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L-861SE Clamp Band ERTE
96A0193 Rev. i
    
Installation 

© ADB bvba All Rights Reserved

14

2.4.6 Stake Installation

The light fixture is mated with a 30-inch (762-mm) steel stake with a fitting attached at the top 
to receive the male thread of the frangible coupling.  Stake mounting requires transformers, 
cables, and connectors that are designed for direct earth burial.

To install a stake, perform the following procedure:

1. See Figure 7.  Install the stake (4) in 6-inch (152.4-mm) diameter holes at a depth of 30 

inches (762 mm) so that the mounting hub of the stake is level.

2. Make electrical connections as required and backfill around the stake with thoroughly 

compacted earth that has passed through a 1-inch (25.4-mm) sieve.

NOTE:

Backfill with concrete in case of unstable soil conditions.

3. Install the top of the stake even with ground level and maintain within 1 degree of the 

vertical.

NOTE:

In areas where frost may cause heaving, anchor the stake with concrete and use a 

permeable backfill material such as sand around the buried electrical components.  Cover 
the top surface with an impervious material to reduce moisture penetration.

4. Insert the male L-823 plug from the light fixture into the secondary receptacle of the 

transformer, and install the light fixture on the stake.  Refer to Assembly Instructions in this 
section for light fixture assembly procedures.

5. See Figure 3.  Remove the outer globe (1), if installed.  Place a level (such as a circle 

bubble level) on top of the head assembly and level the light fixture by adjusting the four 
Phillips head screws (7) in the lower casting (11).

6. See Figure 5.  Place the outer globe on the fixture, and check for outer globe and inner 

lens direction.

NOTE:

To verify that the lens is oriented correctly, the arrows on top of the lens must point 

to the runway side.  Arrows should point toward the runway when the fixture is installed 
parallel with the runway or when the fixtures are installed perpendicular to the runway to 
mark a displaced threshold.  When fixtures are located at the end of the runway, the 
arrows should point to the imaginary extension of the runway centerline.  Always make 
sure that the colored lens location is in compliance with the airport project plans and 
specifications.

CAUTION

• Do not drive stakes.  Driving a stake may damage the stake and cause 

light fixture misalignment.  Refer to FAA specification AC 150/5340-24.

CAUTION

• When installing the light fixture on the stake, avoid twisting wires.  

Twisting wires may damage wire connections, create a fire hazard, and 
adversely affect equipment performance.

Summary of Contents for L-861SE

Page 1: ...db air com Airfield Lighting Product Solutions Catalog Instruction ManualInstruction Manual L 861SE Clamp Band ERTE Incandescent Elevated Runway Threshold End Light Medium Intensity Clamp Band 96A0193 Rev i ...

Page 2: ... from date of installation per FAA AC 150 5345 44 applicable edition NOTE See your sales order contract for a complete warranty description A 5 All Products LED Products of ADB manufactured and sold by ADB or its licensed representatives meets the corresponding requirements of FAA ICAO and IEC ADB will correct by repair or replacement per the applicable guarantee above at its option equipment or p...

Page 3: ...t that have not been recommended or described in this manual or using parts that are not genuine ADB replacement parts or accessories Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards if not in contradiction with the general rules Using materials or auxiliary equipment that are inappropriate or incompatible with...

Page 4: ...ts thereof without obligation of ADB BVBA to notify any person of such revision or change Details and values given in this manual are average values and have been compiled with care They are not binding however and ADB BVBA disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this m...

Page 5: ...t this manual 5 2 1 1 Introduction 5 2 1 2 How to work with the manual 5 2 1 3 Record of changes 5 2 2 Product Introduction 6 2 2 1 Compliance with Standards 6 2 2 2 Uses 6 2 2 3 Electrical Supply 7 2 2 4 Operating Conditions 7 2 2 5 Equipment Specification Data 7 2 2 6 Equipment and Accessories Supplied 8 2 2 7 Equipment Required But Not Supplied 8 2 3 Installation Introduction 9 2 3 1 Inspection...

Page 6: ...L 861SE Clamp Band ERTE 96A0193 Rev i TOC ADB bvba All Rights Reserved vi 3 1 Order Codes 19 3 1 1 Product Major Components 19 3 1 2 Illustrated Parts List or Exploded View Diagram 20 ...

Page 7: ... ARC FLASH Disconnect equipment from line voltage Failure to observe this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death WARNING WEAR PERSONAL PROTECTIVE EQUIPMENT Failure to observe may result in serious injury WARNING DO NOT TOUCH Failure to observe this warning may result in personal injury death or equipment damage CAUTION Fa...

Page 8: ...y applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow these warnings may result in serious injury or equipment damage IMPORTANT INFORMATION IEC International Standards and Conformity Assessment for all electrical electroni...

Page 9: ...n humid flammable or explosive environments unless it has been rated for safe operation in these environments Never touch exposed electrical connections on equipment while the power is ON Failure to follow this instruction can result in equipment damage CAUTION IMPROPER STORAGE If equipment is to be stored prior to installation it must be protected from the weather and kept free of condensation an...

Page 10: ...or equipment damage DANGER ARC FLASH AND ELECTRIC SHOCK HAZARD Allow only qualified personnel to perform maintenance troubleshooting and repair tasks Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment An open airfield current circuit is capable of generating 5000 Vac and may appear OFF to a meter Never unplug a device fr...

Page 11: ...All B Reformatted and updated manual JS VP 1 18 99 26 27 29 31 C Deleted from 120 W lamp description Sylvania 8422 Per sales request added quantities to parts lists and added L 823 cordset to parts list and Figure 9 callout Also corrected socket mounting plate assembly parts list part numbers changed 61A0200 to 61A0282 and deleted lens bracket 61A0146 Changed Figure 8 to make part ordering code co...

Page 12: ...l stake Base mounting is easier to maintain and provides added protection for the equipment Stake mounted lights require transformers cables and connectors that are designed for direct earth burial Refer to Table 1 for mounting heights NOTE The measurements in Table 1 are taken from the grade to the top of the light fixture Table 1 Mounting Heights The L 861SE light fixture is available with bidir...

Page 13: ...re is designed to operate under the conditions presented below for temperature and wind Temperature 40 C to 55 C 40 F to 131 F Wind Velocities up to 300 mph 480 kph 2 2 5 Equipment Specification Data Table 2 Packaging Assembled Fixtures Dimensions of Cartons in cm Individual Weight Individual 9 Per Box 14 inch OAH 6 5 x 6 5 x 20 5 19 5 x 19 5 x 20 5 5 lb 24 inch OAH 6 5 x 6 5 x 31 19 5 x 19 5 x 31...

Page 14: ... Not Supplied Description Quantity L 861SE light fixture includes lamp frangible coupling and L 823 cordset 1 Instruction manual 1 per order Description Quantity Torque wrench 0 200 in lb with 3 8 socket 1 Screwdriver 2 Phillips 1 L 867 base 12 or 16 inches in diameter Used only when base mounted 1 Stake assembly 30 inch galvanized steel Used only when stake mounted 1 L 830 isolation transformer f...

Page 15: ...ing list with the parts list to verify that all parts are present before proceeding Refer to the Parts section To assemble the parts perform the following procedure 1 See Figure 2 Place the L 823 cordset into the column 8 2 See Figure 2 Insert the column 8 into the end of the lower casting of the head assembly 11 Secure the head to the column by tightening the Phillips head screws 7 Apply Loctite ...

Page 16: ...e perform the following procedure 1 Install the L 867 base on undisturbed soil If the soil is unsuitable remove soil to an adequate depth and replace with compacted acceptable material NOTE In closed duct systems install in soil conditions with good drainage Use light bases having a drain hole to prevent water accumulation 2 Orient the cable entrance hubs of the base in the proper directions 3 Lev...

Page 17: ...om the L 830 transformer to the L 867 base plate fitting 5 Bolt the base plate 1 with the base plate gasket to the L 867 base using six 3 8 16 stainless steel bolts Apply a drop of Loctite Grade AV to each bolt thread and use a torque wrench to torque bolts to 100 inch pounds 11 3 Nt m 6 Connect the male L 823 plug 3 from the light fixture to the female transformer plug on the secondary lead of th...

Page 18: ...o verify that the lens is oriented correctly the arrows on top of the lens must point to the runway side Arrows should point toward the runway when the fixture is installed parallel with the runway or when the fixtures are installed perpendicular to the runway to mark a displaced threshold When fixtures are located at the end of the runway the arrows should point to the imaginary extension of the ...

Page 19: ...h the cable connector support 7 to the stake hub 2 using 1 4 20 x 3 4 in hex head screw 8 and 1 4 in split lockwasher 9 NOTE The small hole at the lower end of the stake is provided for counterpoise wire connection Figure 4 Stake Mounting Lockwasher Lockwasher 1 L 823 Male Plug 2 Stake Hub 3 4 Hex Head Screw 5 Metal Stake 6 Transformer Secondary Female Plug 7 Cable Connector Support 8 9 Hex Head S...

Page 20: ...e into the secondary receptacle of the transformer and install the light fixture on the stake Refer to Assembly Instructions in this section for light fixture assembly procedures 5 See Figure 3 Remove the outer globe 1 if installed Place a level such as a circle bubble level on top of the head assembly and level the light fixture by adjusting the four Phillips head screws 7 in the lower casting 11...

Page 21: ...ing off power clean lamp socket Maintenance Procedures on page 16 Check for dirty frangible coupling weep holes stake mounted fixtures only Clean frangible coupling weep holes Check for dirt on fixture drain holes Clean drain holes Semiannually Check for improper ground elevation Grade so frangible point is level with ground elevation Check for improper light elevation Maintain the same elevation ...

Page 22: ...socket S1 4 Wearing clean lint free gloves insert the new 2 pin lamp into the lamp socket 5 Reinstall the inner lens segments and outer lens by reversing the removal procedure 6 Reinstall the outer lens 7 Clamp the latch on the outer lens WARNING De energize the circuit and lock out the circuit or regulator so that the circuit cannot be energized by remote means before attempting to service the fi...

Page 23: ...et Power supply failure Replace the power supply Fixture wires pinched Replace repair the wire Defective isolation transformer Replace the transformer Lamp not turning on at normal level Isolation transformer secondary current incorrect or wrong frequency type Check for the proper transformer size and replace with the correct transformer Wrong fixture installed Replace the fixture Improper color i...

Page 24: ...L 861SE Clamp Band ERTE 96A0193 Rev i Troubleshooting ADB bvba All Rights Reserved 18 ...

Page 25: ...rtified Description Part No Column 1 7 25 18 42 cm for 14 OAH 62A0007 7 Column 1 17 25 43 82 cm for 24 OAH 62A0007 17 Column 1 23 25 59 06 cm for 30 OAH 62A0007 23 Frangible coupling 1 5 inch 12 TPI 62B0073 Clamp band assembly 44A2060 Frangible coupling 1 5 inch 12 TPI with slot 62B0461 Gasket 63A0640 Head assembly w clamp band gasket socket mounting plate and 24 in cord set 44A2080 1 Head assembl...

Page 26: ...1 H2 A1 M2 M3 OUTER LENS NOT SHOWN FOR CLARITY OAH A A FOR 2 COUPLING SEE DETAIL B 48A0069 LAMP 115 120W QUARTZ EVV LENS L861SE L861QSE HEAD ASSY STEEL COLUMN COUPLING S1 44A2089 LAMP SOCKET ASSEMBLY Clamp Band C1 INNER LENS CLIP 60C2041 DETAIL B FOR 2 COUPLING ONLY H1R H1L M1 H3 M3 INNER LENS ASSEMBLY COUPLING INNER SPRING CLIP INNER LENS 61A0146 INNER LENS BRKT INNER LENS ...

Page 27: ...nner Lens Green 1 63B0415 2 H1R Inner Lens Yellow 1 44A2090 XAXX 63B0415 3 H1L Inner Lens Red 1 63B0415 5 H1R Inner Lens Blue 1 44A2090 XBXX 63B0415 5 H1L Inner Lens Blue 1 63B0415 5 H1R Inner Lens Blue 1 ASSEMBLY NUMBER PART NUMBER ITEM NO PART NAME DESCRIPTION QTY 44A2090 XX1X 44A2090 XX5X 44A2080 1 A1 Head Assy For 14 OAH 1 62A0007 8 M2 6 5 Column For 14 OAH 1 44A2090 XX2X 44A2090 XX6X 44A2080 ...

Page 28: ...E 96A0193 Rev i Order Codes ADB bvba All Rights Reserved 22 Table 12 Stake Mounting and Hardware Item Description Part Number Quantity Note NS Stake assembly 44B0348 1 NS Stake hardware only 44A2158 1 NS Stake only 62B0284 1 ...

Page 29: ...BA Niederlassung Deutschland Von der Tann Str 31 90439 Nürnberg Deutschland Tel 49 0 911 2105 61 60 Fax 49 0 911 2105 61 61 Email info ADB GER adb air com ADB Succursale France Paris Nord 2 22 Avenue des Nations BP 55428 Villepinte F 95944 Roissy Charles de Gaulle France Tel 33 1 49 89 66 30 Fax 33 1 49 89 17 81 ADB Asia Pacific Regional HQ Unit A 10 01 Level 10 Empire Tower Jalan SS16 1 47500 Sub...

Page 30: ... 1930 Zaventem Belgium Tel 32 2 722 17 11 Fax 32 2 722 17 64 Email info adb air com ADB Airfield Technologies Ltd China Room 901 9F Fang Heng Intl Plaza Building C No 6 Futong East Road Chaoyang District Beijing 100102 P R China Tel 86 10 8476 0106 Fax 86 10 8476 0090 ADB Airfield Solutions LLC 977 Gahanna Parkway Columbus OH 43230 USA Tel 1 614 861 1304 Fax 1 614 864 2069 Web www adb air com Emai...

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