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1

Manual

Series 200 

Controller

Installation

Maintenance

Repair

Manual

Advantage Controls

4700 Harold-Abitz Dr.

Muskogee, OK  74403

Phone: 800-743-7431

Fax: 888-686-6212

www.advantagecontrols.com

email: [email protected]

09/2020

Summary of Contents for 200 Series

Page 1: ...200 Controller Installation Maintenance Repair Manual Advantage Controls 4700 Harold Abitz Dr Muskogee OK 74403 Phone 800 743 7431 Fax 888 686 6212 www advantagecontrols com email support advantagecontrols com 09 2020 ...

Page 2: ...I O List 6 Switch Inputs 7 III System Operation 9 A Operation 9 B Calibration 14 C Control Functions 14 IV Setpoints 15 A Set Standard Setpoints 15 B Differential Pressure Setpoints 16 C Conductivity Setpoints 17 D Flow Setpoints 17 E Temperature Setpoints 18 F pH ORP Setpoints 19 G Misc Setpoints 20 V Warranty and Factory Service Policies 22 ...

Page 3: ...for control of an inlet valve RO pump flush valve aux boost pump divert valve and an alarm output Sensor Inputs C1 Feed TOS Conductivity Standard 0 2500 PPM uS Optional ranges 50 100 500 1000 5000 or 10000 PPM uS C2 Permeate TOS Conductivity Standard 0 250 PPM us Optional ranges 50 100 500 1000 2500 5000 or 10000 PPM uS Pressure Sensors P1 Inlet pressure sensor P2 Feed pressure sensor P3 Pump pres...

Page 4: ... signal wires probes flow switch water meter etc should never be run in conduit with high voltage like 115VAC wires 3 Never attempt to land connections to the controller without first disconnecting power from the outlet 4 Do not block access to disconnect power during mounting and installation 5 The controller should be connected to its own isolated circuit breaker and for best results the ground ...

Page 5: ...d not be run in the same conduit as sensor and control wiring 2 Theswitchinputsaredrycontactonly Connecting power to these inputs will damage the controller 3 The supply voltage to the board is the voltage that is output from the relays Jumper and Adjustment Locations ...

Page 6: ... P16 C2 Permeate P17 Temperature Description T1 Feed Temperature Part of C1 Pressure Description P1 Inlet P4 1 2 P2 Pump Feed P4 3 4 P3 Pump Discharge P4 5 6 P4 Concentrate P9 1 2 P5 Misc P9 3 4 Pump and Valve Relay Outputs The S200 supplies relay outputs to control pump and solenoid valves NOTE The relays output the same voltage as the AC power supplied to the board If the solenoids operate on a ...

Page 7: ...are not polarity sensitive and can be connected to either terminal The switches connect to P2 or P3 as required Refer to page 5 for a sample wiring diagram The switch input can be programmed as either normally open or normally closed in any combination The switch connected to an input that is configured as normally open must be open for the unit to run The switch connected to an input that is conf...

Page 8: ... cell is connected with 5 wires to terminal strip P17 Connect each colored wire to the terminal labeled with the same color Pressure Sensor Wiring Optional 2 wire 4 20mA pressure sensors can be connected to the controller Refer to the figures on page 5 for terminals strip locations and a sample wiring diagram The controller supplies 24VDC to operate the sensors TDS Conductivity Sensor Installation...

Page 9: ...ng from 3 different screens Toggle through the screens by pressing the Display key Screen 1 shows the operating status on the top line All shutdown alarms will show on this line in addition to operation status messages This screen also displays the following sensor readings C1 feed C2 permeate rejection P2 pump inlet P3 pump discharge and T1 feed temperature The top line of screen 2 will display m...

Page 10: ...pretreat lockout input becomes active for the time programmed in the Pretreat Delay 112 setpoint the unit will shutdown and PRETREAT LOCKOUT will show on the display When the pretreat lockout input clears the unit will restart Pressure Sensor Warnings Alarms A low high pressure limit is enabled by programming the limit to a value other than 0 Whether the limits generates a warning or an alarm is d...

Page 11: ...nit will shut down in a pretreat lockout condition PRETREAT will show on the display and the unit will remain shut down as long as the pretreat input is active Alarm Silence When an alarm condition occurs the audible alarm can be silenced by pressing the Alarm Silence Reset key once The condition is not cleared unless the key is pressed a second time If the Alarm Silence 115 setpoint is programmed...

Page 12: ...F HOURS 7 OFF HOURS AND TANK FULL 8 RO START STOP TANK FULL The RO unit will flush each time a tank full condition occurs OPERATING HOURS Aflush will occur when the RO pump has operated for the number of hours programmed in the Flush lnteNal Setpoint ELAPSED TIME A flush will occur after the number of hours programmed in the Flush Interval Setpoint has passed OFF HOURS A flush will occur when the ...

Page 13: ...m the sensor manufacturer should be entered in the Span setpoint for each installed meter Terminal Strips for Connecting Flow Meters Terminal Strips for Connecting Sensors pH ORP If the optional pH ORP board is installed pH and or ORP sensors can be monitored The pH ORP board is mounted to the main board The controller can monitor pH and ORP sensors as determined by the setting of the pH ORP Selec...

Page 14: ...llow the cell to stabilize for several minutes Press Function 5 and Enter to calibrate the system to the pH 4 buffer Remove the pH cell and rinse in distilled water and place in a pH 7 buffer and allow to stabilize for several minutes Press Function 6 and Enter to calibrate the system to the pH 7 buffer and complete the calibration procedure To calibrate pH2 Place the pH cell in a pH 4 buffer and ...

Page 15: ...BUFFER ORP1 CALIBRATE ORP2 CALIBRATE If pH2 is enabled Function 7 is used to calibrate the pH sensor to a pH 4 buffer For further details refer to the pH section of the manual If only ORP1 is enabled Function 7 is used to calibrate the ORP sensor If ORP1 and ORP2 are enabled Function 7 is used to calibrate the ORP2 sensor For further details refer to the ORP section of the manual Function 8 pH2 7 ...

Page 16: ...0 9999 0 027 PS5 DELAY 0 999 5 028 PS5 WARNING SHUTDOWN 0 3 0 029 PS5 OFFSET 0 99 50 030 PS5 SPAN 0 9999 615 B Differential Pressure Setpoints A differential pressure warning is enabled when the limit is programmed to a value other than 0000 DP1 is P1 P2 DP2 is P3 P4 A warning will be generated when the pressure exceeds the limit for the number of seconds programmed in the delay SETPOINT DESCRIPTI...

Page 17: ... a setpoint of 2441 would be entered for a 2500uS range 2500 1 024 2441 SETPOINT DESCRIPTION RANGE DEFAULT 041 CS1 LIMIT 0 9999 0 042 CS1 DELAY 0 9999 30 043 CS1 SHUTDOWN 0 999 0 044 CS1 OFFSET 0 99 50 045 CS1 SPAN 0 9999 2441 046 CS2 LIMIT 0 9999 0 047 CS2 DELAY 0 999 30 048 CS2 SHUTDOWN 0 999 0 049 CS2 OFFSET 0 99 50 050 CS2 SPAN 0 9999 244 051 CS2 HIGH RANGE 0 1 0 D Flow Setpoints There are 4 s...

Page 18: ...emperature Setpoints A temperature alarm is enabled when the limit is programmed to a value other than 000 An alarm will be generated when the temperature exceeds the limit for the number of seconds programmed in the delay The temperature offset setpoint allows the temperature reading to be adjusted a few degrees up or down Programming the setpoint to 5 gives no adjustment Lowering the offset decr...

Page 19: ... 095 pH2 HI WARNING Sets limit for pH2 high 0 14 0 warning If set to 0 warning is disabled 096 pH2 LO SHUTDOWN Sets limit for pH2 low 0 14 0 alarm If set to 0 alarm is disabled 097 pH2 HI SHUTDOWN Sets limit for pH2 high 0 14 0 alarm If set to 0 warning is disabled 098 pH2 DELAY pH must exceed limit for this 0 99 sec 10 delay before alarm is activated 100 ORP1 HI WARNING Sets limit for ORP high 0 ...

Page 20: ...emain 0 99 sec 5 active after a high conductivity condition has cleared 114 AUTO RESET When a shutdown condition 0 99 sec 5 occurs delay before system automatically resets When set to 00 Auto Reset is disabled 115 ALARM SILENCE When the Alarm Silence 0 999 sec 300 button is pressed the alarm will resound after this delay If set to 000 the alarm will remain silenced 116 MAX HOURS If the current hou...

Page 21: ...down 126 HI PSI SW DELAY Delay before an active 0 99 sec 5 high pressure switch will cause a shutdown 127 AUX MODE If set to 0 relay 4 operates as 0 1 0 auxiliary pump control If set to 1 relay 4 operates as a boost pump control 128 SA1 Selects active sensors for data logging 0 255 0 129 SA2 Selects active sensors for data logging 0 255 0 130 SA3 Selects active sensors for data logging 0 255 0 131...

Page 22: ... purchaser of its products whether in contract or in tort and whether arising out of warranties representations instructions installations or defects from any cause will be limited exclusively to repairing or replacing the product or any part thereof under the conditions set out above 30 Day Billing Memo Policy Advantage Controls maintains a unique factory exchange program to ensure uninterrupted ...

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Page 24: ...ollers Boiler Blow Down Controllers Blow Down Valve Packages Solenoid Valves Water Meters Chemical Metering Pumps Corrosion Coupon Racks Chemical Solution Tanks Solid Feed Systems Feed Timers Filter Equipment Glycol Feed Systems Pre Fabricated Systems Get the Advantage 5 4 3 2 1 0 9 8 7 6 BACK HOME HELP ENTER CANCEL SET UP RUN 5 4 3 2 1 ENTER HELP 5 4 3 CHANGE RUN SET UP 0 9 8 2 1 7 6 HOME BACK ...

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