AERMEC NYB Installation Manual Download Page 13

20.05 – 4138421_03

13

The units may be available with or without integrated hydronic kit, in any 

case:

ATTENTION The choice and installation of components external to the 

unit is up to the installer, who must operate according to the rules of 

good technical design and in compliance with the regulations in force in 

the country of destination.

ATTENTION The hydraulic connection pipes to the unit must be suitably 

dimensioned for the effective water flow rate requested by the system 

when running. The water flow rate to the heat exchanger must always be 

constant

ATTENTION Wash the system thoroughly before connecting the unit. This 

cleaning will eliminate any residues such as welding drips, scale, rust, 

or other impurities from the piping. These substances can also deposit 

inside and cause unit malfunctions.  The connection piping must be 

adequately supported so that its weight does not rest on the appliance 

CONNECTIONS

Before starting the system, check that the hydraulic circuits are connected 

to the current exchangers (or, that the evaporator in the air/water units 

or evaporator and condenser in the water water units or the intake and 

flow fittings have not been reversed). The water circulation pump must 

preferably be installed upstream so that the evaporator/condenser is 

subject to a positive pressure. The water inlet and outlet connections are 

indicated in the dimension tables in this manual, or available on www.

aermec.com

It is important to follow the recommendations (not complete) below:

•   The water pipes must not transmit radial or axial forces or vibrations 

to the exchangers (use flexible hoses to reduce the transmitted 

vibrations)

•   It is necessary to install manual or automatic vent valves in the highest 

points of the circuit; and also provide discharge fittings in the lowest 

points to allow emptying the entire circuit

•   To maintain the pressure in the circuits, you must install an expansion 

tank and a safety valve

•   Respect the water inlet and outlet connections shown on the unit

•  Install manometer

 

on the water inlet and outlet fittings.

•   Install stop valve near the water inlet and outlet fittings.

•   After performing a leak test, insulate the pipes to reduce heat loss and 

prevent the formation of condensation

•   If the external water pipes are in an area where it is likely that the 

environment temperature drops below 0°C, insulate the pipes and 

provide an electric heater. As an option, you can also protect the pipes 

inside the unit.

•   Check the continuity of the earthing.

ATTENTION You must install the water filter supplied, in the hydraulic 

circuit upstream of the heat exchanger. FAILURE TO DO THIS 

INVALIDATES THE WARRANTY.

ATTENTION The charge or discharge of the heat exchange fluids must 

be made during installation by qualified technicians using the fittings 

provided on the hydraulic circuit. Never use the unit heat exchangers to 

top-up the heat exchanger fluid.

DISCHARGING SYSTEM

In the event the system is stopped during winter, the water in the heat 

exchanger can freeze damaging the heat exchanger irreversibly. To prevent 

danger of freezing, three solutions are possible:

1.   Full water discharge from the unit.

2.   Using the resistances. In this case the resistances must always be 

supplied with electrical power for the entire period of possible freezing 

(machine in stand-by).

3.   Operation with glycol/water fluid, with a percentage of glycol based 

on the minimum outdoor temperature expected.

ANTI-FREEZE PROTECTION

ATTENTION: the addition of glycol is the only effective protection 

against freezing; the glycol/water solution must be sufficiently 

concentrated to ensure proper protection and prevent ice forming 

at minimum temperature provided for a given installation. Take the 

necessary precautions if using non-passivated anti-freeze solutions 

(monoethylene glycol or monopropylene glycol). Corrosion phenomena 

may occur with these anti-freeze solutions in contact with oxygen.

However, always refer to the glycol supplier documentation to check its 

recommended concentration.

HYDRAULIC CONNECTIONS

Do not fill up the hydraulic system by glycol near the suction of 

the pump. High concentration of glycol could stuck the pump. Do 

not use the pump to mix water and glycol.

HYDRAULIC CONNECTIONS

WATER FEATURES

System: Chiller with plate heat exchanger

PH

7.5-9

Electric conductivity

10-500μS/cm

Total hardness

4.5-8.5°dH

Temperature

< 65°C

Oxygen content

< 0.1 ppm

Max. glycol amount

50%

Phosphates (PO4)

< 2ppm

Manganese (Mn)

< 0.05 ppm

Iron (Fe)

< 0.3 ppm

Alkalinity (HCO3)

70 - 300 ppm

Chloride ions (Cl-)

< 50 ppm

Sulphate ions (SO4)

< 50 ppm

Sulphide ion (S)

none

Ammonium ions (NH4)

none

Silica (SiO2)

< 30ppm

ATTENTION! IT IS MANDATORY to install the flow switch and the 

water filter, in the hydraulic circuit upstream of the each heat 

exchanger. THE LACK OF INSTALLATION OF THESE COMPONENTS 

INVALIDATES THE WARRANTY.

Summary of Contents for NYB

Page 1: ...l a t i o n f r o m o r i g i n a l I n s t a l l a t i o n m a n u a l EN 60Hz AIR WATER CHILLER AND AIR WATER CHILLER WITH FREE COOLING C o o l i n g c a p a c i t y 2 8 9 7 t o n 2 8 4 6 t o n NYB...

Page 2: ......

Page 3: ...inuous changes in the market and its regulations reserves the right to make all the changes deemed necessary for improving the product including technical data Thank you again AERMEC S p A This markin...

Page 4: ...ht distribution 12 Hydraulic connections 13 Water features 13 Hydraulic circuits 14 Internal and external hydraulic circuit NYB 14 Water features 14 Electrical connections 15 Electrical data of the un...

Page 5: ...20 05 4138421_03 5 CERTIFICATIONS COMPANY CERTIFICATIONS COMPANY CERTIFICATIONS SAFETY CERTIFICATIONS...

Page 6: ...ssary repairs The installation must comply with the requirements of EN378 3 and the local current regulations In particular indoor installation must ensure adequate ventilation and provide refrigerant...

Page 7: ...r its mixtures with ethylene glycol propylene in a maximum concentration of 30 The machine must only be employed for the use for which it was made any other use can be dangerous and void the warranty...

Page 8: ...ed pre loaded with refrigerant make sure there have been no leaks Check that the equipment supplied corresponds to the order and delivery note Product identification The Aermec products can be identif...

Page 9: ...NSTALLATION The chiller is shipped already tested and only requires electrical and hydraulic connections in the installation site Before beginning the installation process decide with the client where...

Page 10: ...ny case make sure that the anti vibration supports rest at on the base surface It is essential that the units are installed leaving su cient space around them to allow easy access to the components fo...

Page 11: ...20 05 4138421_03 11 DIMENSIONS MINIMUM TECHNICAL SPACES NYB Vers A1 B1 B2 C1 C2 in in in in in 0500 A 118 79 59 47 in ELECTRICAL BOX C2 B2 C1 B1 A1 96 5 in 86 7 in 6 6 in 46 9 in 9 9 in 11 9 in 5 0 in...

Page 12: ...option Empty 2 046 24 0 40 4 26 27 23 24 Running 2 213 24 0 43 4 24 26 24 26 Freecoolingversion optionF Empty 2 672 23 7 41 6 26 26 24 24 Running 3 007 23 7 43 9 24 25 25 26 ATTENTION For installatio...

Page 13: ...he environment temperature drops below 0 C insulate the pipes and provide an electric heater As an option you can also protect the pipes inside the unit Check the continuity of the earthing ATTENTION...

Page 14: ...vibrationjoints 7 Airdrainvalve 8 Pump 9 Drainvalve 10 Pressuregauge 11 Flowshut offvalves 12 Expansionvessel 13 Safetyvalve 14 Loadingunit 15 Storagetank 16 Anti freezeelectricheater 17 Flowswitch MA...

Page 15: ...ection The manufacturer cannot be considered responsible for any damage caused by the lack of or ineffective appliance earth connection For units with three phase power supply check the correct connec...

Page 16: ...M A 228 MCA M A 74 MOP M A 100 Power supply 575V 3 60Hz LRA J A 167 MCA J A 61 MOP J A 80 LRA M A 171 MCA M A 65 MOP M A 80 Size NYB free cooling Fans 0500 Power supply 208V 3 60Hz LRA J A 434 MCA J A...

Page 17: ...e that all protections removed for the electric connection have been restored before powering the unit electrically Close all the opened panels Turn the switch at ON position Position the system maste...

Page 18: ...les present in this manual Check the correct functioning of the ow meters if installed Closing the cut off valve at the output of the heat exchanger the unit control panel must show the block Finally...

Page 19: ...event their activation before accessing them Isolate the unit from the mains by means of the external isolator provided for the insertion of padlocks up to 3 for blocking in open position Place a sign...

Page 20: ...e replaced after draining the refrigerant gas contained in the circuit During venting protect yourself against any leakage of uids at dan gerous temperatures and or pressures Always use appropriate eq...

Page 21: ...f The high low pressure switch where present must be tested with the machine closed reading the high pressure circuit pressure on the machine control panel In case of machines with the cooling circuit...

Page 22: ...ts paying particular attention to under pres sure containers In this case replace them of intervene with specific products General cleaning of the unit Bleed the hydraulic circuit and the heat exchang...

Page 23: ...roper functioning of the thermostatic valve Check the charge of refrigerant gas 1 Check the proper functioning of the solenoid valves MAINTENANCE LIST OF THE RECOMMENDED PERIODIC INTERVENTIONS DECOMMI...

Page 24: ...0 B e v i l a c q u a V R I t a l y P h o n e 3 9 0 4 4 2 6 3 3 1 1 1 F a x 3 9 0 4 4 2 9 3 5 7 7 s a l e s a e r m e c c o m w w w a e r m e c c o m DOWNLOAD THE LATEST VERSION http www aermec com q...

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