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Chapter 3: Electrical Installation

DANGER

: To decrease the risk of electrical shock, injury, death, and damage to the

equipment, obey the precautions that follow.

l

Restrict access to the stage when it is connected to a power source.

l

Do not connect or disconnect electrical components, wires, and cables while this
product is connected to a power source.

l

Before you do maintenance to the equipment, disconnect the electrical power.

l

Uncouple or otherwise prevent motor-coupled machinery movement when you do
service to the equipment.

l

Make sure that all components are grounded correctly and that they obey the local
electrical safety requirements.

l

The drive must contain a properly-sized fuse, matched to the motor cable wire size.

l

Supply each operator with the necessary protection from live electrical circuits.

WARNING

: Applications that require access to the ANT95L must be restricted to

qualified and trained personnel. The system integrator or qualified installer is
responsible for determining and meeting all safety and compliance requirements when
they integrate the ANT95L into a completed system.

Electrical installation requirements will depend on the ordered product options. Installation
instructions in this section are for Aerotech stages equipped with standard Aerotech motors
intended for use with an Aerotech motion control system. Contact Aerotech for further information
on products that are otherwise configured.

Aerotech motion control systems are adjusted at the factory for optimum performance. When the
ANT95L is part of a complete Aerotech motion control system, setup should only require that you
connect the stage to the appropriate drive chassis with the cables provided. Labels on the system
components should indicate the appropriate connections.

If system level integration was purchased, an electrical drawing that shows the system interconnects
has been supplied with the system (separate from this documentation).

The electrical wiring from the motor and encoder are integrated at the factory. Refer to the sections
that follow for standard motor wiring and connector pinouts.

IMPORTANT

: Refer to the controller documentation to adjust servo gains for optimum

velocity and position stability.

ANT95L Hardware Manual

Chapter 3: Electrical Installation

www.aerotech.com

25

Summary of Contents for ANT95L Series

Page 1: ...Revision 2 00 ANT95L Series Single Axis Linear Direct Drive Nanopositioning Stage HARDWARE MANUAL...

Page 2: ...spare or replacement parts To get help immediately contact a service office or your sales representative Include your customer order number in your email or have it available before you call This man...

Page 3: ...ng the Stage 15 2 2 Dimensions 16 2 3 Securing the Stage to the Mounting Surface 20 2 4 Attaching the Payload to the Stage 22 Chapter 3 Electrical Installation 25 3 1 Motor and Feedback Connectors 26...

Page 4: ...ng Plate Dimensions 18 Figure 2 8 ANT95L 100 Dimensions 19 Figure 2 9 ANT95L 100 Mounting Plate Dimensions 19 Figure 2 10 Mounting Hole Pattern 21 Figure 2 11 Load Orientations 23 Figure 2 12 Cantilev...

Page 5: ...20 Table 2 3 Payload to Stage Surface Hardware 22 Table 3 1 25 Pin Motor and Feedback Connector Pinout 27 Table 3 2 25 Pin Mating Connector Part Numbers 27 Table 3 3 Hall Effect Sensor Specifications...

Page 6: ...This page intentionally left blank List of Tables ANT95L Hardware Manual 6 www aerotech com...

Page 7: ...tions that follow l Restrict access to the stage when it is connected to a power source l Do not connect or disconnect electrical components wires and cables while this product is connected to a power...

Page 8: ...s while your system is connected to a power source l Do not put yourself in the travel path of machinery l Motors are capable of very high speeds and acceleration rates WARNING To decrease the risk of...

Page 9: ...the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to be in conformity with the provisions of the Directive 2006 42 EC and with national...

Page 10: ...This page intentionally left blank EU Declaration of Incorporation ANT95L Hardware Manual 10 www aerotech com...

Page 11: ...tioning Stage Travel Required 025 25 mm travel 050 50 mm travel 075 75 mm travel 100 100 mm travel Feedback Required E1 Incremental linear encoders 1 Vpp amplified sine output E2 Incremental linear en...

Page 12: ...our specific application Protection Rating These stages are not suited for dusty or wet environments This equates to an ingress protection rating of IP00 Use Indoor use only 1 2 Accuracy and Temperatu...

Page 13: ...g Side 5 kg Moving Mass 0 45 kg 0 63 kg 0 74 kg 0 95 kg Stage Mass 0 96 kg 1 36 kg 1 59 kg 2 03 kg Material Anodized Aluminum Mean Time Between Failure 30 000 Hours 1 Certified with each stage 2 In po...

Page 14: ...onment and use powder free polyethylene gloves to pre vent any contaminants from adhering to the surface of the stage 3 During installation use cleaned vented stainless steel fasteners to secure the s...

Page 15: ...he equipment Carefully remove the stage from its protective shipping container Gently set the stage on a smooth flat and clean surface Use compressed nitrogen or clean dry oil free air to remove any d...

Page 16: ...2 2 Dimensions Figure 2 2 ANT95L 025 Dimensions Figure 2 3 ANT95L 025 Mounting Plate Dimensions 2 2 Dimensions ANT95L Hardware Manual 16 www aerotech com...

Page 17: ...Figure 2 4 ANT95L 050 Dimensions Figure 2 5 ANT95L 050 Mounting Plate Dimensions ANT95L Hardware Manual 2 2 Dimensions www aerotech com 17...

Page 18: ...Figure 2 6 ANT95L 075 Dimensions Figure 2 7 ANT95L 075 Mounting Plate Dimensions 2 2 Dimensions ANT95L Hardware Manual 18 www aerotech com...

Page 19: ...Figure 2 8 ANT95L 100 Dimensions Figure 2 9 ANT95L 100 Mounting Plate Dimensions ANT95L Hardware Manual 2 2 Dimensions www aerotech com 19...

Page 20: ...performed on the mounting surface rather than the stage Shimming should be avoided if possible If shimming is required it should be minimized to retain maximum rigidity of the system Table 2 1 Stage...

Page 21: ...Figure 2 10 Mounting Hole Pattern ANT95L Hardware Manual 2 3 Securing the Stage to the Mounting Surface www aerotech com 21...

Page 22: ...e flat rigid and comparable to the stage in quality to maintain optimum performance IMPORTANT For valid system performance the mounting interface should be flat within 5 m WARNING Be careful when you...

Page 23: ...Figure 2 11 Load Orientations Figure 2 12 Cantilevered Load Capabilities ANT95L Hardware Manual 2 4 Attaching the Payload to the Stage www aerotech com 23...

Page 24: ...This page intentionally left blank 2 4 Attaching the Payload to the Stage ANT95L Hardware Manual 24 www aerotech com...

Page 25: ...ts when they integrate the ANT95L into a completed system Electrical installation requirements will depend on the ordered product options Installation instructions in this section are for Aerotech sta...

Page 26: ...ound protection only Additional grounding and safety precautions are required for applications requiring access to the stage while it is energized The System Integrator or qualified installer is respo...

Page 27: ...13 Motor Phase C 14 COS Encoder Cosine 15 SIN Encoder Sine 16 MRK Encoder Marker 17 5V Power Supply Input 18 Reserved 19 CW LMT The limit signal that shows the maximum permitted machine travel in pos...

Page 28: ...or and Feedback Wiring Shielded cables are required for the motor and feedback connections Figure 3 1 ANT95L Motor and Feedback Wiring 3 2 Motor and Feedback Wiring ANT95L Hardware Manual 28 www aerot...

Page 29: ...k into 120 Load differential signals SIN SIN COS COS are 5 V pk pk relative to ground Digital Output Incremental Encoder RS422 485 compatible Table 3 6 Limit Switch Specifications Specification Supply...

Page 30: ...Maximum Bus Voltage VDC 80 80 80 80 Magnetic Pole Pitch mm in 16 00 0 63 16 00 0 63 16 00 0 63 16 00 0 63 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient...

Page 31: ...by the stage wiring refer to Section 3 2 Programming direction of a stage is set by the controller that is used to move the stage Programming direction is typically selectable in the controller while...

Page 32: ...otor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point Figure 3 3 Hall Phasing Diagram 3 5 Motor and Feedback Phasing ANT95L Hardware Manual 32 www aerotech...

Page 33: ...igure 3 4 Encoder Phasing Reference Diagram Standard Square Wave Figure 3 5 Encoder Phasing Reference Diagram Analog Sine Wave ANT95L Hardware Manual 3 5 Motor and Feedback Phasing www aerotech com 33...

Page 34: ...This page intentionally left blank 3 5 Motor and Feedback Phasing ANT95L Hardware Manual 34 www aerotech com...

Page 35: ...or the performance and life expectancy of the stage will be reduced 4 1 Service and Inspection Schedule Inspect the ANT95L at least once per month The need for a longer or shorter inspection interval...

Page 36: ...ge blow away small particles and dust with clean dry compressed air 3 Take the opportunity during the lubrication procedure to inspect the motion guides or bearings for any damage or signs of wear 4 I...

Page 37: ...nt free cloth with a side to side motion l Use a swab soaked in Isopropyl Alcohol to remove stubborn debris 4 Apply a thin continuous film of lubricant to the exposed v channels of the cross rollers o...

Page 38: ...compatibility requirements Example voltage requirements Controller trap or fault refer to the Controller documentation Stage moves uncontrollably Encoder sine and cosine signal connections refer to C...

Page 39: ...zation RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate request available on our website www aerot...

Page 40: ...l rates apply If during the on site repair it is determined the problem is not warranty related then the terms and conditions stated in the following On Site Non Warranty Repair section apply On site...

Page 41: ...ision 1 03 l Added Declaration of Incorporation l Added Environmental Specifications section l Added safety information and warnings l Added note about current requirements of motor and ground wires 1...

Page 42: ...This page intentionally left blank Appendix B Revision History ANT95L Hardware Manual 42 www aerotech com...

Page 43: ...ecifications 29 Humidity 12 I Inspection Schedule 35 isopropyl alcohol 36 L label 15 Limit Switch Specifications 29 lubricant vacuum 14 Lubrication 37 M mounting surface cleaning 20 22 securing stage...

Page 44: ...leshooting 38 U Unpacking and Handling the Stage 15 V vacuum guidelines 14 vacuum lubricant Braycote 602EF 14 Vacuum Operation 14 Vibration 12 W Warnings 7 Warranty and Field Service 39 Index ANT95L H...

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