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9

 

 

Copyright

 

ADS

 

Installation

 

Manual

 

Model

 

ET

AF

PD

 

H,

 

Revision

 

3.1,

 

5/25/2017

 

 

 

CHEMICAL

 

FEEDER

 

PUMPS

 

 

 

                         

      

Showing

  

deter,

 

rinse,

 

sanitizer

 

internal

 

chemical

 

pumps

                                      

Chlorine

 

test

 

strips

 

for

 

measuring

 

sanitizer

       

 

ADS

 

provides

 

three

 

(3)

 

peristaltic

 

pumps

 

to

 

dispense

 

liquid

 

chemicals

 

Chemical

 

feed

 

lines

 

are

 

color

 

coded

 

Red

 

Detergent,

 

Green

 

Sanitizer,

 

Blue

 

Rinse

aid

 

Pick

up

 

tubes

 

are

 

provided

 

for

 

chemical

 

product

 

containers

                                                                              

Sanitizer

 

(chlorine)

 

concentrations

 

should

 

be

 

set

 

at

 

50

 

parts

 

per

 

million

                                                                                      

Inspect

 

the

 

transfer

 

tubing

 

for

 

any

 

cuts

 

or

 

holes,

 

keep

 

them

 

protected

 

and

 

secured

 

out

 

of

 

the

 

way

   

 

  

  

 

Showing

 

chemical

 

lines

 

above

 

sump

                    

Optional

 

Chemical

 

Alarm

 

switch

             

Chemical

 

alarm

 

barb

 

adjusting

 

screw

 

*

 

 

 
 

TYPE

 

OF

 

CHEMICALS—Use

 

only

 

commercial

 

grade

 

low

energy

 

chemicals.

 

For

 

proper

 

operation,

 

use

 

non

foaming

 

detergents

 

and

 

buffered

 

sanitizer.

 

Do

 

not

 

wash

 

gold,

 

pewter,

 

silver,

 

or

 

silver

plate

 

with

 

chlorine

 

based

 

sanitizers.

 

High

 

concentrations

 

of

 

chlorine

 

sanitizers

 

and

 

caustic

 

detergents

 

will

 

cause

 

damage

 

to

 

metals

 

and

 

welds.

 

Do

 

not

 

exceed

 

50

 

parts

per

million

 

(PPM)

 

“free”

 

or

 

available

 

chlorine.

  

Any

 

setting

 

higher

 

than

 

50

 

ppm

 

will

 

be

 

dependent

 

on

 

local

 

health

 

requirements,

 

however,

 

the

 

increased

 

chlorine

 

will

 

result

 

in

 

higher

 

corrosion

 

of

 

metal

 

parts.

  

Purpose

built

 

ware

washing

 

dispensers

 

are

 

needed

 

to

 

properly

 

meter

 

chemicals

 

for

 

wash

 

and

 

rinse.

  

These

 

dispensers

 

are

 

included

 

with

 

this

 

model.

  

Manually

 

adding

 

industrial

 

chemicals

 

to

 

the

 

dishmachine

 

is

 

unsafe

 

and

 

not

 

approved.

 

   

                                                                            

CHEMICAL

 

LINES—Place

 

color

 

coded

 

tubes

 

into

 

proper

 

chemical

 

containers.

 

The

 

containers

 

need

 

to

 

be

 

as

 

close

 

to

 

the

 

machine

 

as

 

possible

 

and

 

at

 

floor

 

level.

 

This

 

may

 

require

 

shortening

 

of

 

the

 

flexible

 

chemical

 

transfer

 

tubes.

 

On

 

the

 

side

 

of

 

the

 

control

 

box

 

door,

 

there

 

are

 

chemical

 

prime

 

switches.

 

There

 

is

 

a

 

decal

 

identifying

 

each

 

switch.

 

To

 

prime

 

chemicals,

 

use

 

these

 

momentary

 

prime

 

switches,

 

verifying

 

that

 

all

 

three

 

pumps

 

rotate.

 

If

 

a

 

chemical

 

pump

 

squeeze

 

tube

 

has

 

taken

 

a

 

set

 

(not

 

allowing

 

the

 

pump

 

to

 

turn),

 

manually

 

free

 

Summary of Contents for ET-AF-3

Page 1: ...4 933 LA Test Labs File M 780089 Mass License P3 0111 306 If you have questions call 800 922 2178 or visit our website at www AmericanDish com The electrical power supplied to this machine is an imminent hazard that could result in severe bodily injury or death if not properly installed or hooked up correctly When working in the control box or on electrical parts always disconnect power and tag ou...

Page 2: ...lled in accordance with all applicable Codes Ordinances and Safety requirements Failure to follow the installation instructions could void the warranty ADS assumes no liability or control over the installation of the equipment Product failure due to improper installation is not covered under the ADS Warranty 2 FLUSH OUT Do not install spray arm until machine is flushed with water When this machine...

Page 3: ...ircuit Reference NEC Article 210 8 GFCI Protection B Other Than Dwelling Units 2 Commercial and Institutional Kitchens All 15 and 20A 125V receptacles installed in kitchens even those that do not supply the countertop surface must be GFCI protected 8 This equipment is considered an item of heavy use It is not rated for outdoor use ELECTRICAL SECTION The electrical power supplied to this machine is...

Page 4: ...d up test the neutral wire to a ground source with a voltmeter it should read 0 to 6 volts Test the black wire to a ground source it should read 110 120 volts Attach a building ground wire to the ground lug located in the junction box and tighten all wires Replace the junction box cover Left is Start Relay right is Heater Relay Left is Drain Relay right is Heater Contactor Optional buzzer for low ...

Page 5: ...in 7 seconds It has been the experience of ADS that tankless supply systems require multiple units plumbed in sequence with a recirculation loop to achieve proper pressure and temperature Check with the tankless water heater manufacturer they may recommend a storage tank to guarantee proper flow and line pressure to the machine Failure to provide adequate water quantity pressure and temperature to...

Page 6: ... the feet at the bottom of each leg up or down Water heaters or boilers must provide the minimum temperature of 120F required for this model of dishmachine which demands a minimum of 60 GPH for ET AF PD H or ET AF 3 PD H Temperatures above 150F degrees exceed the operational design limits for these models These models cannot be converted to high temp sanitizing by adding a booster INLET FLEX HOSE ...

Page 7: ...a cam timer with longer cycle times but this will reduce hourly production rates Simple Test For Water Pressure Empty the water out of the machine by lifting the drain ball push the manual FILL button while counting the seconds to fill back up to the water level decal If it takes more than 20 seconds to fill there is not enough building pressure to operate the machine properly Drain Requirements T...

Page 8: ...urn off the master switch Disconnect and protect one of the wires to the cam timer motor and roll the cam timer to mid cycle on the wash section Turn on the master switch to operate the pump motor Add de lime agent to the fresh tank water Repeat this first step again by draining then refill and then run with fresh water This will flush the machine then turn off the master switch and reconnect the ...

Page 9: ...d sanitizers High concentrations of chlorine sanitizers and caustic detergents will cause damage to metals and welds Do not exceed 50 parts per million PPM free or available chlorine Any setting higher than 50 ppm will be dependent on local health requirements however the increased chlorine will result in higher corrosion of metal parts Purpose built ware washing dispensers are needed to properly ...

Page 10: ... easily tipped over when moving or changing product Failure to do so will void your ADS warranty CHEMICAL ADJUSTMENT Chemical dispensing is controlled by a mechanical cam timer All chemical products must be adjusted for the product s concentration and local water conditions It will be necessary to adjust initial factory settings See below for Cam Timer Adjustment Section Water softeners should be ...

Page 11: ...t and sanitizer In each of the tubes machined through the clear plastic housing there is a black colored marble 099 1008 Squeeze tube material 092 2000 is inserted in both upper and lower tube openings These tubes are pushed into the holes of the housing and held in place by tension of the tube wall against the housing s inner surface When inserting the squeeze tubes into the housing lubrication u...

Page 12: ...the holes on the side of each wheel The factory sets the start of each function using the right side wheel of the cam TO ADJUST rotate only the left side cam wheel The left side of the wheel controls the point when that specific functions ends Factory settings are only initial settings adjustments will be required for each chemical and the water fill time because water pressures will be different ...

Page 13: ...ter to flush the interior of the machine for a few seconds before the drain closes Once the drain is closed the fill cycle begins Fill must continue until full spray arm pressure is reached This can be verified with the use of a spray arm pressure tester Kit 088 1048 attached where one of the end plugs are usually screwed into the lower wash arm The tester gauge will indicate full spray arm pressu...

Page 14: ...ccess door Run one complete cycle by closing the door push the start switch labeled START This first run will be the flush cycle which removes installation debris from wash tank and pump Spray arm base w thumb screws Standard ET AF spray arm 081 6208 Cross arm for light glassware 081 6212 7 AFTER FLUSHING install the spray arm Failure to follow this flush procedure can damage the spray arm bearing...

Page 15: ...ter the machine is completely drained like the tray of a scrap box Verify that chemical feed lines are in their proper container and that lines are primed Post an operational wall chart close to the machine Do not open doors while machine is in cycle Doing so could result in serious bodily injury from spraying hot water and chemicals APPENDIX 089 9340 ET AF PD H Parts Manual 089 9400 Service Manua...

Page 16: ...16 Copyright ADS Installation Manual Model ET AF PD H Revision 3 1 5 25 2017 ...

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