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Series 2 Plug & Play EMS

3

© 2021 AEM Performance Electronics

INSTALLATION

**Read and understand these instructions 

BEFORE

 attempting to install this product.**

Sufficient Battery Voltage During Cranking (Starting)

Having enough battery voltage when you crank over your vehicle is critical to the operation of your vehicle and
your AEM EMS. For the EMS to function properly, the battery voltage must remain at or above 8 Volts when the
vehicle is first starting. This is the time when your electrical system will be worked its hardest and be at its lowest
voltage. If you are connected to your Series 2 EMS with a USB communications cable and you experience
disconnecting while the vehicle is cranking, the reason is most likely a battery voltage of less than 8 Volts. (See
the Channel called “Battery Raw” which is an unfiltered value of actual battery voltage being received by the
EMS.) If this is the case, you can confirm this by connecting with a serial cable (a serial adapter may be required
if your computer is not equipped with a serial port) and checking in the AEMTuner software for a Channel called
“Run Time,” as well as “Battery Raw,” to see at what voltage the EMS cuts out. “Run Time” is the amount of time,
in seconds, that the EMS has been turned on for. If you notice that this Channel resets to zero while the EMS is
communicating with the computer and the vehicle is being cranked, that means the EMS has had lower than 8
Volts at some point and has reset the system. A thorough wiring check may reveal a large voltage drop causing
this problem, or it may simply be the need for a new or a larger battery.

AEM Adapter Harness

The 2006–2008 Honda S2000 uses an electronically controlled throttle which will remain controlled by the original
ECU. The adapter harness provided will allow the user to retain the original electronically controlled throttle while
still being able to control all other engine management aspects that you have come to expect from AEM. In
addition, the stock instrument cluster, air conditioning, and emissions controls will continue to work as normal,
controlled by the original Honda ECU.

Vehicle Speed Sensor

Currently, the speed sensor is the only circuit that causes a check engine light. This will not affect the function of
the electronically controlled throttle.

Engine Wiring Harnesses & ‘Swapped’ Engine Installations

It would be very wise to double-check that the pinout destinations for the circuits is accurate to the provided
documentation. This is especially true if the vehicle contains a ‘swapped’ engine or if the wiring harness has been
cut, spliced, soldered, tapped or modified in any manner. It is the user’s responsibility to check that the wiring on
the vehicle matches the pinout chart in this document. AEM will not be held responsible for loss or damage that
can occur if the EMS is installed in a vehicle in which the wiring harness does not match the AEM-supplied pinout
chart! 

Retaining Original O2 Sensor

For the malfunction code for this sensor to remain off, the stock oxygen sensor must be retained. However, when
the air-fuel ratio is too rich with this sensor, in the case of a turbo application, the check engine light will still come
on. This will not have any affect on the operation of the car including the electronically controlled throttle.

Knock Sensor

In the AEM wiring harness, the stock knock sensor has been tapped rather than intercepted to keep the stock
ECU from thinking it has a malfunction. The knock sensor is less sensitive but still functional and the calibration for
the sensor is lower by 0.3 Volts in the AEMTuner calibration. If you would like the knock sensor to be more
sensitive, you can depin Pin A1 that goes into the stock ECU, but the malfunction code for this sensor will turn on.
If this is done, the knock sensor calibration will need to have 0.3 Volts added to each breakpoint in the calibration.

Traction Control Function

When active, the stock traction control system will be affected by adding the EMS. The stock traction control
system uses throttle, fuel, and ignition changes for the traction control system. Since the fuel and ignition are no
longer controlled by the stock ECU, these aspects of traction control must now be configured in the calibration in
the EMS. The throttle will still be cut as normal, but the traction and stability control warning lights will stay on after
the system is no longer activated and will reset when the vehicle is turned off. 

Summary of Contents for 30-6053 Series

Page 1: ...STALLING USING WARNING THIS IS A RACE ONLY PRODUCT MANUFACTURED AND SOLD FOR INSTALLATION ON VEHICLES DESIGNED TO BE USED SOLELY FOR COMPETITION PURPOSES ONCE THIS PART IS INSTALLED THE VEHICLE MAY NEVER BE USED OR REGISTERED OR LICENSED FOR USE ON A PUBLIC ROAD OR HIGHWAY IF YOU INSTALL THIS PART ON YOUR VEHICLE AND USE THE VEHICLE ON A PUBLIC ROAD OR HIGHWAY YOU WILL VIOLATE THE CLEAN AIR ACT AN...

Page 2: ...upgrades to unlock the full potential of your unit The installation of the AEM EMS on the supported vehicles uses the stock sensors and actuators After installing the AEMTuner software the startup calibration will be saved to the following folder on your PC C Program Files AEM AEMTuner Calibrations Honda Acura Multiple calibrations may be supplied for each EMS additional details of the test vehicl...

Page 3: ...peed Sensor Currently the speed sensor is the only circuit that causes a check engine light This will not affect the function of the electronically controlled throttle Engine Wiring Harnesses Swapped Engine Installations It would be very wise to double check that the pinout destinations for the circuits is accurate to the provided documentation This is especially true if the vehicle contains a swa...

Page 4: ...e manifold pressure is half as high this should help simplify the tuning process for different vacuum and boost levels Notice the values in the main Fuel Map do not change above 100 kPa 0 psi boost the fuel correction is being made by the Boost Fuel Trim Table Note The Boost Fuel Trim Table must be adjusted if a different MAP sensor is installed or if the Load breakpoints are adjusted The Boost Fu...

Page 5: ...t supported by the older AEMPro tuning software Step 2 Connect AEM Adapter Harness a Disconnect negative terminal from battery b Access the stock Engine Control Unit ECU The location of the ECU on the Honda S2000 is behind the left side driver s side kick panel Honda S2000 c Remove kick panel that covers the original ECU and the plastic cover on the lower driver s side door sill The door sill cove...

Page 6: ...e carpeting that runs along the lower driver s side door sill to place the wiring harness provided Next remove the two screws holding the plastic cover behind the driver s seat to place the EMS in the area behind the seat Remove carpet covering harness Remove screw holding plastic cover f Tap pin 3 on the red blue TPS wire on the stock wiring harness using the provided wire tap It is located on th...

Page 7: ...g harness from the ECU Avoid excessive stress or pulling on the wires as this may damage the wiring harness All connectors must be removed without damage to work properly with the AEM ECU Do not cut any of the wires in the factory wiring harness to remove them Next to the stock ECU on the stock wiring harness the A and B connectors should be routed underneath the D and E connectors to make them ea...

Page 8: ...inst the stock ECU so that the clutch pedal will not contact it See photo above to get an idea of the stock clearance of the ECU and clutch pedal Plug in adapter harness to stock wiring Plug in adapter harness to stock ECU j Mount the AEM EMS behind the seat in the upright position to maximize seat adjustment using the Velcro strips provided Make sure the EMS is not impacted by the seat when movin...

Page 9: ...gement System a Plug the provided wiring harness into the AEM EMS and position it so the wires are not pulled tight or stressed in any manner b Secure the EMS with the provided Velcro fasteners behind driver s side seat c Reconnect the negative battery terminal d Plug the communications cable into the EMS and into your PC e Turn the ignition on but do not attempt to start the engine f At the time ...

Page 10: ... near atmospheric pressure approximately 101kPa or 0 PSI at sea level with the key on and engine off Press the throttle and verify that the Throttle channel responds but the Engine Load channel continues to measure atmospheric pressure correctly b Start the engine and make whatever adjustments may be needed to sustain a safe and reasonably smooth idle Verify the ignition timing Select Wizards Igni...

Page 11: ...rt tab and look for the Stat Sync d channel to turn ON when cranking This indicates that the EMS has detected the expected cam and crank signals if Stat Sync d does not turn on monitor the Crank Tooth Period and T2PER channels which indicate the time between pulses on the Crank and T2 Cam signals Both of these channels should respond when the engine is cranking if either signal is not being detect...

Page 12: ... Side Output Driver Low side 2 C1 Main Relay Control Controlled by stock ECU Spare Low Side Output Driver Low side 4 A6 Crank Pickup Type Hall Effect 3 wire Spare Low Side Output Driver Low side 5 A4 Crank Teeth Cycle 24 plus 2 Spare Low Side Output Driver Low side 7 A19 Cam Pickup Type Hall Effect 3 wire Spare Low Side Output Driver Low side 10 A18 Cam Teeth Cycle 4 plus 1 Spare Low Side Output D...

Page 13: ...sor heater A11 A12 A13 Ignition Coil 4 Coil 4 on EMS C14 intercepted A14 Ignition Coil 3 Coil 3 on EMS C13 intercepted A15 Ignition Coil 2 Coil 2 on EMS C12 intercepted A16 Ignition Coil 1 Coil 1 on EMS C4 intercepted A17 A18 Vehicle Speed Sensor T3 on EMS C23 tapped A19 A20 Sensor Voltage 2 A21 Sensor Voltage 1 A22 A23 Sensor Ground 2 Sensor ground on EMS C18 tapped A24 Sensor Ground 1 Sensor gro...

Page 14: ... pressure switch B10 stock ECU side intercepted B12 B13 Alternator FR signal B14 B15 Engine mount control solenoid valve B16 B17 Intake Air Temperature signal AIT on EMS C25 tapped B18 Alternator Control signal LS 3 on EMS B19 Throttle Actuator signal SEFD B20 Throttle Actuator signal SEDF B21 Evap Emission Canister purge valve B22 B23 B24 ...

Page 15: ...Pin Name AEM EMS pin location Tapped or intercepted D1 Cruise Control set switch D2 D3 D4 Cruise Control main switch D5 D6 D7 Cruise Control resume switch D8 Brake pedal position switch D9 Cruise Control clutch signal D10 D11 D12 D13 D14 D15 Throttle Actuator Relay D16 D17 ...

Page 16: ...ctor E17 Fuel Pump relay LS 1 on EMS A15 intercepted E18 A C Compressor clutch relay A17 intercepted E19 Evap Canister vent shut valve E20 Secondary O2 sensor signal E21 Secondary O2 sensor heater E22 Brake Pedal position switch E23 E24 CAN Low E25 Engine speed pulse E26 Vehicle speed out E27 Immobilizer code E28 A C switch signal E29 Service Check signal E30 Write Enable signal E31 Honda S2000 EC...

Page 17: ...ling edge signal only available for use with 3 wire smart coils A14 Injector 11 Output Available pulse width modulated switched ground 1 5A max A15 Low side 11 Output Available switched ground 1 5A max connected to A16 A16 Low side 11 Output Available switched ground 1 5A max connected to A15 A17 Low side 6 Output Available switched ground 1 5A max A18 Low side 10 Output Available switched ground ...

Page 18: ... B10 Power ground 2 Power ground Input Dedicated power ground for AEM EMS B11 Injector 1 Injector 1 Output PnP for injector number 1 B12 VTEC solenoid valve High side 1 Output PnP for VTEC engagement signal B13 Coil 1 Output Available 0 5V falling edge signal number 1 connected to C4 B14 Not used B15 PW 1 Output Available pulse width modulated switched ground 1 5A max B16 Injector 8 Output Availab...

Page 19: ... for ignition coil 4 C15 O2 2 Input Available 0 5V air fuel ratio sensor number 2 signal C16 O2 1 Input Available 0 5V air fuel ratio sensor number 1 signal C17 MAP signal MAP Input PnP for manifold absolute pressure sensor signal C18 Sensor ground 2 Sensor ground Output Dedicated filtered ground for sensors C19 5V sensor power Output Available 5V sensor power C20 Camshaft position sensor Cam sens...

Page 20: ... EMS shut off D7 EGT 2 Input Available exhaust gas temperature sensor number 2 jumper set for 0 5V input D8 ADCR14 Input Available 0 5V sensor signal 100kΩ pull up resistor to 5V D9 Sensor ground Output Available filtered ground for sensors D10 CAN1H Dedicated CAN1 high side D11 Switch 2 Input Available switched ground input signal number 2 D12 Switch 3 Input Available switched ground input signal...

Page 21: ...ation Relay I O Relay pin description 1 12V switched input Stock ECU E9 Input Dedicated 2 Ground Stock ECU A5 Input Dedicated 3 Ground to 5V line AEM EMS D6 Output Dedicated used to power AEM EMS off properly 4 Ground Stock ECU A5 Input Dedicated 5 Not used Relay Pin Numbering Wire View of Relay ...

Page 22: ... AEM ELECTRONICS when accompanied by a valid Return Merchandise Authorization RMA number Product must be received by AEM ELECTRONICS within 30 days of the date the RMA is issued UEGO oxygen sensors are considered wear items and are not covered under warranty Please note that before AEM ELECTRONICS can issue an RMA for any electronic product it is first necessary for the installer or end user to co...

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