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Afag DG 20 Maintenance Instructions Manual Download Page 7

 

 

 

DG 20 - OI vers. 1.4 gb. 20190712

 

 

7 

NOTE

 

 

Please note: 

 

Modifications  on  the  DG  20  rotary  gripper  that  are  not  described  in 
these Montage Instructions or have not been approved in writing by 
Afag Automation AG are not permitted. In case of improper changes 
or  assembly,  installation,  operation,  maintenance  or  repairs,  Afag 
Automation AG rejects all liability. 

 

For further technical details please see 

chapter

 

3 on page 18

 in these operating in-

structions. 

 

 

 

 

 

 

 

 

 

 

Figure 1: Module description 

 

2.1.3 Installation, connections 

 

WARNING

 

 

The gripper fingers are  moved by the pneumatic control. If the 
gripper  fingers  cannot  move  freely  there  is  danger  of  injuries 
and bruises near the add-ons. 
If  add-ons  at  the  DG  20  rotary  gripper  could  cause  danger  in 
connection  with  the  gripper  fingers  a  safe  operation  must  be 
ensured.

 

 

 

 

1 Rotary gripper - basic housing 

2 Turret 

3 Mounting holes Ø 4,3 mm 

3 

1 

2 

Summary of Contents for DG 20

Page 1: ...DG 20 Declaration of Incorporation Module Information Montage Instructions Maintenance Instructions Translation of the Original Montage Instructions Copyright by Afag Automation AG These Montage Instructions apply to ...

Page 2: ...0190712 Symbols WARNING Indicates a possible dangerous situation Non compliance with this information can result in death or serious personal injuries invalidity CAUTION Indicates a possibly dangerous situation Non compliance with this information can result in damage to proper ty or light to medium personal injuries NOTE Indicates general notes useful operator tips and operating recom mendations ...

Page 3: ...stop 90 13 3 0 0 Montage Instructions 15 3 1 0 Manufacturer address 15 3 1 1 Included in the scope of delivery 16 3 1 2 Intended use 16 3 1 3 Guarantee 17 3 1 4 Safety instructions 17 3 1 5 Dimensions drawing of the DG 20 18 3 1 6 Technical data of the DG 20 19 3 1 7 Perferred combinations of the DG 20 20 3 1 8 Loads on the gripper fingers 21 3 1 9 Adjustment of the DG 20 rotary grippers 21 3 2 0 ...

Page 4: ...4 DG 20 OI vers 1 4 gb 20190712 4 1 4 Accessories 30 4 1 5 Disassembly and repair 33 4 1 6 Disposal 34 ...

Page 5: ...t to a reasoned request by na tional authorities in printed documents or electronically pdf Applied and fulfilled essential requirements 1 1 1 1 1 1 1 2 1 2 3 1 2 4 4 1 3 1 3 5 1 3 6 1 3 7 1 3 9 1 4 1 1 5 1 5 3 1 6 1 6 1 1 6 3 1 6 4 1 7 1 7 4 1 7 4 1 1 7 4 2 Who installs this incomplete machine or assemble with other machines a risk as sessment for its resulting machine which must make the provisi...

Page 6: ...ng the module may drop out of the box when it is unpacked and cause injuries to limbs The weight of the DG 20 rotary gripper is 0 63 kg NOTE Consider please With each module security is settled a technical newspaper This newspaper is to be read busily by each person with the module 2 1 2 Module description The DG 20 rotary gripper is a precise mechanical device and must be handled with adequate ca...

Page 7: ...s all liability For further technical details please see chapter 3 on page 18 in these operating in structions Figure 1 Module description 2 1 3 Installation connections WARNING The gripper fingers are moved by the pneumatic control If the gripper fingers cannot move freely there is danger of injuries and bruises near the add ons If add ons at the DG 20 rotary gripper could cause danger in connect...

Page 8: ... module which may lead to per sonal injuries 2 1 4 Installation and fastening possibilities The DG 20 rotary grippers can be installed in a vertical and horizontal position The Afag module components are provided with a precise module centring which guarantees a high and repetitive accuracy of fit during installation operation and ex change of a module There are 2 centering sleeves with a diameter...

Page 9: ...atic diagram DG 20 The pneumatic connections total of 16 x M3 are fitted on four sides of the base body of the DG 20 rotary gripper The 4 air connections M3 at the rear of the DG 20 rotary gripper are normally open Close air connections which are not used air tight before installing the module in a system 4 Tuflon coated stud bolts M3 x 3 are supplied with the accessories Operating pressure 6 bar ...

Page 10: ... 20 OI vers 1 4 gb 20190712 Figure 2 Pneumatic plan Figure 3 Pneumatic connections with corresponding movements 1 Rotary gripper 2 Maintenance unit 2 Directional valve 4 2 P Compressed air connection 1 3 2 P ...

Page 11: ...d not restrict the over all jaw Example DG 20 2x6mm jaw part gripped with 2x3 0mm 2 1 7 Manufacture of gripper fingers The gripper fingers must be designed and manufactured for the parts to be gripped The design of the gripper fingers is in most cases symmetric Observe the maximum permissible loads on the fingers see chapter Technical Data max Fingers length 60 mm ...

Page 12: ...90712 Mounting to the turrent You have the option of centering the mounting holes eg to attach retainer for the end stop 90 DG 20 on the rotating head on both sides separate institutions Fastening on both sides of the rotary head ...

Page 13: ...90 as for the 180 rotary range End stop 90 End stop 90 Order No 50433546 see Chapter 4 Accessories Mounting of the 90 fixed end stop the end stop is part of the accessories Mounting of the fixed end stop depends on the desired direction of rotation to the left or to the right The rotary head must then be turned through 180 by hand so that the end stop acts on the correct side Mount the fixed stop ...

Page 14: ...14 DG 20 OI vers 1 4 gb 20190712 Rotary gripper DG 20 Standard version Without fixed stop Order no 50432971 Option Rotary gripper DG 20 Zero position at 90 on request Order no 50452096 ...

Page 15: ...ry gripper pneumatic Types DG 20 Sequential series No 50xxxxxx This is an incomplete machine Who installs this incomplete machine or assemble with other machines a risk as sessment for its resulting machine which must make the provisions of the EC directive 2006 42 EC Standard EN ISO 12100 2010 German version Agent For the compilation of the technically relevant documents Niklaus Röthlisberger Pro...

Page 16: ...s nor present a danger to property and the environment Combined with other modules they can be used as a pick place station NOTE Any use that exceeds the use mentioned above is regarded as im proper The manufacturer does not accept any liability for damage resulting from such use The risk is that of the user alone Intended use also includes paying attention to the Montage Instruction and observing...

Page 17: ...t in personal injury or damage to property The term of the warranty on Afag handling components and systems is 24 months following commissioning but a maximum of 27 months following delivery Wear parts e g shock absorbers are not covered by the warranty The warranty covers the replacement or repair of defective Afag parts No further claims will be accepted The warranty will be voided in event of t...

Page 18: ...f the DG 20 Figure 2 DG 20 dimensions drawing Use the centering sleeves included in the scope of delivery for positioning and insert these sleevs in the borings of the mounting grid Note It gives the DG 20 rotary gripper with the zero position at 90 on request ...

Page 19: ...DG 20 OI vers 1 4 gb 20190712 19 3 1 6 Technical data of the DG 20 Table 2 Technical data of the DG 20 ...

Page 20: ...20 DG 20 OI vers 1 4 gb 20190712 3 1 7 Perferred combinations of the DG 20 ...

Page 21: ...ibilities to connect the air supply Please select the option which is the most suitable for your requirements The connections for gripping are at the back of the black module part those for turning the gripping pliers are in the red module part Installation of air chokes is recommended so that the control of the rota ry gripper can be easily adjusted The end positions can be set with a tolerance o...

Page 22: ...rs These are specified in chapter 4 of this Montage Instructions Accessories CAUTION The DG 20 rotary grippers must not be used in an explosion hazardous area The sensors must be set to the end positions X Magnetic cylinder sensor for simple teaching of 2 query positions Positioning the teachable sensors 50313987 When adjusting the teachable sensors pay attention to the markings X ...

Page 23: ...ible technical data see catalogue regarding load capacity motion frequency moment load Caution Limbs may be crushed by moving components Make sure that there are no persons or tools within the operating range of the module Carry out a test run At first at slow traverse speeds then under the effective operating conditions Training The unit may only be installed and operated by persons who are famil...

Page 24: ...e compressed air supply and secure against being switched on again unintentionally when you work on the DG 20 rotary gripper The signals of the control system may cause un intentional movements of the module which may lead to per sonal injuries 3 2 3 Standard operation WARNING The gripper fingers are moved by the electric control If the gripper fingers cannot move freely there is danger of injurie...

Page 25: ... disconnect the module from the compressed air supply and secure against being switched on again unintentionally when you work on the DG 20 rotary gripper The signals of the control system may cause unintentional movements of the module which may lead to personal injuries Observe the Installation Instructions of the control system used The shock absorbers and stop screws must undergo regular funct...

Page 26: ...ust not be washed down do not use any ag gressive cleaners Table 3 Maintenance works Further maintenance Under the ambient conditions mentioned below the DG 20 rotary gripper does not require any further maintenance clean workshop atmosphere no splash water no friction dust or dust from processing climate and temperature according to the technical data ...

Page 27: ...d with oiled air the oil types listed below should be used Festo special oil Avia Avilub RSL 10 BP Energol HPL 10 Esso Spinesso 10 Shell Tellus Oil C 10 Mobil DTE 21 Blaser Blasol 154 Oil quantity 5 10 oil drops per 1000 l air Viscosity range 9 to 11 mm s cST at 40 C ISO class VG 10 according to ISO 3448 NOTE Module inserts for ionized air environments e g in case of high voltage procedures such h...

Page 28: ...porated WARNING Due to the decentral controller the operator of the DG 20 rotary gripper needs not to be near the product so that third persons might be endangered by the rotary gripper operation Always switch off the controller and disconnect the module from the compressed air supply and secure against being switched on again unintentionally when you work on the DG 20 rotary gripper The signals o...

Page 29: ...seals of all air connections and retighten if necessary Cylinder leaky Return module to Afag End position signal not clear ly present Wrong adjustment of limit stop Readjust limit stop Initiator faulty Replace initiator Sensor cable broken Replace initiator cable Initiator not correctly posi tioned Correct initiator position Initiator not correctly taught Re teach initiator End position signal is ...

Page 30: ...30 DG 20 OI vers 1 4 gb 20190712 4 1 3 Spare parts Repair of the DG 20 rotary gripper should only be carried out by Afag There are no spare parts available 4 1 4 Accessories ...

Page 31: ...DG 20 OI vers 1 4 gb 20190712 31 Proximity switch cable Article No 50386489 ...

Page 32: ... vers 1 4 gb 20190712 Mounting kit Sensor holder DG 20 Mounting example The set includes 1 pcs Sensor holder DG 20 Order No 50451740 2 pcs Zyl screw In 6kt M5x14 DIN 912 2 pcs 6 kt Nut M5 DIN 934 2 pcs Cable ties ...

Page 33: ...ler before the DG 20 rotary gripper is removed out of the system Disconnect the cables only after the controller was switched off NOTE If the module turns out to be faulty during the warranty it must be returned to Afag for repair Afag Automation AG offers a reliable repair service Please note that Afag does not warranty for modules which were not repaired by the Afag Automation AG ...

Page 34: ...0 rotary modules which cannot be used any more must not be disposed of as a complete unit but must be disassembled and recy cled according to the type of material Materials than cannot be recycled must be disposed of in accord ance with the legal regulations ...

Page 35: ...DG 20 OI vers 1 4 gb 20190712 35 ...

Page 36: ...Afag Automation AG Fiechtenstrasse 32 4950 Huttwil Switzerland Phone 41 62 959 86 86 Fax 41 62 959 87 87 e mail sales afag com Internet www afag com ...

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