ADC ADG-530 Technical Manual Download Page 9

7

3.  NORMAL OPERATION (summary)

When a signal is received from the thermostat supplying 24 volts to the 

W terminal

 of the HSI

module, the control will reset, perform a self check routine, flash the diagnostic L.E.D. for up
to four (4) seconds and a pre-purge delay begins.  Following the inter-purge period, the Hot
Surface Ignitor is activated and the Gas Valve is energized for the trial for ignition period.
When a flame is detected during the trial for ignition, the Hot Surface Ignitor is deactivated
and the Gas Valve remains energized.  The thermostat and main burner flame are constantly
monitored to assure the system continues to operate properly.  When the thermostat/micro
processor controller (computer) is satisfied and the demand for heat ends, the Gas Valve is
de-energized immediately.

Should the main burner fail to light, or a flame 

is not

 detected during the first trial for

ignition period, the Gas Valve is de-energized and the HSI Module (controller) goes through
an inter-purge delay before another ignition cycle is attempted.  The HSI Module will
attempt two (2) additional ignition trials before going into LOCKOUT and the Gas Valve
relay will be de-energized immediately.

Recovery from LOCKOUT requires a manual reset by either resetting the thermostat or
removing the 24 volts for a period of five (5) seconds.

If the computer is still calling for heat after one (1) hour the HSI Module (controller) will
automatically reset and attempt to ignite the burner again.

D . TROUBLESHOOTING

The troubleshooting information provided in this manual is intended for use only by
QUALIFIED SERVICE TECHNICIANS.  Observe 

ALL

 safety precautions displayed on the

equipment or specified in the Installation/Operator’s Manual included with the dryer.

IMPORTANT: UNDER

 

NO

 

CIRCUMSTANCES

 

SHOULD

 

ANY

 

SAFETY

 

OR

 

HEAT

 

CIRCUIT

 

DEVICE

 

EVER

 

BE

 

DISABLED.

The following troubleshooting guide
provides systematic procedures for
isolating equipment problems, and again,
is intended for use by a QUALIFIED
SERVICE TECHNICIAN.

Summary of Contents for ADG-530

Page 1: ...ace Ignition System Technical Manual American Dryer Corporation 88 Currant Road Fall River MA 02720 4781 USA Telephone 1 508 678 9000 Fax 1 508 678 9447 e mail techsupport amdry com www amdry com ADC...

Page 2: ...evices ever be disabled WARNING The dryer must never be operated with any of the back guards outer tops or service panels removed PERSONAL INJURY or FIRE COULD RESULT NOTE The wiring diagram for the d...

Page 3: ...ation contained herein may have been up dated ADC RESERVES THE RIGHT TO MAKE CHANGES FROM TIME TO TIME WITHOUT NOTICE or OBLIGATION IN PRICES SPECIFICATIONS COLORS and MATERIALS and TO CHANGE or DISCO...

Page 4: ...I system When activated by the dryer s controls this module constantly monitors and controls the functions of the 1 Failure To Light LOCKOUT a Should the main burner fail to light or if a flame is not...

Page 5: ...go into LOCKOUT If flame is reestablished normal operation resumes IMPORTANT The HSI MODULE is a precision instrument and should be handled carefully ROUGH HANDLINGor DISTORTINGCOMPONENTS COULD CAUSE...

Page 6: ...mbly c The HOT SURFACE IGNITOR FLAME SENSOR ASSEMBLY is located in the burner flame area and is used to ignite the gas by the use of a HOT SURFACE IGNITOR To provide feedback information to the HSI mo...

Page 7: ...3 TRIALFORIGNITIONPERIOD 4 seconds INTER PURGE 3 5 seconds C HSI Hot Surface Ignition SYSTEM OPERATION 1 HSI SYSTEM OPERATION a The HSI Module s red indicator light will light for up to approximately...

Page 8: ...nternal Routine Check L E D Indicator Stays On Approx 4 Seconds Hot Surface Ignitor Starts To Glow If L E D Indicator Stays On Continuously Replace HSI Module If L E D Continuously Blinks Twice in Suc...

Page 9: ...the Gas Valve is de energized and the HSI Module controller goes through an inter purge delay before another ignition cycle is attempted The HSI Module will attempt two 2 additional ignition trials b...

Page 10: ...of the system c FLAMEOUT burner flame shut down by the HSI Module due to lack of flame verification This condition occurs only after ignition has been evident but is lost The HSI system will immediat...

Page 11: ...a soapy water solution NEVER TEST FOR LEAKS WITH A FLAME a Connect water column test gauge manometer to the gas valve tap 1 8 N P T f FLAME SENSOR FAULT if there is a problem fault within the flame se...

Page 12: ...HSI Module is equipped with a diagnostic circuit that detects a fault in the Flame Sensor Probe or any related circuits in the internal circuits in the HSI module When a fault is detected the red L E...

Page 13: ...LE if it is in the LOCKOUT MODE or the FLAME SENSOR FAULT MODE open and close the main door then restart the dryer 3 HSI Hot Surface Ignition Module The HSI module controller utilizes a microprocessor...

Page 14: ...ice Department they must be given the correct model number and serial number of the dryer s NOTE Any wiring change s and or conversion s should be by a QUALIFIED ELECTRICAL TECHNICIAN 1 Transformer Wi...

Page 15: ...placed 36E Redundant Gas Valve 4 HSI Hot Surface Ignition 24 VAC Redundant Gas Valve IMPORTANT The HSI 24 VAC Redundant Gas Valve contain no serviceable parts REPLACEMENT COILS ARE NOT AVAILABLE IMPOR...

Page 16: ...promptly The information and illustrations listed here may not depict your particular dryer part exactly This information and or illustrations are a composite of the HSI SYSTEM Be sure to check the p...

Page 17: ...15 HSI Hot Surface Ignition SYSTEM COMPONENTS 24 VAC Transformer Hot Surface Ignition HSI Module 36E 24 VAC Redundant Gas Valve Upshot Burner Tube with Hot Surface Ignitor HSI Flame Sensor Assembly...

Page 18: ...ADC Part No 450401 3 12 15 08 0...

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