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MAINTENANCE - LIST OF THE RECOMMENDED PERIODIC INTERVENTIONS

1  we do not recommend swabbing as it can ruin the inner lining of the pipes, we recommend using appropriate chemicals

RECOMMENDED PERIODIC MAINTENANCE INTERVENTIONS 

DESCRIPTION

FREQUENCY

3/4 

months

months

12 

months

24 

months

functioning hours

GENERAL INTERVENTIONS

Check of any refrigerant leaks (this must be done respecting the deadlines recommend-

ed by the current European regulations)

Check of the unit power supply voltage 

Check of the compressors' power supply voltage

Check of the fan power supply voltage if present

Check of the solenoid valves

Functioning and calibration check of the pressure switches, if and where present

Check and reading of the pressure/temperature probes

Check and possible replacement of the dehydrating fi lters

Check of compressors contactors

Check of fans contactors, where present

Exchanger coils cleaning (preferably from the inside to the outside)

Check and cleaning of shell and tube heat exchangers if necessary where present

(1)

Check of electric resistances of the heat exchangers

Check for rust and corrosion in components, paying particular attention to under pres-

sure containers. In this case replace them of intervene with specifi c products

General cleaning of the unit

Bleed the hydraulic circuit and the heat exchangers, the simultaneous presence of air 

and water reduces yield and can benefi t the arising of rust

INTERVENTIONS TO COOLING CIRCUIT Functioning at full load

Overheating temperature measurement

Subcooling temperature measurement

Exhaust gas temperature measurement

Fans absorption measurement

Compressors absorption measurement

COMPRESSOR CHECKS

Check oil level

Check oil acidity

Check the proper functioning of the casing resistance

Check oil level sensor, if any

CHECKS ON HYDRAULIC CIRCUIT

Pumps absorption measurement

Check the pump rotor gasket

Check the fl exible joints

Check the seal of the shell and tube heat exchanger heads, where present

Check the proper functioning and calibration of the fl ow switch, where present

Check the proper functioning of the diff erential pressure switch, where present

Check the concentration of glycol solution, if provided 

3 months*

Cleaning the water fi lter

The frequency of the operations described herein is a guideline one and they may vary depending on how the unit is used and the type of system 

where it is installed. However, if the unit is installed in harsh environments, we recommend reducing the time of intervention 

* To replace the glycol, refer to the documentation provided by the supplier. 

MAINTENANCE - LIST OF THE RECOMMENDED PERIODIC INTERVENTIONS

Summary of Contents for ANKI 020

Page 1: ...w w w a e r m e c c o m T r a n s l a t i o n f r o m o r i g i n a l I n s t a l l a t i o n m a n u a l EN A N K I 60Hz 2 1 0 9 5 5 2 3 4 0 5 _ 0 2 REVERSIBLE AIR WATER HEAT PUMP ...

Page 2: ......

Page 3: ...EC products are synonymous with Safety Quality and Reliability The data may undergo modifications considered necessary for the improvement of the product at any time and without the obligation for any notice thereof Thank you once again AERMEC S p A This marking indicates that this product should not be disposed with other household wastes throughout the EU To prevent possible harm to the environm...

Page 4: ... Water characteristics 14 System example heating cooling domestic hot water 15 Electrical connections 16 Electrical data 16 Standard ratings 17 Operating range 17 Cooling mode 17 Heating mode 17 Electric power connection to the electrical mains 18 3 way valve operation for the production of domestic hot water 19 Commissioning warnings 20 Maintenance 21 Maintenance list of the recommended periodic ...

Page 5: ...5 CERTIFICATIONS COMPANY CERTIFICATIONS SAFETY CERTIFICATIONS ...

Page 6: ... The installation must comply with the requirements of EN378 3 and the local current regulations In particular indoor installation must ensure adequate ventilation and provide refrigerant detectors when necessary The machine must not be installed in environments with risk of explosion but in a suitable place In particular if intended for indoor use it cannot be installed outdoors The machines must...

Page 7: ...xtures with ethylene glycol propylene in a maximum concentration of 30 The machine must only be employed for the use for which it was made any other use can be dangerous and void the warranty PREVENTIONS Make sure that the protections of mobile elements are correctly in place before restarting the unit Fans motors and belt drives may be in motion always wait for them to stop and take appropriate p...

Page 8: ... Packaging label RECEPTION Packaging label Technical plate RECEPTION DISEGNO SPECIFICO DEL MODELLO SOLLEVAMENTO UNITÀ CON CINGHIE CORDE O FUNI NOTA Le unità possono essere protette dai danni durante il trasporto tramite elementi di plastica La macchina è anche avvolta in un imballo Si raccomanda di mantenere questa protezione durante tutte le operazioni di trasporto e di sollevamento e di non rimu...

Page 9: ...heck that the contact surfaces of the anti vibration supports are levelled to the base If necessary use spacers or level the base but in any case make sure that the anti vibration supports rest flat on the base surface It is essential that the units are installed leaving sufficient space around them to allow easy access to the components for maintenance and repair purposes Only for air cooled device...

Page 10: ... HYDRAULIC CONNECTIONS POSITION ANKI 020 025 040 045 12 1 in 5 3 in 14 5 in 2 2in 3 0in osizione Antivibranti At Gas NPT adapter kit consisting of 2 pieces 2 for IN and 2 for OUT supplied Screw the two pieces together before connecting them to the exchanger connections On the unit there are 4 adaptors Two are GAS female and NPT male and have to be connect directly on unit and two are NPT female an...

Page 11: ...rycentre in Weightdistributiononsupportsin VT XG1 XY1 A B C D ANKI 020 H 176 4 179 2 25 1 6 6 17 16 32 34 9 ANKI 025 H 176 4 179 2 25 1 6 6 17 16 32 34 9 ANKI 040 H 248 0 250 9 24 6 6 5 19 16 31 35 9 ANKI 045 H 248 0 250 9 24 6 6 5 19 16 31 35 9 ANKI 020 HX 180 8 183 6 25 4 6 6 17 16 33 35 9 ANKI 025 HX 180 8 183 6 25 4 6 6 17 16 33 35 9 ANKI 040 HX 252 4 256 0 24 8 6 4 18 16 31 35 9 ANKI 045 HX 2...

Page 12: ...I 020 025 040 045 A1 in 118 2 118 2 118 2 118 2 B1 in 7 9 7 9 7 9 7 9 B2 in 19 7 19 7 19 7 19 7 C1 in Free field Free field Free field Free field C2 in 5 9 5 9 5 9 5 9 B1 B2 C1 C2 A1 B1 B2 C1 C2 A1 ANKI 020 ANKI 025 ANKI 040 ANKI 045 ...

Page 13: ...lve near the water inlet and outlet fittings After performing a leak test insulate the pipes to reduce heat loss and prevent the formation of condensation If the external water pipes are in an area where it is likely that the environment temperature drops below 32 F insulate the pipes and provide an electric heater As an option you can also protect the pipes inside the unit Check the continuity of...

Page 14: ...p Componentsasstandard 1 Plateheatexchanger 2 Watertemperaturesensors IN OUT 3 Pressurereliefvalve 4 Flowswitch 5 Waterfilter asstandard Componentsnotprovidedandresponsibilityoftheinstaller 6 Anti vibrationjoints 7 Circulator 8 Airdrainvalve 9 Storagetank 10 Antifreezeelectricheater 11 Expansionvessel 12 Pressuregauge 13 Flowshut offvalves Componentsasstandard 1 Plateheatexchanger 2 Watertemperatu...

Page 15: ... integrated pump X version DHW storage tank Cold hot inertial storage tank Radiant panel for heating Chronothermostat Radiant panel for heating DHW DCW Water mains Aermec FCZ series fancoil Thermostat Se chapter 3 WAY VALVE OPERATION FOR THE production of domestic hot water page 19 ...

Page 16: ...ply check the correct connection of the phases ATTENTION All the electrical operations must be carried out by personnel in possession of the necessary qualifications by law suitably trained and informed on the risks related to these operations The characteristics of the electrical lines and of the related components must be determined by staff qualified to design electrical systems in compliance with...

Page 17: ...eatexchanger104 F 113 F Externalair44 6 F OPERATING RANGE COOLING MODE HEATING MODE A Outdoor air temperature F B Water produced F A Water produced F B Outdoor air temperature F 1 Standard operation Technical water for possible domestic use 2 Extension of the operating field with control logic for the domestic hot water production system B A 0 0 40 0 60 0 80 0 107 6 107 6 114 8 140 0 F 0 0 10 0 17...

Page 18: ...ally envisioned in this manual with electric cables Avoid direct contact with non insulated copper piping and with the compressor Identify the clamps for the electric connection and always refer exclusively to the wiring diagram supplied with the unit Remove any protections from the cable fixing points For the functional connection of the unit take the power supply cable to the electric control bo...

Page 19: ...water storage tank detects a temperature lower than the set point it sends a signal to the unit terminals 10 and 11 Upon receiving the signal the heat pump sets its own hot operation with the domestic hot water set point and subsequently diverts the 3 way valve from the plant circuit to the domestic hot water circuit terminals 15 and 16 Once the DHWsetpoint set in the ANKI board is reached the sig...

Page 20: ...nt in this manual Check the correct functioning of the flow meters if installed Closing the cut off valve at the output of the heat exchanger the unit control panel must show the block Finally re open the valve and rearm the block COMMISSIONING Once all the aforementioned checks have been carried out the unit can be commissioned Close the door of the electrical panel Set the unit main switch to ON ...

Page 21: ...ctivation before accessing them Isolate the unit from the mains by means of the external isolator provided for the insertion of padlocks up to 3 for blocking in open position Place a sign reading Do not turn on maintenance in progress on the open isolator Equip yourself with the appropriate personal protective equipment helmet insulated gloves protective goggles accident prevention shoes etc Equip...

Page 22: ...placed after draining the refrigerant gas contained in the circuit During venting protect yourself against any leakage of fluids at dan gerous temperatures and or pressures Always use appropriate equipment extractor antistatic bracelet etc when replacing electronic boards If replacing a motor compressor evaporator condensing coil or any other heavy element make sure that the lifting devices are co...

Page 23: ...ar the machine cooling circuit Access the machines and acquire the measurements keeping AWAY from the under pressure parts of the cooling circuit As soon as the measurements are taken turn off the machine remove the instruments and close the cooling circuit compartment The thermostatic valve must be calibrated with the machine off The high low pressure switch where present must be tested with the ma...

Page 24: ...em of intervene with specific products General cleaning of the unit Bleed the hydraulic circuit and the heat exchangers the simultaneous presence of air and water reduces yield and can benefit the arising of rust INTERVENTIONSTO COOLING CIRCUIT Functioning at full load Overheating temperature measurement Subcooling temperature measurement Exhaust gas temperature measurement Fans absorption measure...

Page 25: ...unctioning of the thermostatic valve Check the charge of refrigerant gas 1 Check the proper functioning of the solenoid valves MAINTENANCE LIST OF THE RECOMMENDED PERIODIC INTERVENTIONS DECOMMISSIONING AND DISPOSAL OF THE MACHINE COMPONENTS ATTENTION The unit contains greenhouse effect fluoride gases covered by the Kyoto Protocol The law prohibits its dispersion in the environment and requires its r...

Page 26: ...5 6 7 Size 020 025 040 045 8 Model H Heat pump 9 Version Standard X With inverter pump 10 Heat recovery Without heat recovery 11 Coils Copper aluminium V Copper painted alumimium 12 Fans J Inverter 13 Operating field Electronic thermostatic valve 1 14 Evaporator Standard 15 Power supply 5 230V 1 60Hz 16 Field for future development 1 Water produced up to 17 6 F COMPATIBILITY OF ACCESSORIES Model V...

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Page 28: ...4 0 B e v i l a c q u a V R I t a l y P h o n e 3 9 0 4 4 2 6 3 3 1 1 1 F a x 3 9 0 4 4 2 9 3 5 7 7 s a l e s a e r m e c c o m w w w a e r m e c c o m 2 1 0 9 5 5 2 3 4 0 5 _ 0 2 DOWNLOAD THE LATEST VERSION http www aermec com qrcode asp q 17092 ...

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