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Installation and Operation

 6020HRJ/8030J User’s Manual

3-2

Aerotech, Inc

.

Version 1.1

3.2.

Selecting 6020HRJ or 8030J Operation

When ALL FOUR jumpers (J1-J4) are connected, the amplifier must operate as a
6020HRJ. When ALL FOUR jumpers are disconnected, the amplifier must operate as an
8030J amplifier.

3.3.

Input/Output Connections

3.3.1.

AC Inputs (TB1-9, 10 TB2-13, 18, 19)

115VAC, 50/60 Hz, 50 VA are required for the cooling fan. The connections are made at
TB1-9 and 10. Always make sure that the fan is operational before operating the
amplifier. The AC input for the power amplifier is made at terminals TB2-18 and 19 with
TB2-13 connected to the center tap of the source. The following 50/60 Hz voltages
should be used (refer to Figure 3-1).

For 6020HRJ operation, use 80 VAC center tapped (C.T.) ±10%.
For 8030J operation, use 110 VAC (C.T.) ±10%.

Use only terminal TB2-13 for the center tap connection.

3.3.2.

Motor Connections (TB2-16, 17)

The motor is connected between terminals TB2-16 and 17. Make sure the correct motor is
being applied to the amplifier. Check for shorts between motor leads and ground and
between motor leads before connecting the motor to the amplifier. A choke may have to
be inserted if motor inductance is too small. Total inductance must be greater than .75 mH
for 6020HRJ and 2.2 mH for 8030J operation.

3.3.3.

Supplies for External Use (TB2-11, 12, 14, 15, TB1-4, 6, TB2-

13 Common)

Reg15 VDC, 30 mA DC maximum at terminal TB2-12 and –15VDC, 30 mA DC
maximum at terminal TB2-11 are available with respect to commons TB1-4, 6, and TB2-
13. Unregulated bus voltage (60 VDC nominal 6020HRJ, 80 VDC nominal for 8030J) is
available at TB2-14 and TB2-15.

The current drawn from this  load current should not exceed the continuous
current capability of the unit. The common for this supply must be TB2-13.

3.3.4.

Pre-Amplifier Inputs (TB-1, 2, 3, 5, TB1-4 Common)

Four inputs are available for input and feedback signals. Inputs 1, 2, and 3 (TB1-1, 2, and
3 respectively) sum to the inverting input of the pre-amplifier. TB1-5 provides a non-
inverting signal to the pre-amplifier. In addition, TB1-1 and TB1-5 provide a differential
input for attenuating common mode from remote signal sources. All input signal
commons should be connected to TB1-4 or 6.

3.3.5.

Directional Current Limits (TB1-6, 7, and 8)

TB1-6, 7, and 8 are available to inhibit current of a specific polarity for limited travel
loads. Connecting TB1-6 to TB1-7 limits current between output terminals TB2-16 and
TB2-17 at 3 amps or less without inhibiting current between TB2-17 and 16. Likewise,
connecting TB1-7 to TB1-8 limits current between TB2-17 and TB2-16 at 3 amps or less
without inhibiting current between TB2-16 and TB2-17.  Connecting TB1-6 to TB1-8
limits current in both directions at 1 amp or less.

Summary of Contents for 6020HRJ

Page 1: ...pair services USA 1 888 932 9183 Canada 1 905 829 2505 Emergency After hours 1 416 624 0386 Servicing USA and Canada Scroll down to view your document Over 100 years cumulative experience 24 hour rush...

Page 2: ...WITCHING SERVO CONTROLLER USER S MANUAL P N EDA107 V1 1 AEROTECH Inc 101 Zeta Drive Pittsburgh PA 15238 2897 USA Phone 412 963 7470 Fax 412 963 7459 Product Service 412 967 6440 412 967 6870 Fax www a...

Page 3: ...aerotechinc com For your convenience a product registration form is available at our web site Our web site is continually updated with new product information free downloadable software and special pr...

Page 4: ...TB2 13 18 19 3 2 3 3 2 Motor Connections TB2 16 17 3 2 3 3 3 Supplies for External Use TB2 11 12 14 15 TB1 4 6 TB2 13 Common 3 2 3 3 4 Pre Amplifier Inputs TB 1 2 3 5 TB1 4 Common 3 2 3 3 5 Directiona...

Page 5: ...Table of Contents 6020HRJ 8030J User s Manual iv Aerotech Inc Version 1 1...

Page 6: ...Inc v LIST OF FIGURES Figure 3 1 Controller Diagram 3 1 LIST OF TABLES Table 2 1 6020HRJ 8030J Amplifier Ratings and Characteristics 2 1 Table 2 2 6020HRJ 8030J Electrical Characteristics 2 1 Table 2...

Page 7: ...List of Figures and Tables 6020HRJ 8030J User s Manual vi Aerotech Inc Version 1 1...

Page 8: ...andbook 217 C Reliability Prediction of Electronic Equipment defines JAN components to have a base failure rate five times less than commercial hermetic devices and ten times less than plastic devices...

Page 9: ...Introduction 6020HRJ 8030J User s Manual 1 2 Aerotech Inc Version 1 1...

Page 10: ...Electrical Characteristics Table 2 2 6020HRJ 8030J Electrical Characteristics Specifications 6020HRJ 8030J Pre Amplifier Voltage Gain 100db open loop Offset Adjustable to 0 Drift 10mV 0c Power Amplifi...

Page 11: ...Version 1 1 2 3 Mechanical Characteristics Table 2 3 6020HRJ 8030J Mechanical Characteristics Specifications 6020HRJ 8030J Weight 9 lbs Dimensions 6 7 W x 7 5 L x 6 5 H Mounting Dimensions 5 x 3 5 8...

Page 12: ...1 CHAPTER 3 INSTALLATION AND OPERATION In This Section Set Up Single Amplifier 3 1 Selecting 6020HRJ or 8030J Operation 3 2 Input Output Connections 3 2 Adjustments 3 3 Procedure for Checking and Opt...

Page 13: ...and 2 2 mH for 8030J operation 3 3 3 Supplies for External Use TB2 11 12 14 15 TB1 4 6 TB2 13 Common Regulated 15 VDC 30 mA DC maximum at terminal TB2 12 and 15VDC 30 mA DC maximum at terminal TB2 11...

Page 14: ...until the motor oscillates then adjust CW until oscillation ceases Continue for 1 8 to 1 16 turn further CCW Apply velocity commands or position error signal to input 1 or 2 Utilize the differential...

Page 15: ...ue constant and the setting of the GAIN pot R22 see Section 3 4 2 If the required position loop response is difficult to attain after following the procedure in Section 3 4 2 then compare actual motor...

Page 16: ...ler requires no maintenance If it is desired the balance can be checked as mentioned in Section 3 4 3 at three or six month intervals The PC card and heat sinks can be checked for an accumulation of d...

Page 17: ...the amplifier resets itself automatically following a shutdown check the following If fault is prevalent during an accelerating or decelerating period check AC input voltage Section 3 3 1 If condition...

Page 18: ...heck gain adjustment R22 Section 3 4 2 Improper set up Is the amplifier being used in a proper application Check status of jumpers J1 J4 Section 3 2 Check contact connections to terminals 6 7 and 8 to...

Page 19: ...Maintenance and Repair 6020HRJ 8030J User s Manual 4 4 Aerotech Inc Version 1 1...

Page 20: ...s in workmanship and material and is voided for all laser power supplies plasma tubes and laser systems subject to electrical or physical abuse tampering such as opening the housing or removal of the...

Page 21: ...ies Aerotech will provide an on site field service representative in a reasonable amount of time provided that the customer issues a valid purchase order to Aerotech covering all transportation and su...

Page 22: ...Gain Factor Adjustment 3 3 I Introduction 1 1 M Maintenance 4 1 Maximum Rating 2 1 Mechanical Characteristics 2 2 Mechanical Specifications 2 2 Motor Connections 3 2 Motor runs away 4 3 O Optimizing P...

Page 23: ...Index 6020HRJ 8030J User s Manual ii Aerotech Inc Version 1 1...

Page 24: ...te examples _____________________________________________________________________ _____________________________________________________________________ ________________________________________________...

Page 25: ......

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