Actuall DoorLIFT DL-6 Owner'S Manual Download Page 2

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DoorLIFT DL

Remote door system

Index

Unit information

Safety guidelines

Service book

Control devices

4.1

How does the remote control work

4.2

Programming remote control

Inspection and maintenance shutter door

Inspection and maintenance DoorLIFT

Removal motor unit

How to lock the gears

How to adjust the sensor

Emergency release

Basic trouble shooting

Changing DL

8001252 Tooth wheel (24)

Technical specifications

DoorLIFT serial no.

Dealer

Installation date

Door type

Door size

Door serial number

1. Unit information

Owner

’

s manual

Summary of Contents for DoorLIFT DL-6

Page 1: ...Owner s Manual KEEP THIS OWNER S MANUAL IN VEHICLE Need help For assistance with this product please visit www actuall eu or contact your dealer Version 01 2020 ...

Page 2: ...ction and maintenance shutter door 10 6 Inspection and maintenance DoorLIFT 12 7 Removal motor unit 14 8 How to lock the gears 16 9 How to adjust the sensor 17 10 Emergency release 18 11 Basic trouble shooting 19 12 Changing DL 8001252 Tooth wheel 24 20 13 Technical specifications 22 DoorLIFT serial no Dealer Installation date Door type Door size Door serial number 1 Unit information Owner s manua...

Page 3: ...on opening and closing If the DoorLIFT runs unevenly investigate the cause and repair it if possible 4 Replace damaged parts as quickly as possible 5 Recurring stoppages or problems must be sorted out as quickly as possible by people with the appropriate training Do not attempt to resolve problems yourself if you do not have the proper training Electronic equipment requires specialised knowledge 6...

Page 4: ...4 3 Service Book Type of service Date By Notes DoorLIFT DL 6 Remote door system Owner s manual Type of service Date By Notes Type of service Date By Notes ...

Page 5: ...5 DoorLIFT DL 6 Remote door system Owner s manual Type of service Date By Notes Type of service Date By Notes Type of service Date By Notes ...

Page 6: ...6 Type of service Date By Notes DoorLIFT DL 6 Remote door system Owner s manual Type of service Date By Notes Type of service Date By Notes ...

Page 7: ...7 DoorLIFT DL 6 Remote door system Owner s manual Type of service Date By Notes Type of service Date By Notes Type of service Date By Notes Make a copy of this page first this is the last blank sheet ...

Page 8: ...omatic 5 Block function Automatic close door block all input Optional functions Connect auxiliary devices to the DoorLIFT control box through the 8 lead harness using the wire chart below Wire Item 1 Up down input 2 Up input 3 Down input 4 Signal block ignition lockout 5 12V output max 250 mA 6 Door ajar output ground 7 Cargo light output ground Yellow green Ground max 250 mA The 8 pin female conn...

Page 9: ...de learning mode 2 Within 5 seconds after entering the code learning mode press any button on the trans mitter The UNLOCK OUTPUT will trigger to tell you the transmitter has been recognized and is compatible with the system A maximum of 12 transmitters can be coded per system 3 During code learning if there is no action after 5 seconds the system will exit learning mode The UNLOCK OUTPUT will be t...

Page 10: ...enance and adjustment 3 Check if all the shutter doors components are firmly in place 1 Lubricate the roller bearings and shafts hinge pins and cable drum bearings as per the illustration below DO NOT USE GREASE OF ANY KIND Grease sits on the surfaces and attracts dust dirt and salt DoorLIFT DL 6 Remote door system Owner s manual ...

Page 11: ... tension on the balancer Additional info Time and the elements affect the tension on the spring that lifts the door Over time the spring wire will corrode and loose effective wire diameter The springs themselves also get tired and loose their tensile strength An average balancer on a door will last approximately 15 000 to 25 000 cycles Adjusting and maintaining the proper door balance CAUTION work...

Page 12: ...d on 40 cycles per day 5 days a week At high er frequency you may need to do the inspection more often Maintenance schedule is based on a well maintained well balanced and manual operable shutter door When repairing the DoorLIFT you should always disconnect the system from the power supply DO NOT GREASE OR LUBRICATE THE DoorLIFT Clean using a damp cloth Use only genuine DoorLIFT replacement parts ...

Page 13: ...all electrical connections for tightness and corrosion X Disconnect the motor unit and take it out of the track for inspection X Do a visual inspection of the motor unit gears and guide wheels X Check the cable of the emergency unlocking mechanism and replace if damaged X Replace the four guiding blocks part number DL 8001254 X Replace the battery of the remote control FOB if needed X Place servic...

Page 14: ...n the motor unit Move the lever towards the shutter door Your are now able to open and close the door by hand 2 Remove the clevis pin on the turn buckle This will disconnect the motor unit from the door 3 Remove the cable from the lever DoorLIFT DL 6 Remote door system Owner s manual ...

Page 15: ...om the track 6 Cut the zip tie retaining the yellow cable to the slider cover Unscrew the slider cover bolts and remove it Unplug the yellow cable harness from the motor connector within the box 7 Slide the motor unit out of the track DoorLIFT DL 6 Remote door system Owner s manual ...

Page 16: ...e tip in the lever located in the motor unit Move the lever towards the Battery icon until you hear a firm click meaning the gears are meshed with the linear track gears 8 How to lock the gears DoorLIFT DL 6 Remote door system Owner s manual ...

Page 17: ...size and turnbuckle length Note to gain acces to the Close switch the track trim can be slid on the track to gain access 1 Disengage motor Close the door fully by hand 2 Set the sensor A sideways to match the cable slider B Both screw heads should be in line see picture The cable slider holds a magnet DoorLIFT DL 6 Remote door system Owner s manual ...

Page 18: ...T key into the lock cylinder located in the center of the second shutter door panel on the outside of the door 2 Turn the key 90 degrees clockwise and pull the lock and connecting cable from the lock cylinder Pull the lock assembly firmly and the Door LIFT will be released from the drive system 3 Reinsert the cable and lock cylinder back into the lock housing on the door The shutter door can now b...

Page 19: ...n the connector on the spiral cable Also check the motor unit for any damage on wiring or gears D The control box has received a signal from the control device If you are using a remote control and LED 1 is not starting to flash try to reprogram the remote control to the control box first If after that or when you use push buttons the LED 1 is still not flash ing the control box is not working E T...

Page 20: ...stem Owner s manual Take off the circlip Take off the tooth wheel Place the new tooth wheel Return the circlip 1 2 3 4 For all other repairs please contact your dealer for support Do not try to repair the DoorLIFT by yourself this requires specific knowledge and training ...

Page 21: ...21 DoorLIFT DL 6 Remote door system Owner s manual ...

Page 22: ...s Voltage 32V 10 Current 5 Amps Nominal Duty cycle 20 2 min on 8 min off Life cycle 200 000 cycle Maintenance At least once a year Emergency unlocking Yes Bottom safety guard Yes Control options Switches Remote Contol Sound level 50 db Enviromental temperature 20 C to 70 C Permitted air humidity 80 Recognition CE FCC 12 and 24V will be convertered to 32V Current peaks of 30A are possible DoorLIFT ...

Page 23: ...t 134 E Total height system 61 5 Minimun distance between the roof and the door is 45mm The DoorLIFT DL 6 system is fastened to the roof of the cargo area and is centered with respect to the centerline of the door The aluminium profile weighs approximately 21Kg and the motor unit 7Kg DoorLIFT DL 6 Remote door system Owner s manual ...

Page 24: ...Actuall Innomotive International BV www actuall eu ...

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