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ActSafe PMX User Manual Download Page 54

Only use original spare parts

and materials recommended and

supplied by ActSafe Systems.

G

Go through `Checklist before use’ (F.07) during every maintenance.

i

RECOMMENDATION

Basic Inspection Guidance for users and third party inspection:

To be used safely, each Ascender should meet following

requirements at all times:

» No obvious damage or excessive wear on Ascender and its

components, as described in F.08 Checklist.

» Basic function test of Ascender including Engine start,

ascending, descending, Engine stop.

» 1,25 x SWL dynamic load test; descending full speed and then

stop with max 10 cm (3,9”) slippage.

» 1,5 x SWL static load test; no slippage allowed.

AS198 Actsafe PMX Manual Eng 2 20190319.indd 54

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Summary of Contents for PMX

Page 1: ... safety system description B Rope C General safety guidelines and lifting systems D Starting operating the Engine E How to use the Ascender F Service maintenance G Warranty terms H Technical data I PMX Rev 2 2019 ENG MASTER ...

Page 2: ......

Page 3: ...AS198 Actsafe PMX Manual Eng 2 20190319 indd 3 19 03 2019 19 09 ...

Page 4: ...er It also gives details of maintenance procedures Never use the equipment unless you have read and understood this manual and completed ActSafe approved training in the use of the Power Ascender System ActSafe Systems AB our partners and subsidiaries disclaim any liability for damages injuries or death resulting from the use of the equipment which is not in compliance with this manual This manual...

Page 5: ...ng the ActSafe PMX Ascender from ActSafe Systems This Ascender has been designed as an ultra portable and versatile lifting tool for lifting people or equipment in a safe and effective way It revolutionises working in a vertical environment AS198 Actsafe PMX Manual Eng 2 20190319 indd 5 19 03 2019 19 09 ...

Page 6: ...rs Our Power Ascenders have been successfully used for installing fireworks at the top of the Eiffel Tower hostage rescue from pirates at sea and providing essential logistical support in offshore wind turbines ActSafe products are redefining the possibilities for work in vertical environments We are completely committed to our customers and do our utmost to deliver top quality products and servic...

Page 7: ...ted throughout this manual using the signals danger caution note and recommendation DANGER CAUTION Note Not following instructions or training methods may result in SERIOUS BODILY INJURY or DEATH Not following instructions or training methods may result in BODILY INJURY or DAMAGE TO PROPERTY Important information on the use of the equipment used with the Ascender RECOMMENDATION Instructions and ti...

Page 8: ... end of the work positioning rope system Primary rope Work rope system used with Ascender Rope must be 11 mm and approved according to EN1891 A or an ActSafe Equipment Lifting Rope depending on the application User operator Operator of the Ascender Secondary rope See Backup sytem SWL Safe Working Load The maximum load as certified by a competent person that an item of lifting equipment may raise l...

Page 9: ...PRODUCT SAFETY SYSTEM DESCRIPTION B Product safety B 01 Usage exclusions B 02 System description B 03 Rope mechanism B 04 AS198 Actsafe PMX Manual Eng 2 20190319 indd 9 19 03 2019 19 09 ...

Page 10: ... approved training partner or ActSafe distributor The ActSafe Ascender must be checked before every use by a Competent Person and must undergo a minimum of one inspection per year by ActSafe Systems AB or an ActSafe authorised person More frequent inspections may be required by your national regulations B AS198 Actsafe PMX Manual Eng 2 20190319 indd 10 19 03 2019 19 09 ...

Page 11: ...ou are tired ill using prescription medication that prevents you from using machinery or under the influence of alcohol and or drugs Without having performed a pre use check If subjected to misuse in any way so that parts or components could have been damaged The Ascender system should not be exposed to high impact forces caused by people or loads falling into the system If the operator is unsure ...

Page 12: ...le Not for loads Descent Lever Rope Grab Cover Ascender Positioning Point see D 04 Rope Cover Lock Friction Brake CAUTION DO NOT use the carrying handle or the engine protection frame as rigging points this part is only designed to lift the weight of the PMX Ascender Engine Cover Karabiner AS198 Actsafe PMX Manual Eng 2 20190319 indd 12 19 03 2019 19 09 ...

Page 13: ...cender is approved under the Machinery Directive 2006 42 EC for lifting both people and equipment with a Working Load WLL SWL of 250 kg 551 lb Priming Bulb hidden Choke Lever Starter Grip Fuel Cap Fuel Tank Air Filter Cover Air Filter Muffler Inside cover Machine Rating Label AS198 Actsafe PMX Manual Eng 2 20190319 indd 13 19 03 2019 19 09 ...

Page 14: ...B 04 ROPE MECHANISM Rope Grab Rope Guide Rope Wedge Friction Brake Rope Cover AS198 Actsafe PMX Manual Eng 2 20190319 indd 14 19 03 2019 19 09 ...

Page 15: ...ROPE C Rope type and preparation C 01 AS198 Actsafe PMX Manual Eng 2 20190319 indd 15 19 03 2019 19 09 ...

Page 16: ...ng procedure in case you want to perform your own suitability tests can be found at our website or contact your ActSafe distributor for more information The reason for having this rope list is that especially softer ropes are unsuitable for the use in ActSafe Ascenders Softer ropes should be avoided because they deform under load grip is poor and can potentially jam the Rope Grab system Pre Soakin...

Page 17: ...o the rope fibres in order to reduce the friction between the individual fibres When soaking the rope in cold water some surface oil in the sheath of the rope will dissolve This will contribute further to a better grip Do not soak ropes in warm water this will lead to greater dissolution of oil which will have a negative impact on the rope properties RECOMMENDATION A new rope will get an increased...

Page 18: ...AS198 Actsafe PMX Manual Eng 2 20190319 indd 18 19 03 2019 19 09 ...

Page 19: ...Personnel lifting D 02 Personnel safety checklist D 03 Personnel lifting setup D 04 Equipment materials and tool lifting D 05 Basic lifting safety rules D 06 Equipment lifting setup D 07 ActSafe Training Network D 08 AS198 Actsafe PMX Manual Eng 2 20190319 indd 19 19 03 2019 19 09 ...

Page 20: ...ast once every year Pre use check of the Ascender should be carried out in accordance with the inspection guidance provided see F 11 Use PPE Personnel Protective Equipment such as helmet gloves and protective eye wear when required Keep your hands hair and clothing away from moving parts Keep a constant eye on the Rope Guide to ensure that the rope is running smoothly through the rope mechansim Th...

Page 21: ...anchors A competent person shall judge if the anchor points are sufficient and safe to use Before use make sure that you Check all equipment and components Wear appropriate clothing and tie back any loose clothing or hair Do not swing excessively while descending ascending Only use the Ascender if you have successfully completed approved ActSafe training Have an emergency plan in place DANGER DO N...

Page 22: ...ness lower connection point EN813 Harness Primary Rope Note When driving the Ascender the operator must wear a fall arrest harness that is also suitable for work positioning rope access RECOMMENDATION i A work seat is recommended for comfort and safety AS198 Actsafe PMX Manual Eng 2 20190319 indd 22 19 03 2019 19 09 ...

Page 23: ...th the PMX Ascender They are shown for illustration purposes only For further guidance please contact your local ActSafe supplier or ActSafe directly Active Running Basic setup CAUTION Always hold the unloaded rope when the Ascender is rigged to an anchor AS198 Actsafe PMX Manual Eng 2 20190319 indd 23 19 03 2019 19 09 ...

Page 24: ...Top Rigged Basic setup Bottom Rigged Basic Setup Double load AS198 Actsafe PMX Manual Eng 2 20190319 indd 24 19 03 2019 19 09 ...

Page 25: ...Pulley Expert use only Pulley Expert use only PMX pulley rigging on a single anchor AS198 Actsafe PMX Manual Eng 2 20190319 indd 25 19 03 2019 19 09 ...

Page 26: ...oaded However the Ascender must be allowed to rotate freely while suspended Do not use the Ascender Positioning Point as an anchor extension for making pulley systems as thiswould risk double loading the frame plate Sling Bolt and Connection Sling with the risk of havingan insufficient factor of safety on the Connection Sling DANGER AS198 Actsafe PMX Manual Eng 2 20190319 indd 26 19 03 2019 19 09 ...

Page 27: ...AS198 Actsafe PMX Manual Eng 2 20190319 indd 27 19 03 2019 19 09 ...

Page 28: ...r load lifting anchors a competent person shall judge if the anchor is sufficient and safe to use RECOMMENDATION Lifting operations are ideally performed with a three person team A lifting supervisor a slinger for attaching loads and an Ascender Operator i Note The supplied ActSafe karabiner may be replaced with any EN13889 shackle with a minimum WLL of 0 5 t All other parts of the Ascender should...

Page 29: ...d whilst lifting Use hand signal or radio communications during lifting operation Always keep an eye on the load while lifting Do not side pull loads Do not exceed the Safe Working Load SWL of the entire lifting system Avoid excessive inching i e short pulses of the motor AS198 Actsafe PMX Manual Eng 2 20190319 indd 29 19 03 2019 19 09 ...

Page 30: ...tributor Top rigged Basic setup Bottom rigged Basic setup Running Ascender Expert use only CAUTION DO NOT let the rope become obstructed or blocked when being guided into the Ascender Note The Ascender operator should at all times control the unloaded rope during lifting operations to avoid the rope twisting when going into the Ascender Pulley Expert use only Double load AS198 Actsafe PMX Manual E...

Page 31: ...fer the ActSafe training programme through our network of highly competent instructors who are specialists in their respective field of operation and will help you get the most out of your ActSafe Ascender ActSafe training is available for different skill levels and fields of application and can be provided on site or in training centres all around the world Get in touch with your local distributo...

Page 32: ...inimum 2 DAYS This is a modular bespoke training for future Ascender operators to give them the knowledge and skills for using Ascenders for designated task The training outline and duration will vary upon the skill level of the participants ACTSAFE EQUIPMENT LIFTING Experience Delegate should have completed training for working at height and must meet statutory training requirements for the lifti...

Page 33: ...STARTING OPERATING THE ENGINE E Engine safety E 01 Fuel safety E 02 Starting the engine E 03 AS198 Actsafe PMX Manual Eng 2 20190319 indd 33 19 03 2019 19 09 ...

Page 34: ...replace if necessary If there is an accumulation of grass leaves or other flammable material under on or behind the Silencer DO NOT use a removed spark plug to determine whether it is sparking Touch the Silencer Cylinder or Radiator when they are hot danger of burn CAUTION Make sure that hot engine parts DO NOT come into contact with skin clothes rope or anything that would be damaged by excessive...

Page 35: ...er of explosion Refuel the Ascender in non ventilated areas such as inside a building Store spill or handle petrol near any ignition source such as unshielded flames sparks or very hot parts Open the Fuel Tank or fill the Fuel Tank when the Engine is still hot or running the Engine should cool for a least 2 minutes before refuelling Transport the Engine if there is fuel in the tank Fuel EU 95 US 9...

Page 36: ...h on 3 Press the Priming Bulb several times until fuel can be seen A right 4 Use the Choke if needed cold engine B right 5 Pull the Starter Grip C D over Note Before starting ensure that the Engine is filled up with fuel and oil See section G 01 AS198 Actsafe PMX Manual Eng 2 20190319 indd 36 19 03 2019 19 09 ...

Page 37: ... Engine runs Slowly pull the Starter Grip until you feel resistance Then pull the Starter Grip strongly in order to avoid backstroke and injuries to hand or arm i B Activating the Choke AS198 Actsafe PMX Manual Eng 2 20190319 indd 37 19 03 2019 19 09 ...

Page 38: ...C Hold the Starter Grip firmly D Pull the Starter Grip AS198 Actsafe PMX Manual Eng 2 20190319 indd 38 19 03 2019 19 09 ...

Page 39: ...oad limitation F 02 Ascent F 03 Descent F 04 Controlled descending with heavy loads F 05 Twisted rope and rotation F 06 Checklist before and after use F 07 Transportation F 08 Storage F 09 AS198 Actsafe PMX Manual Eng 2 20190319 indd 39 19 03 2019 19 09 ...

Page 40: ... off 1 Open the Rope Cover by pulling on the Rope Cover and pushing the Rope Cover Lock to the right 2 Feed the rope counter clockwise through the slot in the Rope Guide and around the Rope Grab 3 Continue feeding the rope in a counter clockwise direction AS198 Actsafe PMX Manual Eng 2 20190319 indd 40 19 03 2019 19 09 ...

Page 41: ...n the other end of the rope Failure to attach the rope correctly could result in damage to the rope and loss of grip on the rope Ensure that the Rope Cover is locked into position 5 Close the Rope Cover and ensure it is locked The Rope Cover lock should click into its position A distinct click should be heard Never attempt to close the Rope Cover with force Loaded rope Unloaded rope AS198 Actsafe ...

Page 42: ... can also be limited if the Engine s power diminishes e g if lower quality fuel is used if the Air Filter is dirty if the weather conditions are bad if used at higher altitude special high altitude carburetor jets are available When the Ascender is new a somewhat lower lift capacity may be experienced due to the fact that the Clutch has not yet been run in If the Ascender still has a low lift capa...

Page 43: ...ill be sufficient to clean the Ascender from itself 5 Stop the motion by turning the handle away from you or let it go then slide the Ignition Switch to the STOP position RECOMMENDATION Hold on to the primary connection sling or karabiner with your right hand if balance is needed Always keep the backup device in a high position Stand straight beneath the anchor point in order to avoid a pendulum m...

Page 44: ...ected to the Ascender 1 Take the primary rope and turn it at least once in clockwise direction around the Friction Brake of the Ascender 2 Firmly hold the primary rope below the Friction Brake Place your left hand on the red braking lever just above the Throttle AS198 Actsafe PMX Manual Eng 2 20190319 indd 44 19 03 2019 19 09 ...

Page 45: ...06 5 Stop descending by holding the rope more firmly and releasing the braking lever The descending speed is controlled by the braking hand ActSafe strongly recommends that the descending speed is NOT controlled by the braking lever this will wear the engine brake down more quickly RECOMMENDATION Adjust the descending speed to the circumstances like Terrain load weather and experience Be aware and...

Page 46: ... right 3 Ensure that there is no slack rope between the Rope Guide and the Friction Brake 4 Hold the rope below the Friction Brake firmly and pull in the descending lever 5 Always control your speed while descending and avoid sudden braking this to prevent high dynamic loading A C B D To ensure controlled descent with the PMX with heavy loads 150 kg 330 lb it is required to use an HMS knot on the ...

Page 47: ... be used for optimum braking and control whilst descending CAUTION Always descend in a controlled manner by using the Friction Brake for additional friction on the outgoing rope and holding it firmly with your right hand Keep your hands away from the Friction Brake Ensure that hair clothing or any loose items are not allowed to become caught AS198 Actsafe PMX Manual Eng 2 20190319 indd 47 19 03 20...

Page 48: ...uide can cause a rope jam and can in rare cases result in rope damage F 06 TWISTED ROPE AND ROTATION The dead rope must never be loaded in order to avoid side loading on the Rope Guide Do not build tramways using the primary rope as shown in the picture AS198 Actsafe PMX Manual Eng 2 20190319 indd 48 19 03 2019 19 09 ...

Page 49: ...descending hold the rope entering the Ascender to prevent it from running twisted into the Ascender i Ensure especially when descending that the rope runs untwisted into the Ascender Twisted ropes caught into the Rope Guide can cause a rope jam and can in rare cases result in rope damage Stop immediately when a rope twist is observed untwist and organise the rope before continuing AS198 Actsafe PM...

Page 50: ... should stay in the same position without slowy descending by itself 4 Descend slowly just before touching the ground release the Braking Lever The Ascender should stop immediately If the brake is slipping do not use the Ascender and get in touch with your ActSafe distributor F 07 CHECKLIST BEFORE USE Always check the Ascender before every use Check the Ascender thoroughly and in accordance with y...

Page 51: ...just above the bottom of the Rope Grab and should not touch the ribs on the inside of the Rope Grab Rope Grab C Check that Rope Grab is clean and not filled with dirt sand paint or any other foreign material Check the inside for obvious damage signs of wear or sharp edges Connection Sling and Karabiner D Check Connection Sling for wear discoloration or damage such as cuts abrasion and contaminants...

Page 52: ...Depending on the region where you operate your winch fuel formulations may deteriorate and oxidize rapidly Fuel deterioration and oxidation can occur in as little as 30 days and may cause damage to the carburator and or fuel system In case of prolonged storage ActSafe recommends to remove the fuel from the Fuel Tank and Karburetor If the Ascender is to be stored with petrol in the Fuel Tank and Ca...

Page 53: ...SERVICE MAINTENANCE G Maintenance cleaning of the Ascender G 01 Engine maintenance G 02 Trouble shooting guide G 03 AS198 Actsafe PMX Manual Eng 2 20190319 indd 53 19 03 2019 19 09 ...

Page 54: ...each Ascender should meet following requirements at all times No obvious damage or excessive wear on Ascender and its components as described in F 08 Checklist Basic function test of Ascender including Engine start ascending descending Engine stop 1 25 x SWL dynamic load test descending full speed and then stop with max 10 cm 3 9 slippage 1 5 x SWL static load test no slippage allowed AS198 Actsaf...

Page 55: ...NCE CLEANING OF THE ASCENDER Repairs annual service and inspection shall be carried out by an ActSafe authorised service partner More frequent inspection intervals may be required because of local regulations Cleaning the Ascender Clean and dry the Ascender with a wet cloth or brush after use removing all moisture and dirt Dry dust can be removed with compressed air Clean the Karabiner thoroughly ...

Page 56: ...eck then remove it to check the oil level shown on the dipstick If the oil level is near or below the lower limit mark on the dipstick fill to the bottom edge of the oil fill hole with SEA 10w 30 oil To avoid overfilling or underfilling be sure the engine is in a level position as shown while adding oil Reinstall the oil filler cap dipstick and tighten securely i RECOMMENDATION Drain the used oil ...

Page 57: ... change is required after first 10 hours of running the engine Normal service period 50 hours 6 months NOTE Change the oil regularly to prolong the lifetime of the engine Running the engine with a low oil level can cause engine damage FUEL FILLER CAP OIL FILLER NECK AS198 Actsafe PMX Manual Eng 2 20190319 indd 57 19 03 2019 19 09 ...

Page 58: ... plug The spark plug can have deposits on the electrodes which may result in malfunction and or starting difficulties The spark plug condition is influenced by A dirty air filter Hard running conditions In some areas local legislation requires using a resistor spark plug to suppress ignition signals If the engine was originally equipped with a resistor spark plug you have to choose the same type o...

Page 59: ...s not start Empty tank Refuel the Ascender Ignition cable loose Reattach the ignition cable to the spark plug Wrong fuel Empty the tank clean and refuel the Ascender Too cold Use choke Flooded engine Turn down choke and wait 10 minutes and try again Dirty Spark plug Clean spark plug PROBABLE CAUSE REMEDY AS198 Actsafe PMX Manual Eng 2 20190319 indd 59 19 03 2019 19 09 ...

Page 60: ...ender Change the rope The Rope Grab is worn The Ascender is in need of repair and service contact ActSafe or an approved distributor The Rope Cover does not close Rope not loaded correctly Open Rope Cover and check if rope Dirt in Rope Cover Clean Rope Cover and locking mechanism Damaged Rope Cover The Ascender is in need of repair and service contact ActSafe or an approved distributor AS198 Actsa...

Page 61: ...ke or use HMS knot The lifting capacity is notably weak The fuel is wrong Change to recommended fuel The winch is being used at high altitude High altitude will result in loss of performance The engine can be equipped for use at high altitude Contact ActSafe or an approved distributor The engine is in bad condition Service the engine AS198 Actsafe PMX Manual Eng 2 20190319 indd 61 19 03 2019 19 09...

Page 62: ...AS198 Actsafe PMX Manual Eng 2 20190319 indd 62 19 03 2019 19 09 ...

Page 63: ...POWER ASCENDERS WARRANTY TERMS H Warranty terms H 01 AS198 Actsafe PMX Manual Eng 2 20190319 indd 63 19 03 2019 19 09 ...

Page 64: ...in writing within the warranty period ActSafe reserves the right to use reconditioned parts with performance parameters equal to those of new parts in any repair performed under the Warranty Claim under ActSafe s warranty Claims under ActSafe s Warranty may be made only by direct customers of ActSafe who upon ActSafe s request can present the original sales invoice from ActSafe The Warranty is not...

Page 65: ...in accordance with the warranty terms are the sole and exclusive remedies for defects The Warranty is exclusive and no other warranties whether statutory or implied shall apply to the Products including but not limited to warranties of merchantability or fitness for a particular purpose Any implied warranty that may be imposed by applicable law is limited to the warranty period Except as otherwise...

Page 66: ...AS198 Actsafe PMX Manual Eng 2 20190319 indd 66 19 03 2019 19 09 ...

Page 67: ...TECHNICAL DATA I Ascender I 01 Engine I 02 AS198 Actsafe PMX Manual Eng 2 20190319 indd 67 19 03 2019 19 09 ...

Page 68: ...re range 20 C 4 F to 40 C 104 F The Ascender can be used at other temperatures as well Weight 13 kg 29 lb Excluding fuel Dimensions 29x28x49 cm 11 4x11x19 3 Transportation box dimensions 33x34x53 cm 12 9x13 4x20 9 Transportation box weight 20 kg 44 lb Range 750 metre at 100 kg load with 1 fuel tank of 650cc 2460 ft at 220 lb with 1 tank of 0 67 U S qt Max continuous descending distance 150 m 492 f...

Page 69: ...PART Engine Honda GX35 35 8 cc Forced air cooled 4 stroke OCH single cylinder Reduction rate 131 5 1 Type Spark CMR5H NGK Fuel Unleaded EU 95 US 91 Octane or higher Fuel tank 0 65 L 0 17 gallon Engine oil SAE 10W 30 I 02 ENGINE ...

Page 70: ...ActSafe Systems AB Sagbäcksvägen 13 SE 43731 Lindome Sweden T 46 31 65 56 60 E info actsafe se W www actsafe se 2019 ActSafe Systems AB ...

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