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4.3.11 Repair a faulty light (monitoring option)

Parts: See §

•

Optical kit

Replace

1. Remove the complete optical head. See §

Part replacement - complete optical head

2. Replace both optical kits. See §

Part replacement - optical kit

.

3. Replace the fuse resistor. See §

Part replacement - fuse resistor (monitoring option)

4. Connect the LED MCPCBs.

AM.03.120e, Rev. 3.4, 2019/03/29

33

Copyright

©

ADB Safegate, All Rights Reserved

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Summary of Contents for EREL

Page 1: ...EREL ERES User Manual AM 03 120e Rev 3 4 2019 03 29 ...

Page 2: ......

Page 3: ...are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made ADB SAFEGATE L858 Airfield Guidance Signs are warranted against mechanical and physical defects in design or manufacture for a period of 2 years from date of installation per FAA AC 150 5345 44 applicable edition Note See your sales order contract for a complete warranty description All Products Gu...

Page 4: ...enuine ADB SAFEGATE replacement parts or accessories Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards if not in contradiction with the general rules Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment Allowing unskilled personnel to perform any task on ...

Page 5: ...mination of the alignment 15 3 3 8 Finish 16 3 4 Remove 16 4 0 Maintenance 17 4 1 Maintenance Safety 17 4 2 Preventive maintenance schedule 17 4 3 Part replacement 18 4 3 1 Part replacement general procedure 18 4 3 2 Part replacement complete optical head 19 4 3 3 Part replacement optical cover 21 4 3 4 Part replacement optical kit 23 4 3 5 Part replacement arctic kit arctic kit option 25 4 3 6 Pa...

Page 6: ...6 2 Components 39 6 3 Screws and torques 41 6 4 Options and accessories 42 EREL ERES TABLE OF CONTENTS vi Copyright ADB Safegate All Rights Reserved ...

Page 7: ...observe this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death WARNING Wear personal protective equipment Failure to observe may result in serious injury WARNING Do not touch Failure to observe this warning may result in personal injury death or equipment damage CAUTION Failure to observe a caution may result in equipment damage Qua...

Page 8: ...safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow this instruction can result in serious injury or equipment damage Additional Reference Materials Important Information IEC International St...

Page 9: ...it is operating Arc flash may result Disconnect and lock out electrical power Always use safety devices when working on this equipment Follow the recommended maintenance procedures in the product manuals Do not service or adjust any equipment unless another person trained in first aid and CPR is present Connect all disconnected equipment ground cables and wires after servicing equipment Ground all...

Page 10: ...EREL ERES Safety 4 Copyright ADB Safegate All Rights Reserved ...

Page 11: ...Organization LED Light Emitting Diode Mounting support A piece of equipment permanently installed on the ground on which the fixture is installed with a frangible coupling device OAH All Over Height PCB Printed Circuit Board Toe in The toe in angle is the angle the beam of light makes with the longitudinal axis of the runway or taxiway TPI Turns Per Inch UNC Unified Thread Standard 2 2 LED Elevate...

Page 12: ... A to 6 6 A Installation on same mounting device as most elevated halogen lights for a straighforward replacement Substantial investment reduction for new installations resulting from a lower installed load Very low working temperature ensuring longer component life Rugged lightning protection that complies with ANSI IEEE C62 41 1991 Location Category C2 given in FAA Eng Brief 67 Category C2 is de...

Page 13: ...centerline For example toe in option 3 means that both the left and right side are toed in the direction of the centerline If the equipment A has a toe in D the toe in is in compliance with the relevant ICAO or FAA requirements The indication left side L or right side R always refers from the equipment to the centerline C of the runway B Photometric Curves Figure 1 Photometry Runway Edge 60 meters...

Page 14: ... 6A 6 6A is marked with a maximum wattage running at 6 6A According to the Lenz Law of Induction the dimensioning property of a transformer is the total voltage and not the wattage of the secondary side of the transformer in a 50 60Hz series circuit system The consequence in a 2A system is the wattage marked on a 6 6A 6 6A isolation transformer must generally be multiplied by 3 3 6 6 2 to find the...

Page 15: ...o rows of unidirectional fixtures for each of the applications separately Alternatively it can be supplied with a bidirectional fixtures with both applications In the former case the Threshold Green fixtures are not equipped with toe in and shall be installed upon appropriate rotation of the fixture on the stem with respect to the mounting plate In the latter case only the centerline fixture has n...

Page 16: ...the light Warning Ask your local representative for the compatibility of the ILCMS system and the light 2 9 Arctic kit option The arctic kit option is available in compliance with FAA Engineering Brief EB67 If the fixture has the arctic kit option a thermostatically controlled heater prevents ice and snow buildup This prevents a decrease of light output This heater melts ice similar to traditional...

Page 17: ...ndoor storage Storage temperature 55 C to 50 C 67 F to 131 F Humidity 100 condensing For long storage periods longer than one year we recommend to energize the LED lights once a year at nominal intensity 6 6Amps for 20 minutes 3 3 Installation Warning Only install the fixture on mounting supports That ADB SAFEGATE has approved That are installed according to the Instruction Manual of the mounting ...

Page 18: ...t of voltage surges Note See the Instruction Manual of the mounting support for instructions on how to earth the mounting support Parts Complete fixture Tools Open spanners Alignment tool 3 3 1 Intended Use CAUTION Use this equipment as intended by the manufacturer This equipment is designed to perform a specific function do not use this equipment for other purposes Using this equipment in ways ot...

Page 19: ...muth by looking at a reference mark through the alignment tool Depending on the position of the fixture the reference mark may be another light in the same row or a stick installed for this purpose Usually for runway edge lights another light of the same row is used For threshold runway end lights a stick can be installed in the prolongation of the line of the threshold runway end lights 3 3 5 Ins...

Page 20: ...B Align the fixture 1 From the top down look into the mirror A and turn the fixture until it aligns with the other fixtures B 2 Hold the fixture in this position 3 Examine again if the fixture is level Note Do not tighten the screws on the stem until the adjustment is finished Finish 1 Tighten the alignment screws A gradually See Screws and torques torque EREL ERES Install or replace the fixture 1...

Page 21: ...ignment tool See Install the alignment tool on the fixture 2 Look from the top down into the mirror A 3 Examine the spirit levels B and C 4 If the alignment is not correct or if the fixture is not level align or level the fixture See Levelling and alignment AM 03 120e Rev 3 4 2019 03 29 15 Copyright ADB Safegate All Rights Reserved ...

Page 22: ...ens 2 Examine the toe in 3 4 Remove Tools Open spanner 50 mm 1 Loosen the nuts A and the screws B 2 Loosen the frangible coupling C Note Do not turn the body support 3 Disconnect the plug D 4 If the fixture has is a separate earth ground wire disconnect it EREL ERES Install or replace the fixture 16 Copyright ADB Safegate All Rights Reserved ...

Page 23: ...se instructions can result in death or equipment damage 4 2 Preventive maintenance schedule Frequency Check Action Daily For low light output according to ICAO annex 14 If the optical cover is dirty clean the optical cover If the optical cover is not dirty replace the complete optical head See chapter 5 and replace the faulty component in the workshop See Troubleshooting guide Weekly For contamina...

Page 24: ...ove the snow near the fixture if practical Follow the recommended snow removal techniques described in FAA AC 150 5200 23 to avoid or at least to reduce damage to the fixture 4 3 Part replacement CAUTION Except for the optical head all replacements must be done in the workshop To remove the complete fixture see 4 4 4 3 1 Part replacement general procedure 1 Replace the part Complete optical head S...

Page 25: ...e optical head constituted of the following components See Assemble the complete optical head Body Optical kit LED MCPCB screws Optical cover Cover fixation clip Optical cover gasket Cooling block Cooling block gasket Flat washers Body gasket Remove 1 Remove the safety pins A I 2 Open the body support clip B II to IV 3 Carefully remove the complete optical head C 4 Disconnect the cable leads and t...

Page 26: ...nect it to the connector C PE Install Step 2 1 Put the complete optical head A on the support B 2 Make sure that the rims C fit into the gaps D 3 Make sure that the arrow E points to the center of the runway 4 Close the clamps F of the body support clip I to III Make sure that the rim G of the optical head is completely inside the rims of the body support clip Warning The body support clip must ti...

Page 27: ... optical kit screws and washers 7 Dispose of the optical cover gasket Install Step 1 1 Make sure that all the parts are clean Pay extra attention to the parts where the optical cover gasket must fit 2 Install the new optical cover gasket A onto the new optical cover B CAUTION Make sure that the bulges of the optical cover gasket fit smoothly into the grooves of the cooling block and the grooves of...

Page 28: ...ptical cover A pressed against the head assembly B Install Step 3 1 Install the spacer A and the clip B CAUTION If the fixture or the new clip has been supplied with a spacer and always for fixtures with glass covers do not forget to re install the spacer between the cover and the clip 2 Make sure that the smaller side of the spacer is on top EREL ERES Maintenance 22 Copyright ADB Safegate All Rig...

Page 29: ...rom FAA L 862E green from or into another function also change the cooling block Note The LED MCPCB and the optical block are supplied as a kit complete with all components for replacement i e screws Tools Screwdriver Torx T20 Prepare 1 Do not mix optical blocks and LED MCPCBs from different deliveries The optical blocks can change due to the future evolution of the available LEDs Remove Step 1 1 ...

Page 30: ...s 3 Remove the optical block C 4 Dispose of the optical block 5 Remove the protection rings D if present 6 Dispose of the protection rings Remove Step 3 1 Disconnect the connector A 2 Remove the LED MCPCB B 3 Dispose of the LED MCPCB Install Step 1 1 Read the instructions supplied with the parts for the correct installation of the new parts on the cooling block EREL ERES Maintenance 24 Copyright A...

Page 31: ...ector for the connection of the arctic kit This connector has 4 poles Connect the cable with the connector with 5 poles to the LED MCPCB Install Step 2 1 Install the new protection rings A only if protection rings are delivered with the new optical kit 2 Install the new optical block B 3 Make sure that the feet of the optical block fit in the cutouts of the LED MCPCB 4 Install the new washers C an...

Page 32: ... will discharge 4 Remove the optical cover See Part replacement optical cover Remove Step 2 1 Disconnect the connector A 2 Remove the arctic kit screws B 3 Remove the PCB of the arctic kit C 4 Remove the spacers D 5 Dispose of these parts a arctic kit screws b PCB of the arctic kit c spacers Install 1 Apply adhesive on the first three threads of the threaded holes of the cooling block Use adhesive...

Page 33: ...rts See Exploded view Body Optical cover gasket LED MCPCB screws Body gasket Cooling block gasket Tools Screwdriver Torx T25 Remove 1 Remove the complete optical head See Part replacement complete optical head 2 Put the complete optical head on a clean surface 3 Make sure that the complete optical head is earthed Connect the earth to the connector A PE The PCBs will discharge 4 Remove the optical ...

Page 34: ...e Step 1 1 Remove the complete optical head See Part replacement complete optical head 2 Put the complete optical head on a clean surface 3 Make sure that the complete optical head is earthed Connect the earth to the connector A PE The PCBs will discharge 4 Remove the optical cover See Part replacement optical cover 5 Remove the optical kit See Part replacement optical kit Remove Step 2 1 Remove t...

Page 35: ...e are parallel to each other Install Step 2 1 Install the optical kit See Part replacement optical kit 2 Install the optical cover See Part replacement optical cover 3 Install the complete optical head See Part replacement complete optical head 4 3 8 Part replacement body support assembly Parts See Exploded view Body support assembly Body gasket Tools Spanner size 13 Remove 1 Remove the complete o...

Page 36: ...ssembly A 3 Install but do not tighten the alignment screws B 4 Install the complete optical head See Part replacement complete optical head 4 3 9 Part replacement cable lead Earthing wire and cable bushing Parts See Exploded view Body gasket Cable lead Earthing cable Cable strain relief bushing Tools Pliers Screwdriver Torx T20 EREL ERES Maintenance 30 Copyright ADB Safegate All Rights Reserved ...

Page 37: ...the cable strain relief bushing A 2 Pull the cable lead C and the Earthing wire B out of the fixture 3 Dispose of the damaged parts Install 1 Pull the cable lead A and the Earthing cable B through the hole C of the body support 2 Put the cable lead and the Earthing cable in the cable strain relief bushing D I 3 Install the Earthing cable on the screw for the Earthing cable E 4 Install the screw fo...

Page 38: ...ling Column Tools Open spanner size 11 Alignment tool Remove the frangible coupling 1 Loosen the nut A 2 Loosen the screw B 3 Loosen the alignment screws C 4 Remove the frangible coupling D 5 Remove the column E Install 1 Install the new frangible coupling 2 Install the column 3 Tighten the screw A and the nut B See Screws and torques torque 4 Install but do not tighten the alignment screws C and ...

Page 39: ...omplete optical head See Part replacement complete optical head 2 Replace both optical kits See Part replacement optical kit 3 Replace the fuse resistor See Part replacement fuse resistor monitoring option 4 Connect the LED MCPCBs AM 03 120e Rev 3 4 2019 03 29 33 Copyright ADB Safegate All Rights Reserved ...

Page 40: ...view Fuse resistor kit Tools Pliers Disassemble 1 Remove the complete optical head See Part replacement complete optical head 2 Pull the legs of the fuse resistor A and remove it from the sockets 3 Dispose of the old fuse resistor Assemble 1 Insert the legs of the new fuse resistor in the sockets 2 Reinstall the complete optical head See Part replacement complete optical head 4 3 13 Assemble the c...

Page 41: ... transformer powered from a FAA or IEC constant current regulator 1 Connect the fixture directly to the transformer Do not use a remote communication unit between the fixture and the transformer 2 Set the step of the constant current generator to 6 6 A 3 Check if the light works properly for 10 s 4 Turn OFF the constant current generator 5 If the fixture did not work or has switched off before the...

Page 42: ...EREL ERES Maintenance 36 Copyright ADB Safegate All Rights Reserved ...

Page 43: ...uipment if standing water is present Use this equipment only in the environments for which it is rated Do not operate this equipment in humid flammable or explosive environments unless it has been rated for safe operation in these environments Never touch exposed electrical connections on equipment while the power is ON Failure to follow these instructions can result in equipment damage 5 2 Troubl...

Page 44: ...The optical cover is dirty Clean the optical cover The optical cover is defective Replace the optical cover See Part replacement optical cover The LED MCPCB has a malfunction Replace the optical kit See Part replacement optical kit EREL ERES Troubleshooting 38 Copyright ADB Safegate All Rights Reserved ...

Page 45: ...ticlenumber 1 Body no arctic kit Without monitoring option 4072 60 780 With monitoring option 4072 60 790 Body with arctic kit Without monitoring option 4072 60 800 With monitoring option 4072 60 810 AM 03 120e Rev 3 4 2019 03 29 39 Copyright ADB Safegate All Rights Reserved ...

Page 46: ... 1458 03 778 11 Earthing cable for 350 mm OAH light 2 11 TPI only 6100 40 000 for 14 OAH light not for 2 11 TPI 6100 40 010 for 20 OAH light not for 2 11 TPI 6100 40 020 for 24 OAH light not for 2 11 TPI 6100 40 030 for 30 OAH light not for 2 11 TPI 6100 40 050 12 Cable strain relief bushing 7092 70 210 13 Frangible coupling 2 11 TPI thread up to 24 OAH 4072 65 576 2 11 5 TPI thread up to 24 OAH 4...

Page 47: ...91 ICAO runway end and FAA L 862E Red 1406 00 640 4072 28 162 4072 28 192 ICAO threshold Green 1406 00 650 4072 28 160 4072 28 190 MOS139 threshold Green 1406 00 690 4072 28 160 4072 28 190 Notes 1 Except for ICAO and MOS139 threshold all fixtures are equipped with a colored optical cover for daytime recognition ICAO and MOS139 threshold fixtures are equipped with a transparent optical cover Use t...

Page 48: ...rticle number A Alignment tool 1408 35 130 B Snow rod note the light must be equipped with the optional bracket see Fixture code schema 4072 28 670 C Loctite 243 7870 05 160 D Permabond A130 7870 00 800 EREL ERES Technical data 42 Copyright ADB Safegate All Rights Reserved ...

Page 49: ...AM 03 120e Rev 3 4 2019 03 29 43 Copyright ADB Safegate All Rights Reserved ...

Page 50: ......

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