for Payload Movement frequency Torque load WARNING Extremities can by crushed by movable components Make sure that there are no people or tools in the work area of the module Conduct a trial run Connect the cables to the ES Electric Slide and the control unit of the system First with slow trave...

Page 31: ...k of injury and crushing in conjunction with attachments If attachments on the ES Electric Slide can pose a hazard in conjunction with the moving slides a correspondingly safe op eration must be ensured WARNING Due to the decentralised control unit the operator of the ES Electric Slide is not necessarily alongside the product and can therefore endanger other persons in other areas For work at the ...

Page 32: ... in conjunction with the moving slides a correspondingly safe op eration must be ensured Protective guards around the entire plant with locked door safety circuit WARNING Due to the decentralised control unit the operator of the ES Electric Slide is not necessarily alongside the product and its operation can therefore endanger other persons No person may reach into the plant while it is running in...

Page 33: ...ric axes are generally set by the higher ranking controller Example programs are available for a large number of common controllers This allows the target speed acceleration and target position to be set CAUTION An excessively high speed or acceleration can cause damage to the device of the periphery ...

Page 34: ...ied may be used for lubrication of the lin ear motor axes CAUTION If the device makes abnormal movements during normal opera tion e g hard banging the causes should be immediately rem edied The service and maintenance intervals must be observed The intervals are based on a normal environment The approval of Afag Automation AG must be obtained in advance if the devices are to be operated in an envi...

Page 35: ... Repairs other than those described below may only be carried out by Afag Automation AG If you carry out the repair yourself approval must be obtained in advance from Afag Au tomation AG CAUTION Repairs may only be carried out by qualified personnel ...

Page 36: ...36 ES8 ES12 BA vers 1 3 en 20190311 5 Accessories 5 1 Servo controller Overview ...

Page 37: ...ES8 ES12 BA vers 1 3 en 20190311 37 5 2Servo controller Technical Data ...

Page 38: ...38 ES8 ES12 BA vers 1 3 en 20190311 ...

Page 39: ...ES8 ES12 BA vers 1 3 en 20190311 39 ...

Page 40: ...40 ES8 ES12 BA vers 1 3 en 20190311 5 3 Overview controller cable plug The C11xx and C12xx controllers are supplied with a plug set ...

Page 41: ...ES8 ES12 BA vers 1 3 en 20190311 41 ...

Page 42: ...42 ES8 ES12 BA vers 1 3 en 20190311 5 4 Dimensional drawings for cable types ...

Page 43: ...ES8 ES12 BA vers 1 3 en 20190311 43 ...

Page 44: ...sposal NOTE ES Electric Slides no longer in use should not be disposed of as a complete unit but should be dismantled into its individual parts and recycled according to the type of materials Dispose of non recyclable materials appropriately ...

Page 45: ...ES8 ES12 BA vers 1 3 en 20190311 45 ...

Page 46: ...46 ES8 ES12 BA vers 1 3 en 20190311 ...

Page 47: ...ES8 ES12 BA vers 1 3 en 20190311 47 ...

Page 48: ...Afag Automation AG Fiechtenstrasse 32 4950 Huttwil Switzerland Tel 41 62 959 87 02 Fax 41 62 959 87 87 sales afag com www afag com ...

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Afag Electric Slide ES12, Translation Of The Original Operating Manual

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