Aerotech ABL1500-B Hardware Manual Download Page 1

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Revision: 1.03.00

ABL1500-B Hardware Manual

Summary of Contents for ABL1500-B

Page 1: ...Revision 1 03 00 ABL1500 B Hardware Manual...

Page 2: ...vice aerotech com 101 Zeta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom Japan Phone 44 0 1256 855055 Fax 44 0 1256 855649 Email service aerotech co uk Phone 81 0 50 5830 6814 Fax 81...

Page 3: ...ons 19 2 3 Securing the Stage to the Mounting Surface 21 2 4 Attaching the Payload to the Stage 23 Load Capability 23 Chapter 3 Electrical Specifications and Installation 27 3 1 Motor and Feedback Con...

Page 4: ...Cantilevered Load Capability 23 Figure 2 7 Cantilever Length Diagram 24 Figure 2 8 Pitch Offsets 25 Figure 2 9 Yaw Offsets 25 Figure 3 1 Connector Locations 28 Figure 3 2 Motor and Feedback Wiring 33...

Page 5: ...Series Specifications 13 Table 1 4 Air Specifications 15 Table 3 1 Motor Connector Pinouts 30 Table 3 2 Feedback Connector Pinouts 31 Table 3 3 User I O Option Connector Pin Assignments 32 Table 3 4...

Page 6: ...Table of Contents ABL1500 B Hardware Manual 6 www aerotech com This page intentionally left blank...

Page 7: ...product 6 PINCH POINT Keep Hands Clear while the stage is in motion W A R N I N G To minimize the possibility of electrical shock bodily injury or death the following precautions must be followed 1 M...

Page 8: ...Safety ABL1500 B Hardware Manual 8 www aerotech com This page intentionally left blank...

Page 9: ...r more declares that it is not allowed to put the equipment into service until the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to be i...

Page 10: ...Declaration of Conformity ABL1500 B Hardware Manual 10 www aerotech com This page intentionally left blank...

Page 11: ...er 1 Vpp amplified sine output Cable Management Required CMS1 Single axis cable management system CMS2 Cable management system for XY assembly CMS3 Cable management system for XIO 2 extra cables 1 ext...

Page 12: ...t system performance Contact Aerotech for information regarding your specific application Protection Rating ABL1500 B stages have limited protection against particles and dust This equates to an ingre...

Page 13: ...ressure 80 psi 5 psig Air Consumption 3 24 30 slpm 551 kPa Moving Mass No Load 5 9 kg Stage Mass 19 4 kg 21 0 kg 25 2 kg Material Aluminum Mean Time Between Failure 30 000 Hours 1 Certified with each...

Page 14: ...Moving Mass No Load 5 9 kg Stage Mass 29 0 kg 33 2 kg 37 1 kg Material Aluminum Mean Time Between Failure 30 000 Hours 1 Certified with each stage 2 Axis orientation for on axis loading is listed ref...

Page 15: ...or 5 32 OD Hose 1 Recommended 2 The filtration requirement is to prevent particles from clogging the air bearing openings 3 Aerotech recommends using a polyurethane air hose Aerotech also recommends t...

Page 16: ...Overview ABL1500 B Hardware Manual 16 Chapter 1 www aerotech com This page intentionally left blank...

Page 17: ...ng the ABL1500 B it is important to let it stabilize at room temperature for at least 12 hours Allowing it to stabilize to room temperature will ensure that all of the alignments preloads and toleranc...

Page 18: ...l Figure 2 1 Lifting Features and Shipping Clamps N OTE After removing the lifting features or shipping brackets retain them for future use Do not transport or ship the ABL1500 B without the lifting f...

Page 19: ...ABL1500 B Hardware Manual Mechanical Specifications and Installation 2 2 Dimensions Figure 2 2 ABL1500 B Dimensions www aerotech com Chapter 2 19...

Page 20: ...Mechanical Specifications and Installation ABL1500 B Hardware Manual Figure 2 3 ABL1500 B XY Dimensions 20 Chapter 2 www aerotech com...

Page 21: ...prior to stage assembly at the factory If machining is required to achieve the desired flatness it should be performed on the mounting surface rather than the stage base Shimming should be avoided if...

Page 22: ...s with flat washers 8 Tighten the mounting screws begin from the center out for best accuracy The typical torque value for M6 socket head cap screws is 7 N m 9 Attach the bellows to the endplates of t...

Page 23: ...ols it might have been tuned with a representative payload based on the information provided at the time of order If the ABL1500 B is started up without a payload the servo gains provided by Aerotech...

Page 24: ...Mechanical Specifications and Installation ABL1500 B Hardware Manual Figure 2 7 Cantilever Length Diagram 24 Chapter 2 www aerotech com...

Page 25: ...ow the relationships between mass carried by the stage and maximum acceleration capabilities of the stage Peak acceleration capabilities are given The maximum acceleration possible for the ABL1500 B s...

Page 26: ...Mechanical Specifications and Installation ABL1500 B Hardware Manual 26 Chapter 2 www aerotech com This page intentionally left blank...

Page 27: ...the sections that follow for standard motor wiring and connector pinouts The stage and its carriage are protected from dangerous faults by an integral safety ground through the stage s motor power cab...

Page 28: ...Electrical Specifications and Installation ABL1500 B Hardware Manual Figure 3 1 Connector Locations 28 Chapter 3 www aerotech com...

Page 29: ...r or qualified installer is responsible for determining and meeting all safety and compliance requirements necessary for the integration of this stage into the final application D A N G E R Remove pow...

Page 30: ...eserved 5 Reserved A4 Frame ground motor protective ground 1 Available with Y CMS option Mating Connector Aerotech P N Third Party P N Base Backshell ECK00656 Amphenol 17E 1726 2 Base Sockets QTY 4 EC...

Page 31: ...by positive CW stage direction 13 Reserved 14 Cosine 15 Cosine N 16 5 V power supply 17 Sine 18 Sine N 19 Reserved 20 Limit Common 21 Encoder Common 22 Reserved 23 Reserved 24 Signal indicating maxim...

Page 32: ...18 8 Amp max 7 User I O 6 8 Amp max 20 User I O 19 8 Amp max 8 User I O 7 8 Amp max 21 User I O 20 8 Amp max 9 User I O 8 8 Amp max 22 User I O 21 8 Amp max 10 User I O 9 8 Amp max 23 User I O 22 8 A...

Page 33: ...iring All motor and controller manufacturers have their own designations for motor phases A B C and Hall signals A B C refer to Section 3 5 for motor phasing Shielded cables are required for the motor...

Page 34: ...Type Incremental Encoder 1 Vpk pk into 120 Load differential signals SIN SIN COS COS are 5 V pk pk relative to ground Digital Output Incremental Encoder RS422 485 compatible Limit Switch Specification...

Page 35: ...ine line max V m s V in s 30 66 0 78 Continuous Current Apk Arms 4 00 2 83 Peak Current Stall 3 Apk Arms 23 20 16 40 Force Constant Sine Drive 4 5 N Apk lb Apk 26 67 6 00 N Arms lb Arms 37 72 8 48 Mot...

Page 36: ...ack and motor signals and is dictated by the stage wiring refer to Section 3 5 for Motor and Feedback phasing information Programming direction of a stage is set by the controller that is used to move...

Page 37: ...dware Manual Electrical Specifications and Installation 3 5 Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point Figure 3 4 Hall Phasing www aerotech com...

Page 38: ...ectrical Specifications and Installation ABL1500 B Hardware Manual Figure 3 5 Analog Encoder Phasing Reference Diagram Figure 3 6 Encoder Phasing Reference Diagram Standard 38 Chapter 3 www aerotech c...

Page 39: ...Visually inspect the stage and cables l Re tighten loose connectors l Replace or repair damaged cables l Clean the ABL1500 B and any components and cables as needed l Repair any damage before operatin...

Page 40: ...ze the possibility of bodily injury or death disconnect all electrical power prior to performing any maintenance or making adjustments to the equipment 2 Unbolt the bellows from both endplates Clean a...

Page 41: ...the stage see Section 4 2 1 Begin by removing power from the stage Unbolt the bellows from the stage endplates Move the stage carriage to one end of travel and compress the bellows Clean the bellows...

Page 42: ...The system is configured to operate with an air pressure safety switch and either the air pressure is too low or the switch is not present Check the air supply and the switch Air pressure switches are...

Page 43: ...such approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate r...

Page 44: ...ms and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made functional by telephone assistance or purchased r...

Page 45: ...00 l Safety information updated l General revision l Moving Mass Stage Mass updated Section 1 3 l Motor Feedback connector keying updated 1 02 00 No technical changes 1 01 00 l Updated ingress protec...

Page 46: ...Revision History ABL1500 B Hardware Manual 46 Appendix B www aerotech com This page intentionally left blank...

Page 47: ...Effect Sensors Specifications 34 hose air 15 Humidity 12 I Inspection Schedule 39 Isopropyl Alcohol 39 L label 17 lifting bars 17 Lifting Hardware 17 Limit Switch Specifications 34 Lubrication 39 M M...

Page 48: ...Index ABL1500 B Hardware Manual Thermistor Specifications 34 V Vibration 12 W Warranty and Field Service 43 48 Index www aerotech com...

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