Advantage Controls MicroTron R Series Manual Download Page 1

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Advantage Controls

P.O.Box 1472

Muskogee, OK 74402

Phone: 800-743-7431

Fax: 888-686-6212

www.advantagecontrols.com

5/2018

Series R

Models RC & RD

Combination Metering Pump

Conductivity Controller

Installation

Maintenance

Repair

Manual

Summary of Contents for MicroTron R Series

Page 1: ...s P O Box 1472 Muskogee OK 74402 Phone 800 743 7431 Fax 888 686 6212 www advantagecontrols com 5 2018 Series R Models RC RD Combination Metering Pump Conductivity Controller Installation Maintenance Repair Manual Manual ...

Page 2: ...nel Description 8 B Run Mode Explanation 8 C Set Up Mode Explanation 9 D Priming the Pump 9 E Adjusting Feed Rate 9 F Stroke Length 9 G Calculating Output 9 H Conductivity Calibration 10 VI Feed Timer Options for Model RD RE 10 VII Menu Maps 11 A RC Menu Map 11 B RD Menu Map 12 C Model RE Biocide Timer Set Up 13 VIII Maintenance 14 A Diaphragm Replacement 14 B Suction and Discharge Check Valve Rep...

Page 3: ...1 S Control Function C Conductivity Feed and Bleed D Conductivity Bleed with a Selectable Inhibitor Timer Output 30 30 gallons per day at 110 psi 55 55 gallons per day at 75 psi 15 15 gallons per day at 150 psi 17 17 gallons per day at 250 psi Stop Function Options X Standard D Auto Stop E Flow Switch Assembly G Flow Switch Voltage 1 120 volt with USA plug standard 2 240 volt no plug 3 240 volt wi...

Page 4: ...e or seal is punctured resulting in the spraying of chemical many yards away If a chemical spill occurs consult the Material Safety Data Sheet MSDS for specific instructions regardings the chemical being used IV Installation A Location The standard Model R is prewired for easy installation Select a secure mounting location convenient to electrical and plumbing connections that is accessible by the...

Page 5: ...ge of approximately 195 to 260 VAC Use a supply voltage of 210 to 250 VAC for best results Pump is supplied without a country specific plug unless otherwise specified CAUTION Never remove ground wire from plug 3 Control bleed relay output is equal to incoming line voltage with a 5 amp fused output Note An isolated circuit breaker with a true earth ground is highly recommended to insure uninterrupt...

Page 6: ...connectors Tighten the fittings no more than 1 4 turn after the fitting contacts the seal Hand tighten only Do not use a wrench or pliers as they may damage the fittings Do not use Teflon tape except on NPT fittings Be sure to observe applicable local plumbing codes WARNING Clear flexible tubing is not intended for pressurized use 2 Suction Lift vs Flooded Suction Applications Suction Lift Install...

Page 7: ...reasonably short and avoid high spots or bends 5 Injection Valve Installation The injection valve is designed to prevent a back flow and to inject chemical into the line To work properly this valve must be mounted within 45 degrees of vertical see drawing next page One end of the injection valve is 1 2 MNPT Install this end into the piping system Use Teflon tape on the NPT threads of this fitting ...

Page 8: ...V Start Up A Front Panel Description All Model R pumps come with the following standard panel features 1x16 backlit LCD display On Off power indicator light Pulse or Stroke indicator light Up and Down arrow keys for setting adjustments ENTER key to save desired adjustments MENU key to enter and exit pump set up B Run Mode Explanation The readout will display one of two modes Run mode or Set up mod...

Page 9: ...s requiring very low outputs the strokes per minute can be set in strokes per hour from 0 to 125 The 55 GPD models speed is 0 160 F Stroke Length The stroke length can be adjusted on all MicroTron pumps This adjustment is a mechanical adjustment made using the large knob on the control panel To avoid damage to the pump this adjustment should only be made while the pump is running at a high strokin...

Page 10: ...mer can be set from 1 99 minutes and limits the amount of feed time to the timer setting during any bleed cycle preventing overfeed If set to 0 the limit time is disabled 3 Post Bleed Timer Chemical feed occurs after a bleed cycle The timer can be set for 0 100 of the post bleed time The timer also has a total feed time limit which can be set from 0 250 minutes 4 Pulse Timer This timer accepts pul...

Page 11: ... Model RC MENU MAP 125 Strokes Min Cal 2500 µS cm Reset Zero N COND CNTRL ON Setpoint Rise Diff 100 µS cm Set 2500 µS cm Reset Zero Y Probe Out N Zro 0000 µS cm Probe Out Y COND CNTRL OFF Use the ARROW keys to change options and the ENTER key to continue to next menu item Software version 12 1 Prime ALM 020 Grayed out menu items are available only when FloTracker option is enabled ...

Page 12: ...3 33 mL P Grayed out menu items are available only when FloTracker option is enabled Feed Lockout Lockout 30 MIN Timer Mode Time Timer Mode VOL Lockout 030 mL Feed Post Bleed Feed 010 of BLD Feed Lim 30 MIN Timer Mode Time Timer Mode VOL Feed 010 of BLD Feed Lim 030mL Feed Pulse Pulse Acc 010 Pulse Tmr 00 30 Timer Mode Time Timer Mode VOL Pulse Acc 010 PulseTmr 030mL Feed Timer T 010 of 30 M Timer...

Page 13: ...nd press ENTER continue this process until the minutes seconds and am pm settings are complete 2 With display reading Wk Month Day yy arrow in the current week of a four week cycle and press ENTER Continue this process to set the month date and year Setting Password The display will show New Password 0000 arrow in desired four numbers pressing enter after each key A value of 0000 will disable the ...

Page 14: ... are evenly tightened 9 Replace fluid end cover 10 Reconnect plumbing and power Prime the pump B Suction and Discharge Check Valve Replacement 1 Disconnect suction tubing from pump 2 Unscrew fitting from pump head 3 Remove check valve from suction fitting and replace 4 Remove O ring from cavity in fluid end 5 Remove check valve from suction side of pump and replace 6 Install new O ring in suction ...

Page 15: ... After the reading stabilizes calibrate the unit to a reliable test reading Many times an electrode can appear to be clean but the unit still cannot be calibrated If this is the case use one of the more aggressive electrode cleaning procedures listed in step 4 above Recheck the calibration after completion of this procedure If no change was observed in the reading replace the electrode If a change...

Page 16: ... Complete Head Kit 2 Injection Valve 3 Foot Valve 4 Suction Valve 5 Discharge Valve 6 Bleed Valve Assembly 7 Pump Head 8 Pump Diaphragm 9 Support Ring 10 Shaft Seal 11 Head Bolts 12 Priming Tube 13 Suction Tubing 14 Discharge Tubing 15 Weight Complete Head Kit includes items 4 5 6 7 8 and 11 ...

Page 17: ...sembly INJ __ __ __ __ Optional 3 Function Injection Valve 3FV __ __ __ __ 3 Foot Valve Assembly FTV __ __ __ __ 4 Suction Valve Assembly SUC __ __ __ __ 5 Discharge Valve Assembly DIS __ __ __ __ 6 Priming Valve Assembly PRI __ __ __ __ Body Seat Ball Connection K Kynar V Viton C Ceramic 1 3 8 Tube S 316 Stainless F Teflon D Single 2 1 4 Tube H Hypalon S Stainless 3 3 8 Tube K 3 8 Tube P 1 4 Pipe...

Page 18: ...uipment which impinges upon suction tube or reroute as required to assure a smooth transition from foot valve to pump Low chemical level Check fluid level in chemical supply tank Insufficient fluid Stroke adjustment set too low Check operation of stroke limiter knob If pump delivers too low adjustable rate check settings Readjust as required Worn or contaminated check valves Inspect clean or repla...

Page 19: ... by its products by improper installation maintenance use or attempts to operate products beyond their intended functionality intentionally or otherwise or any unauthorized repair Advantage is not responsible for damages injuries or expense incurred through the use of its products The above warranty is in lieu of other warranties either expressed or implied No agent of ours is authorized to provid...

Page 20: ... of your water treatment equipment needs Cooling Tower Controllers Boiler Blow Down Controllers Blow Down Valve Packages Solenoid Valves Water Meters Chemical Metering Pumps Corrosion Coupon Racks Chemical Solution Tanks Solid Feed Systems Feed Timers Liquid Level Controllers Glycol Feed Systems Pre Fabricated Systems Get the Advantage ...

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