Adkins OMEGA 1000 Series Operator'S Handbook Manual Download Page 1

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HEAT PRESS TECHNOLOGY

All products within the ADKINS range are labelled with CE marking and are manufactured and tested to comply with EC safety regulations.

OMEGA SERIES 1000

All products within the ADKINS range are labelled with CE marking and are manufactured and tested to comply with EC safety regulations.

Operators Handbook

Rev E - 06/12/21

Summary of Contents for OMEGA 1000 Series

Page 1: ...th EC safety regulations OMEGA SERIES 1000 2018 A Adkins Sons Ltd All rights reserved E OE V1 0 All products within the ADKINS range are labelled with CE marking and are manufactured and tested to com...

Page 2: ...lly designed and manufactured to ensure that you the user will gain the maximum benefit All A Adkins Sons products are specifically designed to ensure ease of use with particular attention to safety r...

Page 3: ...Omega Series 1000 Press 8 3 2 Working with heat transfer materials 8 3 3 Pressing pad assembly 9 3 4 Shutting down the machine 9 3 5 Fault diagnosis 9 3 6 Hints and tips 10 3 7 Heat Plate Temperature...

Page 4: ...perator to be actively pressing on one table while loading unloading the other table After loading the work piece and with the correct settings for temperature pressure and dwell time the cycle is sta...

Page 5: ...nded onto a pallet for safe transportation The following articles should have been delivered Omega Series 1000 Press complete with mains cable and plug Omega Series 1000 Press Operators Handbook Any e...

Page 6: ...ested compressed air supply 3 5 6 bar 50 87 Psi Compressed air consumption 60 litres min Recommended compressor tank capacity 50 litres Working temperature 70 225o C 158 o F 437 o F Display Timer Rang...

Page 7: ...l the pressing cycle is complete NB The system air pressure must not be lower than 3 5 bar 50 Psi for the safety arm to be effective 1 4 Safety Tips If required our customer service team can arrange m...

Page 8: ...x2 ultra rapid FF fuses 1 230 Vac Max 15 amps Omega Series 1000 Press WARNING THIS APPARATUS MUST BE EARTHED GROUNDED CAUTION This machine gets hot whilst operating Take care not to touch any surface...

Page 9: ...t space for the machine s head to swing to the right and left until it hits the built in stop and back to the pressing position without creating trapping points against adjacent articles Ensure that n...

Page 10: ...at a pressure of 3 5 6 bar max The press will not operate if the pressure drops below 3 5 bar Double hose clips should be used on the delivery hose We would advise that when setting up the machine you...

Page 11: ...ate settings are usually within the following 180o C 200o C 350o F 400o F Heat Setting 10 30 seconds Time Dwell Setting 3 2 3 Wait until the set temperature has been reached signalled by the temperatu...

Page 12: ...pt the cycle press the mode release button once To shut down in an emergency press the red button on the front of the machine head If the emergency stop button is actuated it will need to be unlocked...

Page 13: ...cover can also strike back on the following work Transfer Paper Motifs Fail to Print Out Correctly Check 1 Heat and time dwell settings are correct 2 Article having transfers applied is locked in con...

Page 14: ...ns and then only using a wired Digital Thermometer please see note below Please Note The Digital Thermometer with external probe is suitable for surface air and immersion penetration measurement which...

Page 15: ...ng checks should be carried out at regular intervals by a qualified cand competent person Pneumatic system for air leaks Pneumatic system for lubrication Electrical connections Belt tension and condit...

Page 16: ...llowing pages are the schematic diagrams for the Omega Series 1000 Press 5 1 General Layout Page 14 5 2 Control Unit Operation Page 15 5 3 Exploded Diagram and Parts List Page 16 5 4 Machine Electrica...

Page 17: ...Layout TWO PUSH BUTTON CONTROL TO OPERATE MACHINE OPERATING HANDLES TEMP TIME CONTROL UNIT AIR PRESSURE ADJUSTMENT PRESSURE GAUGE TABLE HEAT PLATE PRESS PAD EMERGENCY STOP ON OFF SWITCH CONTROL BOX CO...

Page 18: ...sfer material being used Press the OK button to turn the SV light and temperature settings digits off 1 2 3 4 5 6 Press the OK button three times to enter the time setting mode the SV and time setting...

Page 19: ...OFF Switch 1 BMC448 24 Emergency Stop Label 1 AM325 25 Instrument Box 1 OMC001 26 Control PCB 1 OMC750 35 27 Handle 2 OMC026 28 Instrument Box Lid 1 OMC002 29 Relay and Base 12V 1 OMC086 30 Solid Stat...

Page 20: ...WER EMERGENCY STOP SENSOR MAGNET TIME LED POWER R1 RELAY SSR 40DA BLUE BLACK TERMINAL BLOCK RED PE F2 250V 15A F1 250V 15A J21 START SWITCH 2PCS J11 YA1 YA2 J12 1 2 URGENT PAUSE RELAY SOLENOID 240V AC...

Page 21: ...AY THROTTLE VALVE ASC 200 08 RV2 5 2 SOLENOID VALVE 4V210 08 220V CONDITIONING UNIT AFR 2000 PNEUMATIC CYLINDER DOUBLE ACTING Zy2 JNCSC32 250 S 5 2 SOLENOID VALVE 4V210 08 220V ONE WAY THROTTLE VALVE...

Page 22: ...ant improvement and or modification to meet changing conditions the right is reserved to change the design and or specifications at any time without prior notification and therefore specifications may...

Page 23: ...apply to any machine that has been subjected to misuse negligence alteration or accident A charge will be made for any costs incurred if a reported fault on the press is found to be due to incorrect i...

Page 24: ...and Sons Limited Manufacturer s Address High Cross 18 Lancaster Road Hinckley W A 0 0 1 E L e r i h s r e t s e c i e L m o d g n i K d e t i n U Type of Equipment Omega Series 1000 Heat Press Standar...