ACV The Challenger User'S Information Manual Download Page 22 | Manualshive

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Replacement Parts

1

CHALLENGER Burner Components

Item Part Number

CC85s

Part Number

CC105s

Part Number

CC125s & CC150s

Description

1

CCRKIT33

Burner Assembly

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Summary of Contents for The Challenger

Page 1: ...to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you...

Page 2: ...ation Page 3 Potential Contaminating Products Areas likely to find these Products SECTION II Maintenance Schedule Page 4 Service Technician Owner Maintenance SECTION III Maintenance Procedures Page 5...

Page 3: ...tructions on installa tion operation or maintenance which are important to equipment but not related to personal injury hazards Indicates recommendations made by ACV Triangle Tube for the installers w...

Page 4: ...echnician WARNING WARNING WARNING TECHNICIAN When calling or writing about the CHALLENGER please have the appliance model and serial number available STOP READ BEFORE SERVICING Failure to adhere to th...

Page 5: ...ial property damage Do not use any product not specifically designed for hydronic heating systems Serious damage to the appliance piping system personnel and or proper ty may result Continual fresh ma...

Page 6: ...urrounding area Please read the following information If contami nating chemicals will be present near the location of the combustion air inlet the installer should pipe the combustion air inlet to an...

Page 7: ...orm Additional items if combustion or performance is poor Clean heat exchanger and flue ways Remove burner assembly and clean burner head using compressed air only Once the maintenance items are compl...

Page 8: ...materials Do not store combustible materials gasoline or other flammable vapors or liquids near the appliance Remove immediately if found 2 Air contaminates Products containing chlorine or fluorine if...

Page 9: ...e the appliance is operating check the dis charge end of the condensate drain tubing Ensure no flue gas is leaking from the condensate drain tubing by holding your fingers near the opening 3 If you no...

Page 10: ...onnected to the relief valve outlet and directed to a safe place of dis posal This discharge line must be installed by a qualified service technician or heating plumbing installer in accordance with t...

Page 11: ...Turn Off Gas to Appliance below and call your service technician or gas supplier 11 Replace the front jacket panel Make sure the panel is seat ed firmly in place and all mounting screws are tightened...

Page 12: ...pplicable G Service button H Reset store button Read Out Operation Appliance ON OFF 1 The appliance operation is started using the ON OFF button 2 When appliance is in operation the green LED above th...

Page 13: ...ature or pressure readings When temperature is displayed it will be followed by F or C in the main display and the appropriate LED will be lit When pressure is displayed it will be followed by a P in...

Page 14: ...rmittent pump on for heat and post purge 1 Pump continously active except during DHW call or if outside temperature is above parameter 7 with the outdoor sensor installed Warm Weather Shut Down 1 Heat...

Page 15: ...The error code is located on the main display The error must be corrected before the control will reset The appliance freeze protection feature is disabled during a Hard Lockout however the CH circula...

Page 16: ...ed Remove air from gas pipe Gas supply pressure too low or failing Gas valve or ignition unit not powered Incorrect ignition gap Check adjustment of gas valve Poor flame signal Condensate drain blocke...

Page 17: ...ER Internal Components Replacement parts must be purchased through a local ACV Triangle Tube distribu tor When ordering part please provide the model number and description and or part number of repla...

Page 18: ...ber CC85s Part Number CC105s Part Number CC125s CC150s Description 1 CCRKIT04 Wall Bracket Assembly Not Shown 2 CCRKIT05 Pipe Connectors Brackets Assembly Not Shown 2A CCFTG01 Connector Pipe CH Not Sh...

Page 19: ...50s Description 1 CCRKIT09 80 125 Concentric Vent Air Adapter Assembly optional shown CCRKIT35 3 Vent Air Adaptor Assembly stan dard not shown 2 CCRKIT10 CCRKIT11 CCRKIT12 Vent Assembly 3 CCRKIT13 Con...

Page 20: ...umber CC125s CC150s Description 1 CCRKIT15 Igniter Assembly 2 CCCLB01 Ignition Cable 3 CCRKIT16 Sight Glass Assembly 4 CCRKIT17 CH Sensor Assembly 1 Kit 7 CCRKIT19 LWCO CH Pressure Sensor Assembly 8 C...

Page 21: ...CC125s CC150s Description 1 CCRKIT28 Ignition Transformer Assembly 2 CCRKIT29 Gas Valve Assembly 3 CCRKIT30 CCRKIT31 Gas Pipe Assembly 4 CCRKIT32 Blower Assembly 5 CCRKIT45 N A Venturi 406 N A CCRKIT4...

Page 22: ...19 Replacement Parts 1 CHALLENGER Burner Components Item Part Number CC85s Part Number CC105s Part Number CC125s CC150s Description 1 CCRKIT33 Burner Assembly...

Page 23: ...er CC85s Part Number CC105s Part Number CC125s Part Number CC150s Description 1 CCCON01 CCCON02 Control Display 2 CCCS01 Housing Plastic Control 3 CCRKIT34 Flip Panel 4 CCFUSE01 Fuse 1 Kit 5 CCRKIT43...

Page 24: ...sure maximum heat exchange Compact and light weight Available in 8 sizes that can accommodate any size pool or spa Exclusive tank in tank design Stainless steel construction Available in 7 sizes Limit...

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