background image

MPS75SV Hardware Manual

Electrical Safety

Safety Procedures and Warnings

Read this manual in its entirety before installing, operating, or servicing this product. If you do not understand
the information contained herein, contact an Aerotech representative before proceeding. Strictly adhere to
the statements given in this section and other handling, use, and operational information given throughout
the manual to avoid injury to you and damage to the equipment.

This manual tells you how to carefully and correctly use and operate the MPS75SV. Read all parts of this
manual before you install or operate the MPS75SV or before you do maintenance to your system. To prevent
injury to you and damage to the equipment, obey the precautions in this manual. The precautions that follow
apply when you see a Danger or Warning symbol in this manual. If you do not obey these precautions, injury
to you or damage to the equipment can occur. If you do not understand the information in this manual,
contact Aerotech Global Technical Support.This product has been designed for light industrial manufacturing
or laboratory environments. The protection provided by the equipment could be impaired if the product is
used in a manner not specified by the manufacturer.

W A R N I N G : This product uses electrical supplies and signals. To minimize possible
electrical damage to the stage or injury to the operator, obey the electrical precautions that
follow.

1.

Access to the MPS75SV and component parts must be restricted while connected to a

power source.

2.

Do not connect or disconnect any electrical components or connecting cables while

connected to a power source.

3.

Disconnect electrical power before servicing equipment.

4.

All components must be properly grounded in accordance with local electrical safety

requirements.

5.

Operator safeguarding requirements must be addressed during final integration of the

product.

6.

Moving parts can cause crushing or shearing injuries. Access to all stage and motor parts

must be restricted while connected to a power source.

7.

Cables can pose a tripping hazard. Securely mount and position all system cables to avoid

potential hazards.

8.

Do not expose this product to environments or conditions outside of the listed

specifications. Exceeding environmental or operating specifications can cause damage to
the equipment.

9.

The MPS75SV stage must be mounted securely. Improper mounting can result in injury

and damage to the equipment.

10.

Use care when moving the MPS75SV stage. Lifting or transporting the MPS75SV stage

improperly can result in injury or damage to the MPS75SV.

11.

This product is intended for light industrial manufacturing or laboratory use. Use of this

product for unintended applications can result in injury and damage to the equipment.

12.

If the product is used in a manner not specified by the manufacturer, the protection

provided by the product can be impaired and result in damage, shock, injury, or death.

13.

The motor case temperature may exceed 75°C.

14.

Operators must be trained before operating this equipment.

15.

All service and maintenance must be performed by qualified personnel.

www.aerotech.com

7

Summary of Contents for MPS75SV

Page 1: ...Revision 1 00 00 MPS75SV Hardware Manual...

Page 2: ...otech com Phone 1 412 967 6440 Fax 1 412 967 6870 101 Zeta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom China Email Support aerotech com Phone 44 0 1256 855055 Fax 44 0 1256 855649 E...

Page 3: ...Stage 15 2 2 Dimensions 16 2 3 Securing the Stage to the Mounting Surface 18 2 4 Attaching the Payload to the Stage 19 Chapter 3 Electrical Specifications and Installation 21 3 1 Motor and Feedback Co...

Page 4: ...Hole Locations 18 Figure 2 4 Load Capability of MPS75SV Series Stages 19 Figure 2 5 Stage Orientations 20 Figure 3 1 Motor and Feedback Wiring M1 Option 27 Figure 3 2 Motor and Feedback Wiring M2 Opti...

Page 5: ...Mating Connector M1 23 Table 3 3 25 Pin D Motor and Feedback Connector Pinouts M1 with HV Option 24 Table 3 4 25 Pin D Motor and Feedback Connector Pinouts M2 25 Table 3 5 25 Pin D Motor Mating Connec...

Page 6: ...Table of Contents MPS75SV Hardware Manual 6 www aerotech com This page intentionally left blank...

Page 7: ...ent parts must be restricted while connected to a power source 2 Do not connect or disconnect any electrical components or connecting cables while connected to a power source 3 Disconnect electrical p...

Page 8: ...Electrical Safety MPS75SV Hardware Manual 8 www aerotech com This page intentionally left blank...

Page 9: ...e declares that it is not allowed to put the equipment into service until the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to be in con...

Page 10: ...Declaration of Conformity MPS75SV Hardware Manual 10 www aerotech com This page intentionally left blank...

Page 11: ...ble 1 1 Model Numbers and Ordering Options MPS SV Miniature Mechanical Bearing Screw Driven Stage MPS75SV 5 5 mm travel Drive Screw Required BS Precision ground ball screw 1 mm rev Vacuum Preparation...

Page 12: ...Storage 0 to 40 C 32 to 104 F in original shipping packaging Humidity Operating 20 to 60 RH Storage 10 to 70 RH non condensing in original packaging Altitude Operating 0 m to 2 000 m 0 ft to 6 562 ft...

Page 13: ...raightness 3 0 m Wedge Ratio 8 34 1 Maximum Speed 1 0 mm rev Ball Screw DC Motor M1 5 5 mm s Stepper Motor M2 3 0 mm s 0 5 mm rev Lead Screw DC Motor M1 N A Stepper Motor M2 N A Load Capacity 3 12 kg...

Page 14: ...in a clean environment and use powder free polyethylene gloves to prevent any contaminants from adhering to the surface of the MPS75SV 3 During installation use cleaned vented stainless steel fastene...

Page 15: ...es are the same as they were when tested at Aerotech Use compressed nitrogen or clean dry oil less air to remove any dust or debris that has collected during shipping Set the MPS75SV on a smooth flat...

Page 16: ...tech continually improves its product offerings listed options may be superseded at any time Refer to the most recent edition of the Aerotech Motion Control Product Guide for the most current product...

Page 17: ...MPS75SV Hardware Manual Mechanical Specifications and Installation Figure 2 2 MPS75SV Mounting Plate Dimensions www aerotech com Chapter 2 17...

Page 18: ...and acetone or isopropyl alcohol and allow the cleaning solvent to completely dry Gently place the stage on the mounting surface N OTE To maintain accuracy the mounting surface must be flat to within...

Page 19: ...o gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur Refer to the controller help file for tuning assistance The payload must be flat rigid and compara...

Page 20: ...Mechanical Specifications and Installation MPS75SV Hardware Manual Figure 2 5 Stage Orientations 20 Chapter 2 www aerotech com...

Page 21: ...the system separate from this documentation The electrical wiring from the motor and encoder are integrated at the factory Refer to the sections that follow for standard motor wiring and connector pi...

Page 22: ...are any questions on system configuration The System Integrator or qualified installer is responsible for determining and meeting all safety and compliance requirements necessary for the integration...

Page 23: ...CW stage direction 8 Reserved 9 Reserved 10 Motor 11 Motor 12 Reserved 13 Reserved 14 Cosine 15 Sine 16 Marker 17 5 V power supply 18 Reserved 19 Signal indicating maximum travel limit produced by pos...

Page 24: ...tage direction 8 5 V Common ground 9 5 V Common ground 10 Marker N 11 Sine N 12 Cosine N 13 Reserved 14 Reserved 15 Reserved 16 Motor 17 Motor 18 Reserved 19 Reserved 20 Signal indicating maximum trav...

Page 25: ...rved 10 Motor Return Frame Ground 11 Motor Phase A 12 Motor Phase B 13 Reserved 14 Reserved 15 Reserved 16 Reserved 17 5 V power supply 18 Reserved 19 Signal indicating maximum travel limit produced b...

Page 26: ...direction 8 5 V Common ground 9 5 V Common ground 10 Reserved 11 Reserved 12 Reserved 13 Reserved 14 Reserved 15 Motor Phase B 16 Motor Phase A 17 Motor Return Frame Ground 18 Reserved 19 Reserved 20...

Page 27: ...al Electrical Specifications and Installation 3 2 Motor and Feedback Wiring Shielded cables are required for the motor and feedback connections Figure 3 1 Motor and Feedback Wiring M1 Option www aerot...

Page 28: ...Electrical Specifications and Installation MPS75SV Hardware Manual Figure 3 2 Motor and Feedback Wiring M2 Option 28 Chapter 3 www aerotech com...

Page 29: ...rent 25 mA Output Type Open Collector Output Voltage 5 V Output Current 10 mA sinking Output Polarity Normally Closed NC l Sinks current to ground Logic 0 when not in limit l High impedance Logic 1 wh...

Page 30: ...4 N m 1 This table specifies the motors themselves The stage has an additional gear ratio as listed in Table 1 1 Table 3 9 Stepper Motor Specifications Stepper Motor Stall Torque 0 12 N m Rated Phase...

Page 31: ...and motor signals and is dictated by the stage wiring refer to Section 3 5 for Motor and Feedback phasing information Programming direction of a stage is set by the controller that is used to move th...

Page 32: ...pecifications and Installation MPS75SV Hardware Manual 3 5 Motor and Feedback Phasing Figure 3 4 Analog Encoder Phasing Reference Diagram Figure 3 5 Encoder Phasing Reference Diagram 32 Chapter 3 www...

Page 33: ...ps for the application Longer or shorter intervals may be required to maintain the film of lubricant on the bearing surfaces If the application process uses only a small portion of travel for most of...

Page 34: ...factory In addition a laser interferometer is required for post assembly verification to maintain warranties Contact Aerotech for more information Cleaning Before using a cleaning solvent on any part...

Page 35: ...XY XZ or YZ system will alter a precision alignment Do not remove the upper axis for lubrication and cleaning if possible 1 Drive the carriage to one end of travel and remove power from the stage 2 B...

Page 36: ...requirements Example voltage requirements Controller trap or fault refer to the Controller documentation Stage moves uncontrollably Encoder sine and cosine signal connections refer to Chapter 3 and C...

Page 37: ...such approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate re...

Page 38: ...problem is not warranty related then the terms and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made funct...

Page 39: ...MPS75SV Hardware Manual Revision History Appendix B Revision History Revision General Information 1 00 00 New Manual www aerotech com Appendix B 39...

Page 40: ...Revision History MPS75SV Hardware Manual 40 Appendix B www aerotech com This page intentionally left blank...

Page 41: ...y 12 I Inspection Schedule 33 isopropyl alcohol 34 L Limit Switch Specifications 29 lubricants vacuum operation 14 Lubrication 35 M Mechanical Specifications 13 model numbers 15 mounting surface clean...

Page 42: ...Index MPS75SV Hardware Manual W Warranty and Field Service 37 42 Index www aerotech com...

Reviews: