Aerovent IM-895 Installation, Operation & Maintenance Manual Download Page 1

Centrifugal Fans 

Installation, Operation & Maintenance Manual

Gas

Door Air Heaters

IM-895

July 2021

This manual has been prepared to guide the users of gas door air heater units in the proper installation, operation and maintenance 

procedures to ensure maximum equipment life with trouble-free operation. For safe installation, startup and operational life of 

this equipment, it is important that all involved with the equipment be well-versed in proper door air heater safety practices and 

read this manual. It is the user’s responsibility to make sure that all requirements of good safety practices and any applicable 

safety codes are strictly adhered to. Additional product and engineering information is available at www.aerovent.com.

Refer to the 

Safety

 section(s) in this manual prior to installing or servicing the door air heater. The most current version of this installation 

and maintenance manual can be found on our website at www.aerovent.com/resources/im-manuals.

SAFETY NOTICE

REVIEW AMCA BULLETIN 410 PRIOR TO INSTALLATION

Table of Contents

Safety & Hazard Warnings ......................................................... 2
Receiving, Inspection & Unpacking ...........................................3
Unit Storage ................................................................................3
Handling ......................................................................................3
General Installation .....................................................................4
Unit Installation (Gas Connections) ...........................................5
Unit Installation (Electrical Connections) ..................................6
Control Cabinet Features .........................................................7-8
Unit Features ...............................................................................8

Accessories ..................................................................................9
Check, Test & Start Procedure ............................................. 10-12
Commissioning ...........................................................................12
Sequence of Operation .............................................................13
Final Step ....................................................................................13
Maintenance ......................................................................... 14-15
Troubleshooting Guidelines .................................................15-16
Start-up Checklist and Report ...................................................17
Field Start-Up Sheet ..............................................................18-22

Model ADH

Summary of Contents for IM-895

Page 1: ...Additional product and engineering information is available at www aerovent com Refer to the Safety section s in this manual prior to installing or servicing the door air heater The most current versi...

Page 2: ...is isolated by closing off the inlet or outlet to prevent wind driven rotation If an impeller is chocked to prevent rotation ensure that the chocks are removed prior to start up Wear appropriate pers...

Page 3: ...the unit after acceptance is not the responsibility of Twin City Fan Companies Ltd Unpack each carton or crate and verify for conformance with description of product ordered and all required parts an...

Page 4: ...g down and attach to the angle rings on the door air heater Make sure the rod locations do not interfere with gas train or electrical control panel access If desired provide one suspension type vibrat...

Page 5: ...alent for testing 2 Gas pressure to the unit controls must never exceed the pressure shown on the unit rating plate The unit and its individual shutoff valve s must be disconnected from the gas supply...

Page 6: ...f the process 7 External electrical connections to be installed include Supply power connection 115 208 230 380 460 or 575 volts Connection of thermostats and remote monitoring panels that may be supp...

Page 7: ...voltage to the voltage required for the unit controls 3 Flame Safeguard Control The flame safeguard control monitors safety devices to determine if the gas ignition sequence should be initiated Once i...

Page 8: ...re supplied with redundant automatic main gas shut off valves to control gas flow to the modulating gas valve 11 These valves may be a combination gas valve as shown which have two valve seats in one...

Page 9: ...n of the door air heater Remote monitoring panel features include Fan Switch All panels include a fan On Off switch Burner Switch All panels include a burner On Off switch Temperature Control Discharg...

Page 10: ...ment or installation Check burner and fan impeller to ensure it is secure Check all electrical connections for tightness Check to ensure there are no obstructions to the inlet air supply or the discha...

Page 11: ...nect an inclined manometer b If the outdoor air temperature is below 60 F fire the main burner to achieve a discharge air temperature of approximately 70 F If the burner does not fire under these cond...

Page 12: ...e to make sure the burner lights smoothly and the flame is present across the entire length of the burner 14 With the unit off close the main gas manual hand valve If applicable remove the U tube mano...

Page 13: ...r temperature does not exceed the maximum allowable limit for safe operation 2 With the safety devices described in the above steps verified the flame safeguard control is enabled to initiate the igni...

Page 14: ...accumulation of scale or foreign material on either side of the mixing plates should be removed with a wire brush 2 Add fresh di electric grease Grainger p n 23YC40 inside the flame rod boot 3 Check...

Page 15: ...f the unit and in the gas supply line to the unit 2 Turn off the electric supply to the unit at the unit disconnect Lock the disconnect to prevent tampering 3 Protect outside air openings to prevent t...

Page 16: ...ot 6 Defective flame rod 6 Check and or replace 7 Defective flame safeguard controller 7 Check and or replace 8 Short in flame sensor leads 8 Check and or replace 9 Excessive air velocity across burne...

Page 17: ...ice of the unit s to which this applies must be performed by a qualified installation and service agency 3 After completion of start up make a copy of this completed form for your files as necessary a...

Page 18: ...nect Wiring is over 200 Long Please Consult Factory 2 Gas supply connected with proper gas pressure regulator drip leg etc Yes No 3 Electrical supply connected with proper voltage amperage as stated o...

Page 19: ...Electrical Service Provided to Unit Volts Phase Hertz Amps 2 Unit Nameplate Electrical Requirements Volts Phase Hertz Amps 3 Main Fusing Size if applicable Volts Amps 4 Overload Relay Setting if appl...

Page 20: ...but with fan and gas on and unit in forced high fire 7 The Service Pressure with burner in high fire is __________ w c or ________oz or ________psig 8 The High Temperature Limit Switch is field set to...

Page 21: ...ts IV Miscellaneous Operational Checks 1 With the unit fan and burner operating all of the circuit check lights are illuminated except the burner lock out pilot light and the low temperature switch pi...

Page 22: ...ussed the unit controls and operation was Name Title please print please print CUSTOMER S AUTHORIZED SIGNATURE I acknowledge that I have been instructed on the operation of this unit Signature Date Ph...

Page 23: ...Installation Operation Maintenance Manual IM 895 23...

Page 24: ...WWW AEROVENT COM 5959 Trenton Lane N Minneapolis MN 55442 Phone 763 551 7500 Fax 763 551 7501 2021 Aerovent...

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