Advanced SG6540 Instructions Manual Download Page 4

MOUNTING

WARNING: Before attempting to install and operate these pres-
sure switches, read and fully understand the safety precautions
on page 2 in this booklet. Failure to follow the safety precautions
may result in serious personal injury and/or damage to equipment.

1. Pressure switches are usually mounted adjacent to the end of the

manifold and connected to the manifold header with 

1

8

inch tubing

and compression-type male connectors supplied with each unit.

2. The device can be mounted in any position however, for weather

tight installation in high humidity areas, orient housing so electri-
cal connection is at the 6 o’clock position to prevent condensate
from collecting in the housing enclosure.

Note: 

Line mounting by either process connection or electrical 

connection is not recommended.

3. Secure housing mounting pad to the wall or other support with

two suitable 

1

4

inch bolts.

Note: 

When mounting to irregular or uneven surface, install rub-

ber washers (provided) on bolts between housing and mounting
surface to prevent deformation of housing, which could change
relative positions of internal parts and affect calibration or render
the device inoperative.

PROCESS CONNECTION

WARNING: DO NOT exceed pressure and temperature specifica-
tions during operation. DO NOT operate the pressure switch
under any circumstances if it leaking or otherwise malfunction-
ing. Damage to equipment and/or injury to personnel may result.

1. Connect 

1

4

in. NPT male x 

1

8

compression connector to pressure

switch using two wrenches: one to hold hex flats on pressure port,
the other to tighten male connector. Use Teflon

®

tape on all pipe

threads to prevent galling.

Note: 

Be certain process connection is tightened and positioned so

bending and torsional forces imposed on pressure switch are mini-
mal. Use care not to loosen pressure port from body or body from
housing.

2. Connect 

1

8

in. NPT male x 

1

8

compression connector to manifold or

pipeline.

3. Install 

1

in. tubing between pressure switch and manifold or pipe-

line using the male connectors installed in steps 1 and 2 above.

4. Leak test all connections with a nonhazardous gas using either a

soap solution, such as Snoop

®

or a gas leak detector.

4

Summary of Contents for SG6540

Page 1: ...y gases If you are not certain you fully understand the safety precautions for handling gases we urge you to obtain and read the Material Safety Data Sheet MSDS for each gas being used Do not permit u...

Page 2: ...safe environment for handling pure oxygen If toxic or flammable gases are used with these pressure switches emergency equipment applicable to the gases in use should be available in the operating area...

Page 3: ...actuated assembly sealed by a flexible Stainless Steel diaphragm and a static O Ring There are three wetted parts to the pressure switch a pressure port a diaphragm and an O Ring seal Fig 2 see pg 9 M...

Page 4: ...ing and mounting surface to prevent deformation of housing which could change relative positions of internal parts and affect calibration or render the device inoperative PROCESS CONNECTION WARNING DO...

Page 5: ...sing with wiring access through a 3 4 in NPT female conduit connection Fig 3 see pg 9 The three switch terminals are clearly marked normally open NO normally closed NC and common C Explosion Proof Swi...

Page 6: ...cover and gasket to ensure weathertightness MAINTENANCE AND REPAIRS Pressure switches do not normally require periodic service If a pres sure switch leaks or malfunctions take it out of service immed...

Page 7: ...15 amps at 250 VAC max Minimum Current Required 100mA DC Rating resistive loads Low Level 30 volts 5 amps High Level 125 volts 0 4 amp Housing NEMA 4 4X 1P65 Pressure Port Connection 1 4 in NPT femal...

Page 8: ...0 2 N SG6541 2 N 3000 12 100 Neoprene SG6540 2 V SG6541 2 V 3000 12 100 Viton SG6540 3 N SG6541 3 N 3000 45 550 Neoprene SG6540 3 V SG6541 3 V 3000 45 550 Viton SG6540 4 N SG6541 4 N 5000 500 4000 Neo...

Page 9: ...tion 3 4 NPT Female 25 32 19 8mm Pressure Port 1 4 NPT Female Figure 3 SG6540 General Service Pressure Switch Q Q Q Q Q Q Q Q Q Q Q NC NO C 0 20 40 60 80 Q Q Q Q Q Q Q Q Q Switching Element Set Point...

Page 10: ...m 23 16 55 6mm 51 4 133 4mm 41 4 108mm 33 16 81 0mm 11 2 38 1mm 21 8 54 0mm FRONT VIEW TOP VIEW Conduit Connection 3 4 NPT Female 1 4 Dia Thru Typical Pressure Port 1 4 NPT Female Figure 4 SG6541 Expl...

Page 11: ...returns such equipment freight prepaid to plant of manufacture THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE SPECIFIED HEREIN NO WARRANTIES BY ADVANCED SPECIALTY GAS EQUIPMENT CORP OTHER THAN WARR...

Page 12: ...ipment Corporation 8 99 Snoop is a registered trademark of Nupro Co Teflon and Viton are registered trademarks of E I Du Pont de Nemours Co Specialty Gas Equipment ADVANCED 241 Lackland Drive Middlese...

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