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VESTA HR

ÇAPRAZ AKIŞLI IGK

User’s

Manual

ERP PRO 

Cross Flow

Heat Recovery Unit

Summary of Contents for ERP PRO 1200

Page 1: ...VESTA HR ÇAPRAZ AKIŞLI IGK User s Manual ERP PRO Cross Flow Heat Recovery Unit ...

Page 2: ...7 Dimensions 7 Performance Curves 8 EcoDesign Points 9 Components 9 Installation 10 Transportation Storage 13 Electrical Connections 14 Wiring Diagrams 15 Controls 24 Maintenance 28 Troubleshooting 32 Warranty 34 Spare Part List 36 After Sales Service 37 CONTENTS ...

Page 3: ...ide air by a duct heater etc Select a position for introducing the outside air where no exhaust or combustion gases will be sucked into the fresh air duct and where it will not be covered by snow Failure to ensure a supply of air can result in producing a state of Oxygen deficiency inside the room Select an adequately sturdy position for installing the product and install it properly and securely ...

Page 4: ...an it 6 Please check that the duct dimensions used in the duct system are correct and of the same dimension of the units duct connection If wrong correct it with appropriate one 7 Make sure there is enough service space for installation If not repeat installation 8 In extremely cold climates in which freezing may occur on the heat recovery unit use electric pre heater at the fresh air suction to r...

Page 5: ...rection of the directive entered into force in 2016 and the entry of non standard devices into EU countries is prohibited Special Features of ERP PRO 1 EC Fans with low SFP value 2 Plate heat recovery exchanger with large heat transfer surface area μ 73 3 F7 on fresh air side M6 class filter on exhaust air 4 ECO DESIGN 2018 compliant performance 5 Easy Service thanks to service friendly casing des...

Page 6: ...tive heat recovery indirect cooling of room air The bypass is normally used in the summer months for night cooling With regard to night cooling the effect of cool outside temperatures is used in comparison to room or inside temperatures The bypass can also be used in transition periods spring and autumn if the room temperature is significantly higher than the outside air temperature during the day...

Page 7: ...ST FRESH AIR M6 F7 WEIGHT kg 148 195 406 420 SOUND PRESSURE dB 48 54 54 53 Sound values are measured for a ducted unit at 250Hz and 1 5m away from the unit The filter class is specified according to EN779 2012 standard MODEL DIMENSIONS L D H L2 D2 L3 D3 AXB mm ERP PRO 1200 1752 1102 500 1790 1030 300x300 ERP PRO 2200 1990 1232 580 2030 1150 350x350 ERP PRO 3200 2500 1600 685 2415 1750 1207 5 1658 ...

Page 8: ...3000 1000 900 800 700 600 500 400 300 200 100 0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 ERP PRO 1200 AIR PERFORMANCE CURVE ERP PRO 3200 AIR PERFORMANCE CURVE ERP PRO 2200 AIR PERFORMANCE CURVE ERP PRO 4200 AIR PERFORMANCE CURVE Pa Pa Pa Pa m3 h m3 h m3 h m3 h Reference ECODesign Point Max Recommended Working Point Reference ECODesign Point Max Recommended Working Point Reference ECODesi...

Page 9: ...ble Variable Variable Variable Type of HRS Recuperative Recuperative Recuperative Recuperative Thermal efficiency of heat recovery 73 73 73 73 Nominal NRVU flow rate m3 h 1170 2000 3200 4200 Effective electric power input kW 0 4 0 95 1 45 2 76 SFPint W m3 s 574 538 685 767 Face velocity m s 1 42 1 68 1 85 1 94 Normal external pressure Pa 100 100 100 100 Internal pressure drop of ventilation compon...

Page 10: ...upply air RA Return air OA outside air suction port Maintenance cover Fresh air register Exhaust air suction register Mounting the Appliance VESTA ERP series appliances can directly be mounted on a vibration free solid wall with the suspension parts supplied for installation purpose The screws must be applied in a torque enough to secure a rigid connection The other part is mounted to the wall and...

Page 11: ...r semi flexible ducts in order to avoid abnormal sounds and vibration Flexible ducts may also be used ensuring that the structure of the duct does not block the air stream and cause vibration Check the strength of the stems during assembly WARNING Anti vibration pad vibration absorber Bolt M10 or M12 Lock nut Nut Washer ...

Page 12: ...ections of the unit and the duct Use a duct tape where necessary Fresh Air Diffuser EA exhaust air exhaust port OA outside air suction port Service area Exhaust Air Suction Diffuser Service space Service area Service space Model SIDE SERVICE AREA DXL HEIGHT FROM THE BOTTOM SERVICE H ERP PRO 1200 750mm x1850mm 600mm ERP PRO 2200 850mm x2100mm 750mm ERP PRO 3200 1000mm x2500mm 750mm ERP PRO 4200 100...

Page 13: ... to avoid contamination The environment in which the heat recovery device is stored should have minimum temperature of 20 C maximum temperature of 40 C and maximum of 80 relative humidity It must be stored in a closed box away from dust and moisture to avoid damaging the devices Prevent the electrical components and components from being damaged when performing the packaging of the device Accessor...

Page 14: ...operly selected according to the given data Make sure that they comply with national and regional electrical codes Make sure that the cable section used among connections are not smaller than 1 00 mm2 for standard units and 1 5 mm2 when electrical pre heater is used as listed in EN 60335 1 European Standard Please make sure that for Remote Control connection a shielded cable is used and connected ...

Page 15: ...UMIDITY SENSOR CO2 HMD ON OF J2 J4 J5 BS95 4A BS95 4A J6 BS95 3A Molex 2x8 5557 type J9 BS95 7A J13 BS95 6A CONTACTOR SWITCH RESISTANCE PE CABLE CONNECTION TERMINALS TEMP SENSOR DEFINITION OF ELECTRICAL SCHEMA ERP PRO ELECTRICAL SCHEMA SIGN NAME DRAWN BY DATE FATİH UZUN 1 2 3 4 5 6 15 10 2017 A B C A B C SUPPLY FAN RETURN FAN MAINS CONNECTION REMOTE CONTROL CONNECTION 6 5 4 3 2 1 L N GND L N GND ...

Page 16: ...IF YOU WILL RUN BOTH PRE AND AFTER HEATER 6 5 4 3 2 1 1 2 3 4 5 6 A B C D A B C D COM NC DAMPER 220 V J2 J4 J5 BS95 4A BS95 4A J6 BS95 3A Molex 2x8 5557 type J9 BS95 7A J13 BS95 6A CONTACTOR SWITCH RESISTANCE PE CABLE CONNECTION TERMINALS TEMP SENSOR DEFINITION OF ELECTRICAL SCHEMA ERP PRO ELECTRICAL SCHEMA WITH HEATER SIGN NAME DRAWN BY DATE CHECKED FATİH UZUN FATİH UZUN 15 10 2017 15 10 2017 SUP...

Page 17: ... YOU MUST CONNECT LINES AS SERIAL IF YOU WILL RUN BOTH PRE AND AFTER HEATER COMMON GND PRE HEATER FROZEN SAFETY THERMOSTAT 1ST STEP HEATERI 2ND STEP HEATER 1 2 3 4 5 6 A B C D A B C D DEFINITION OF ELECTRICAL SCHEMA ERP PRO ELECTRICAL SCHEMA WITH PREHEATER SIGN NAME DRAWN BY DATE CHECKED FATİH UZUN FATİH UZUN 15 10 2017 15 10 2017 ELECTRICAL HEATER CAN BE MONOPHASE OR TRIPHASE ACCORDING TO POWER O...

Page 18: ...APPARATUS 1 2 3 4 5 6 STAGE 1 A B C D A B C D DEFINITION OF ELECTRICAL SCHEMA ERP PRO 1STAGE ELECTRICAL HEATER SCHEMA SIGN NAME DRAWN BY DATE CHECKED FATİH UZUN 15 10 2017 CONTACTOR RESISTANCE PE TERMINALS 70 60 THERMOSTAT NOTE YOU MUST CONNECT LINES AS SERIAL IF YOU WILL RUN BOTH PRE AND AFTER HEATER COMMON GND PRE HEATER FROZEN 1ST STEP HEATER 2ND STEP HEATER SAFETY THERMOSTAT ...

Page 19: ...1 2 3 4 5 6 A B C D A B C D DEFINITION OF ELECTRICAL SCHEMA ERP PRO 2 STAGE ELECTRICAL HEATER SCHEMA SIGN NAME DRAWN BY DATE CHECKED FATİH UZUN FATİH UZUN 15 10 2017 15 10 2017 CONTACTOR RESISTANCE PE TERMINALS 70 60 THERMOSTAT NOTE YOU MUST CONNECT LINES AS SERIAL IF YOU WILL RUN BOTH PRE AND AFTER HEATER COMMON GND PRE HEATER FROZEN 1ST STEP HEATER 2ND STEP HEATER SAFETY THERMOSTAT ...

Page 20: ...TER 2ND STEP HEATER 1 2 3 4 0 1 80 70 60 50 LIMIT THERMOSTAT 5 6 A B C D A B C D DEFINITION OF ELECTRICAL SCHEMA ERP PRO PRE AND 2 STAGE ELECTRICAL HEATER SCHEMA SIGN NAME DRAWN BY DATE CHECKED FATİH UZUN FATİH UZUN 15 10 2017 15 10 2017 CONTACTOR RESISTANCE PE TERMINALS 70 60 THERMOSTAT ELECTRICAL HEATER CAN BE MONOPHASE OR TRIPHASE ACCORDING TO POWER OF APPARATUS NOTE YOU MUST CONNECT LINES AS S...

Page 21: ...1 N PRE HEATER FROZEN A B C D A B C D DEFINITION OF ELECTRICAL SCHEMA SIGN NAME DRAWN BY DATE CHECKED FATİH UZUN FATİH UZUN 15 10 2017 15 10 2017 ERP PRO 1 STAGE ELECTRICAL HEATER SCHEMA 220V CONTACTOR RESISTANCE PE TERMINALS 70 60 THERMOSTAT ELECTRICAL HEATER CAN BE MONOPHASE OR TRIPHASE ACCORDING TO POWER OF APPARATUS NOTE YOU MUST CONNECT LINES AS SERIAL IF YOU WILL RUN BOTH PRE AND AFTER HEATE...

Page 22: ...4A BS95 4A J6 BS95 3A Molex 2x8 5557 type J9 BS95 7A J13 BS95 6A CONTACTOR SWITCH RESISTANCE PE CABLE CONNECTION TERMINALS TEMP SENSOR DEFINITION OF ELECTRICAL SCHEMA ERP PRO TRIPHASE ELECTRICAL SCHEMA SIGN NAME APPROVED DRAWN BY DATE CHECKED FATİH UZUN FATİH UZUN 1 2 3 4 5 6 15 10 2017 15 10 2017 A B C D A B C D SUPPLY FAN T S R RETURN FAN MAIN CONNECTIONS REMOTE CONTROL CONNECTION 7 6 4 3 2 1 R ...

Page 23: ... FROZEN SAFETY THERMOSTAT 1ST STAGE HEATER 2ND STAGE HEATER ON OF NOTE YOU MUST CONNECT LINES AS SERIAL IF YOU WILL RUN BOTH PRE AND AFTER HEATER 6 5 4 3 2 1 1 2 3 4 5 6 A B C D A B C D COM NC DAMPER 220 V J2 J4 J5 BS95 4A BS95 4A J6 BS95 3A Molex 2x8 5557 type J9 BS95 7A J13 BS95 6A CONTACTOR SWITCH RESISTANCE PE CABLE CONNECTION TERMINALS TEMP SENSOR DEFINITION OF ELECTRICAL SCHEMA SIGN NAME DRA...

Page 24: ...6 CONFIRM OK 07 TIME SELECTION INCREASE 08 TIME SELECTION DECREASE 09 TIMER SELECTION 10 FAN SPEED SELECTION 11 HRV CHECK BUTTON 12 MODE SELECTION 01 FAN SPEED SELECTION 02 TIMER HOUR INDICATOR 03 TEMPERATURE INDICATOR 05 FILTER CHECK ALARM 06 BY PASS INDICATOR 07 FAN SPEED INDICATOR 08 MODE INDICATOR Button Functions LCD Functions ...

Page 25: ...ted The text MODE on display is always visible FAN With this button the fan speed of the Pressing once text FAN lights up EXHAUST FAN and current fan speed text starts blinking Use buttons to select fan speed high med low Press OK to confirm SUPPLY FAN and current fan speed text starts blinking Use buttons to select fan speed high med low Press OK to confirm Text FAN and HIGH MED LOW lights up TIM...

Page 26: ...he DAY and SCHEDULE buttons press OK to confirm Next the timer block 1 off time can be programmed the temp display shows Again adjust the off time with the DAY and SCHEDULE buttons press OK to confirm Next the timer block 2 on time can be programmed the temp display shows Adjust the on time with the DAY and SCHEDULE buttons press OK to confirm The temp display shows which means timer block 2 off t...

Page 27: ...ON Time display Temp Display 1 1st on time unit starts on Monday at 8 00 1 1st off time unit stops on Monday at 12 00 2nd on time No action Time programmed before 1st stop time unit remains off 2nd off time unit stops on Monday at 18 00 Time programmed before 1st stop time unit remains off Example 2 Overlapping Blocks MON Time display Temp Display 1 1st on time unit starts on Monday at 8 00 1 1st ...

Page 28: ...least once in every two years Cleaning of The Heat Recovery Exchanger 1 loosen screws to remove service doors 1 loosen screws to remove service doors 2 carefully pull out the heat recovery exchanger with service door after loosing the screws 2 carefully leave the service door at a convenient place Heat recovery exchangers are heavy be careful during maintenance WARNING Heat Recovery Exchanger Weig...

Page 29: ...aning and mount it to the unit after it is completely dry Tighten the service cover screws thoroughly and make sure the heat recovery exchanger does not fall down 4 b if the heat recovery exchanger is too heavy you can use a vacuum cleaner to absorb dust and dirt on the exposed surfaces of the heat exchange elements without removing the heat exchanger from its place Attach a nozzle with a brush to...

Page 30: ...are on the side of the device II Unscrew the screws of the device service doors III Remove the service door completely IV Remove filter from slides V Be careful to air flow direction when installing the filter back It is recommended that filters be checked every six months for degree of soiling danger of mould formation and if necessary changed Even if the filters have not reached the level of pol...

Page 31: ...before doing any work on the device I Unscrew the screws of the device service doors Open device service covers II Unplug the power connector on the fan III Remove the fan pressure hoses if there is a connection with fan IV Remove the fan slowly and carefully V Be careful to electrical connections when installing the fans back into Maintenance ...

Page 32: ...rs in thermal protection mode d Check motor current Low Air Flow a Filters clogged or dirty a Change filters b Air duct is clogged b Check the air ducts High Air Flow a Channel connections are incomplete a Check the duct system for leaks and complete the connections b Grilles are not mounted b Mount the grilles c Filters are not mounted c Mount the filters Drainage Water Can Not Be Discharged a In...

Page 33: ... are displayed on the remote control When there is an error the remote control display switch off the unit and inform your local contact 1 No Error 2 Fan Overheat 1 1 3 Fan Overheat 2 2 4 Fan Overheat 1 2 3 1 No Error 2 Fan Proof 1 1 No Error 2 Heating Overheat 1 1 1 No Error 2 Heating High Limit 1 ...

Page 34: ...on the detection of defects device will be stopped As explained in the instruction for use and maintenance the warranty is valid as long as the devices are periodically maintained Consumables that are periodically changed during the warranty period must be originally supplied from AERA Warranty does not apply to consumables eg filters Issues to be Considered by Customers Related to Warranty The AE...

Page 35: ...lled Damage caused by failure to make drainage pipe and to be corrosion inside the device Damage that may be caused by the corrosive and acidic effect of the environment in which the device will operate Damages caused by foreign materials forgotten in the device or fan motor Damage caused by not using flexible connection in channel connections Damages caused by failure to observe the points specif...

Page 36: ...RP PRO 3200 Heat Exchanger Assembly ERP PRO 4200 M6 Filter ERP PRO 1200 M6 Filter ERP PRO 2200 M6 Filter ERP PRO 3200 M6 Filter ERP PRO 4200 F7 Filter ERP PRO 1200 F7 Filter ERP PRO 2200 F7 Filter ERP PRO 3200 F7 Filter ERP PRO 4200 F8 Filter ERP PRO 1200 F8 Filter ERP PRO 2200 F8 Filter ERP PRO 3200 F8 Filter ERP PRO 4200 F9 Filter ERP PRO 1200 F9 Filter ERP PRO 2200 F9 Filter ERP PRO 3200 F9 Fil...

Page 37: ...k to be performed by the user other than cleaning and eye inspection Users should contact the AERA company for faults detected during operation or maintenance If you have problems and need to get a service please contact the following address FACTORY 3 Cadde No 13 Pancar OSB Torbalı İzmir TEL 90 232 799 0 111 FAKS 90 232 799 01 14 ...

Page 38: ...Varyap Meridian Grand Tower A Blok No 89 Ataşehir İSTANBUL TEL 90 216 504 76 86 FAX 90 216 504 76 90 Factory 3 Cadde No 13 Pancar OSB Torbalı İzmir TEL 90 232 799 0 111 FAX 90 232 799 01 14 aera com tr User s Manual ERP PRO Cross Flow Heat Recovery Unit ...

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