Aerial Assault Wakeboard Tower Installation Manual Download Page 7

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GUIDE#: pwb-ASSAULT-004

steP 2

Gelcoat

Fibreglass

STEP 6

Drilling

Once you have marked your 4 holes, check the

underside of the deck for wires.

SMALL

DAIMETER

Pilot Hole

17/32” DRILL BIT

counteRsinK

(tHRougH gelcoat)

If necessary, you should move the wires out of

the way while you drill. We recommend drilling a small pilot

hole which will keep the 17/32” drill bit from walking (mov

ing). A small rat tail file can be used to ease the edge and

keep the gel coat from chipping.

Be careful of wires!

Summary of Contents for Assault Wakeboard Tower

Page 1: ...installation guide GUIDE pwb ASSAULT 004 1 assault WAKEBOARD tower INSTALLATION SUPPORT...

Page 2: ...ck where the tower will be mounted has a fiberglass thickness of less than inch a backing plate kit must be purchased and installed to provide adequate support Please leave the foam wrap on the tower...

Page 3: ...GUIDE pwb ASSAULT 004 3 EXPLODED VIEW TOOLS REQUIRED...

Page 4: ...m 4 FOR USE WITH ITEMS 3 14 BIG FLAT WASHER OD 70mm 4 FOR USE WITH ITEMS 3 15 FRONT HINGE TWO PARTS CONNECTED BY M12 X 40mm BOLT 2 16 2 5 CLAMP 2 17 2 25 RUBBER COLLAR 2 FOR USE WITH ITEMS 16 18 2 375...

Page 5: ...ils Tape off all the areas that may potentially come into con tact with the side rails Once the feet are connected to the side rails hold the side rail up to your boat Once the rail is aligned with yo...

Page 6: ...rker Transferring marks from the other side This step is very important After taping the second side of the boat in approximately the same areas as the first side you will need to measure the distance...

Page 7: ...s SMALL DAIMETER PILOT HOLE 17 32 DRILL BIT COUNTERSINK THROUGH GELCOAT If necessary you should move the wires out of the way while you drill We recommend drilling a small pilot hole which will keep t...

Page 8: ...ns Measuring from your windshield check the distance to the side rail to make sure both sides are symmetric M12 X 75MM M12 X 75MM BLACK NYLON WASHER BLACK NYLON WASHER FLAT DECK MOUNT ASSEMBLY CURVED...

Page 9: ...the trim washer shoulder bolt and threaded lap joint We recommend assemblying all the blade components before installing the blade on the tower You will then need to attach the lower base to the thre...

Page 10: ...l not prevent the smaller diameter tube from being scratched by the top section tube during insertion so be very care ful not insert the side section tube any further than the final installation width...

Page 11: ...er drill bit smaller than the 27 64 drill bit to make a pilot hole Following the pilot holes you just drilled use a 27 64 drill bit to create the clearance hole for the joining bolts As each hole is d...

Page 12: ...lling these fasteners and any other fasteners that will not require loosening once installed To install the board rack fingers use the socket head cap screws provided and attach the fingers to the dia...

Page 13: ...tallation the wires supplied can be passed through the center of the tow point along the inside of the top sec tion and down inside the front leg tube The wires will need to exit the front leg tube ju...