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Installation and Commissioning Guide - Split Ducted Indoor Unit

Doc. No.0525-084

Ver. 3 22xxxx

Installation and Commissioning Guide

Split Ducted Indoor Units

2

PRELIMINARY DATA ONLY

Ver. 3.03 220620

THIS LABEL TO BE REMOVED ON SIGN-OFF

Table of Contents

Introduction   ��3
Safety  Instructions   ��4
Components  Overview   ��5

Indoor Unit Components Overview

5

Indoor Unit Electrical Panel Overview

5

Unit Dimensions and Clearances ��6

EVV140S / EVV160S

6

EVV180S

7

EVV210S/EVV240S

8

Two-Piece Fan Coil ��9

Coil Section

9

Fan Section

12

Installation Instructions �� 14
Airflow Application Guidelines �� 16

Duct Static Pressure

16

Final and Return Air Duct Sizes

16

Return Air Grille Sizes

17

Other Guidelines

17

Variable Airflow Test

17

Unit Lifting Procedures �� 18

Crane Lifting Method

18

Fork Lift Method

19

Pallet  Dimensions   �� 20
Safety Drain Tray    �� 21
Zone Barrel Installation Instructions   �� 22
Electrical  Installation   �� 23
Wiring  Diagram   �� 24
Electrical  Connection  ��25
Split Unit   ��25
Data Cable Shielding Instructions   �� 26
Circuit Breaker Size and Cable Size Requirement   �� 27
Wall Controller Options   �� 28

Wall Controller Options

28

Wiring Configuration : Recommended

29

Wiring Configuration : Alternate

30

Cable Length - Zoning �� 31
Wiring Connections �� 32

LR7-1 and LC7-2 Wall Control Wiring Connections

32

NEO Wall Control Wiring Connections

32

LM-RS-2 Optional Sensor Wiring Connections

33

AERSS Optional Duct Sensor Wiring Connections

33

Indoor Commissioning Guide   �� 34
Zone  Commissioning   �� 35
Maintenance Frequency Checklist   �� 36

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Summary of Contents for EAA140S

Page 1: ... Coil EVV140S EVV160S EVV180S EVV210S EVV240S EAA140S EFV140S EAA160S EFV160S EAA180S EFV180S EAA210S EFV210S EAA240S EFV240S Split Fan Coil has a separate coil and fan section IMPORTANT NOTE Please read this manual carefully before installing or operating your air conditioning unit That s better That s Actron ...

Page 2: ...eturn Air Grille Sizes 17 Other Guidelines 17 Variable Airflow Test 17 Unit Lifting Procedures 18 Crane Lifting Method 18 Fork Lift Method 19 Pallet Dimensions 20 Safety Drain Tray 21 Zone Barrel Installation Instructions 22 Electrical Installation 23 Wiring Diagram 24 Electrical Connection 25 Split Unit 25 Data Cable Shielding Instructions 26 Circuit Breaker Size and Cable Size Requirement 27 Wal...

Page 3: ...tions to ensure correct installation and safe operation of your air conditioning system NOTE Print a copy of this document and keep it for future reference Ensure all technicians that work on the unit can refer to this manual at any time Product Inspections Check your air conditioning unit and all items against the invoice upon receiving your shipment Inspect the unit components and accessories fo...

Page 4: ...erson to ensure that they can use the appliance safely Young children should be supervised to ensure that they do not play with the appliance Installer must incorporate a means of electrical disconnection isolator in the sub mains fixed wiring in accordance with the latest edition of the AS NZS 3000 also known as Australian Wiring Rules Secure the power cords and control cables that goes in out th...

Page 5: ...E REMOVED ON SIGN OFF 5 Installation and Commissioning Guide Split Ducted Indoor Unit Doc No 0525 084 Ver 3 22xxxx EMC FILTER for some models Components Overview Indoor Unit Components Overview EC MOTOR FAN ELECTRICAL BOX COVER COIL CONTROL PANEL Indoor Unit Electrical Panel Overview CONTROL BOARD TRANSFORMER ...

Page 6: ...CE 800 mm EC ID FAN EC ID FAN INDOOR COIL HEIGHT CLEARANCE 340mm MINIMUM SERVICE ACCESS AREAS AND AIRFLOW CLEARANCES TOP VIEW Electrical box and or pipe connections are located on the Right side of the indoor unit NOTES 1 Do not scale drawing All dimensions are in mm unless specified 2 Service Clearances given are suggested minimum based on the condition that the spaces around the units are free f...

Page 7: ...590 40 50 680 O A 360 50 25 110 300 25 RETURN AIR EC INDOOR FAN EC INDOOR FAN 11 1315 MTG C C DIST 11 DUCT WORK DUCT WORK LEFT SERVICE CLEARANCE 800 mm RIGHT SERVICE CLEARANCE 800 mm EC ID FAN EC ID FAN INDOOR COIL HEIGHT CLEARANCE 410mm MINIMUM SERVICE ACCESS AREAS AND AIRFLOW CLEARANCES TOP VIEW Electrical box and or pipe connections are located on the Right side of the indoor unit NOTES 1 Do no...

Page 8: ...Service Clearance can be 600mm minimum if Left Service Clearance is applicable Height Service Clearance can be 100mm minimum if Right Service Clearance is applicable THIRD ANGLE PROJECTION OVERALL NOMINAL DIMENSION H X W X D 485 X 1470 X 695 SUPPLY DUCT H X W 380 X 715 RETURN DUCT 410 X 1190 CONDENSATE DRAIN CONNECTION 20mm OD UNIT MODEL NUMBER UNIT WEIGHT kg EVV210S 75 EVV240S 78 1190 80 120 715 ...

Page 9: ...Y DRAIN Ø 20mm OD COIL SENSOR HOLE Ø 35mm 1252 O A 31 GAS PIPE Ø 19 05mm 3 4 SWAGED LIQUID PIPE Ø 9 52mm 3 8 SWAGED 20 1212 20 176 900 176 51 345 410 O A 131 156 43 25 31 1190 MTG C C DIST 31 342 O A 302 94 29 15 23 81 22 199 283 131 81 22 283 345 51 176 900 176 SAFETY DRAIN Ø 20mm ID PRIMARY DRAIN Ø 20mm OD COIL SENSOR HOLE Ø 35mm 1252 O A 31 GAS PIPE Ø 19 05mm 3 4 SWAGED LIQUID PIPE Ø 9 52mm 3 8...

Page 10: ...R HOLE Ø 35mm 1360 O A GAS PIPE Ø 22 22mm 7 8 SWAGED LIQUID PIPE Ø 9 52mm 3 8 SWAGED SIDE VIEW 21 1318 21 362 61 435 O A 133 1094 133 158 143 10 25 33 1294 MTG C C DIST 33 342 O A 302 15 39 153 28 76 87 237 310 87 130 310 22 22 362 61 133 1094 133 SAFETY DRAIN Ø 20mm ID PRIMARY DRAIN Ø 20mm ID COIL SENSOR HOLE Ø 35mm 1360 O A GAS PIPE Ø 22 22mm 7 8 SWAGED LIQUID PIPE Ø 9 52mm 3 8 SWAGED MINIMUMSER...

Page 11: ...HOLE Ø 25mm 158 1410 A O 1346 GAS PIPE Ø 25 4mm 1 SWAGED LIQUID PIPE Ø 12 7mm 1 2 SWAGED 41 21 1368 21 410 61 486 O A 158 1094 165 160 11 11 342 O A 13 28 302 360 87 22 131 69 89 238 360 22 18 30 39 153 410 61 158 1094 158 SAFETY DRAIN Ø 25mm ID PRIMARY DRAIN Ø 25mm ID COIL SENSOR HOLE Ø 25mm 158 1410 A O 1346 GAS PIPE Ø 25 4mm 1 SWAGED LIQUID PIPE Ø 12 7mm 1 2 SWAGED 41 MINIMUMSERVICEACCESSAREASA...

Page 12: ...NDAIRFLOWCLEARANCES Electrical box and or pipe connections are located on the Right side of the indoor unit LEFT SERVICE CLEARANCE 800 MM TOP VIEW FAN SECTION DUCT WORK DUCT WORK FROM COIL SECTION 0M MIN 6M MAX RIGHT SERVICE CLEARANCE 800 MM HEIGHT CLEARANCE 340mm NOTES 1 Do not scale drawing All dimensions are in mm unless specified 2 Service Clearances given are suggested minimum based on the co...

Page 13: ...LEARANCES Electrical box and or pipe connections are located on the Right side of the indoor unit LEFT SERVICE CLEARANCE 890 MM TOP VIEW FAN SECTION DUCT WORK DUCT WORK FROM COIL SECTION 0M MIN 6M MAX RIGHT SERVICE CLEARANCE 890 MM HEIGHT CLEARANCE 410mm NOTES 1 Do not scale drawing All dimensions are in mm unless specified 2 Service Clearances given are suggested minimum based on the condition th...

Page 14: ...rubber mounting pad not supplied in order to minimize the transfer of noise and vibration into building structures An optional hanging bracket assembly and rubber grommet supplied as standard with some models is also available to secure the indoor unit into the roof rafters This installation configuration is most suitable for installation that require the unit to be rigidly secured up from the roo...

Page 15: ...ached to each section of the split fan coil by both of the supply air plenum and the twin spigot duct plate Fan Coil With Vertical Discharge Optional An upright Fan Coil with vertical supply air discharge is also available wherein installation applications require the placement of the unit down in a closet basement or garage Please refer to the Technical Catalogue of your indoor unit for dimension...

Page 16: ... is recommended to be within 4 6 m s Model Nominal Supply Air Flow L s Minimum Supply Air Flow L s Minimum Final Air Duct Sizes Return Air Duct Sizes EVV140S EFV140S 630 220 1 x 300 or 2 x 200 2 x 350 EVV160S EFV160S 750 250 1 x 300 or 2 x 200 2 x 400 EVV180S EFV180S 850 300 1 x 300 or 2 x 200 2 x 400 EVV210S EFV210S 1020 350 1 x 350 or 2 x 250 2 x 450 EVV240S EFV240S 1130 400 2 x 250 2 x 450 NOTE...

Page 17: ...Guidelines Larger master bedrooms or parents retreats may have privacy issues with undercut doors so a separate return duct or transfer duct may be needed The use of walk in robes for positioning of return air grilles allows for a better finish Special attention may also be required in home theaters where rooms are sealed for noise breakout A dedicated return air duct with zone barrel linked to th...

Page 18: ...k unit weight and weight distribution points on unit drawing dimensions section NOTES Crane lifting method is recommended for high rise lifting Refer to catalogue for unit weight before selecting shackles and slings Lifting procedure and unit model shown are suggestions and for illustration purposes only It is highly recommended that installer observe current industry safe rigging and lifting proc...

Page 19: ...the unit from being damaged during lifting 4 Test lift the unit to determine exact unit balance and stability before hoisting it to the installation location Fork Lift Method FIGURE2 ELECTRICAL PANEL END Insert forklift Tines here CAUTION DO NOT LIFT UNIT from this end in order to prevent damage to electrical panel and pipes x x Procedure 1 To move the unit around with a forklift insert the fork t...

Page 20: ... THIS LABEL TO BE REMOVED ON SIGN OFF 20 Installation and Commissioning Guide Split Ducted Indoor Unit Doc No 0525 084 Ver 3 22xxxx Pallet Dimensions PALLET FORK LIFTING HOLE DIMENSIONS ALL DIMENSIONS IN MM 75 40 75 515 75 290 760 100 75 40 EVV140 180S EVV210 240S 100 38 100 624 100 675 675 38 ...

Page 21: ...ETY TRAY DRAIN SAFETY TRAY DRAIN CONNECTION CONDENSATE DRAIN CONNECTION SUPPLY AIR INTERNAL CONDENSATE TRAY THE TOP OF THE P TRAP MUST BE 50MM BELOW THE TOP OF THE CONDENSATE DRAIN CONNECTION THE TOP OF THE P TRAP MUST BE 50MM BELOW THE TOP OF THE CONDENSATE DRAIN CONNECTION INSTALL A T PIECE AS AN AIR VENT FOR LONG DRAIN RUNS CLEAR PLASTIC INSPECTION TUBE P V C ELBOW CLAMP BANDS SEAL WITH SILICON...

Page 22: ...T NOTE THE TOTAL LENGTH OF ALL GREY CABLES CONNECTED TO THE ZONE MOTORS MUST NOT EXCEED 100 METERS INCLUSIONS 4Z 24V 4 ZONE KIT NOTE WHEN USING INTEGRATED ZONE BARRELS YOU WILL REQUIRE THE APPLICABLE ZONE KIT INCLUSIONS INSTALLATION INSTRUCTIONS AS PER DETAILED LIST OPTIONAL EXTRAS SPARE PARTS INTEGRATED ZONE BARRELS OPERATE WITH M SERIES CONTROLS ONLY 24 VOLT 8 ZONE KIT 8Z 24V AMZ 24V ZONE CARD 2...

Page 23: ... that is connected to a EARTH Failure to protect the electronic devices from static electricity may cause unrepairable damage Static damaged electronic devices are NOT COVERED for replacement under warranty Wiring Diagram The wiring diagrams specific for your air conditioning system are located on the inside of the electrical access panel Always refer all wiring installation servicing and troubles...

Page 24: ...COM 12V 0 10V 12V S1 0 10V COM 0 10V COM A S2 B S3 G COM A A B B G G COIL TEMP INDOOR FAN 24VAC TX PWM INDOOR FAN OUTDOOR 485 AUX 485 WALL CONTROLLER TEMP SENSORS AUX OUT AUX IN ICB WALL CONTROLLER MAINS SMPS 240VAC 12VDC AC L AC N V V A N ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 ZONE 7 ZONE 8 12V A B G FIELD WIRING BY INSTALLER FIELD WIRING BY INSTALLER CABLE MUST BE 2 CORE 7 0 30 SHIELDED TWIST...

Page 25: ...k of electrical compressor access panel Indoor Unit Located at the back of electrical box cover MAINS WIRING 230 400VAC Single Phase Neutral Earth 50Hz Three Phase Neutral Earth 50Hz INTER CONNECTING POWER CABLE 230VAC Single Phase Neutral Earth 50Hz DATA CABLE TO WALL CONTROLLER Cat5e UTP AWG 24 Data Cable EXTRA LOW VOLTAGE DATA CONTROL WIRING 2 Core Shielded Twisted Pair 7 0 30 0 5mm2 Data Cable...

Page 26: ...Terminal in Outdoor Unit match the Data Terminal in Indoor unit Outdoor Unit Data Terminal Green Plug Terminal A White Wire Terminal B Black Wire Terminal G Shield Wire Indoor Unit Data Terminal Green Plug Terminal A White Wire Terminal B Black Wire Terminal G Shield Wire Insert data cable through the lower snap bushing and first cable tie on the right hand side of the electrical panel Connect cor...

Page 27: ... 3 22xxxx Circuit Breaker Size and Cable Size Requirement Model Circuit Breaker Size Cable Size mm Amps MAIN O D to I D CRV140S EVV140S 25 0 4 0 1 0 CRV160S EVV160S 32 0 6 0 CRV180S EVV180S CRV160T EVV160S 20 0 2 5 CRV180T EVV180S CRV210T EVV210S 25 0 4 0 1 5 CRV240T EVV240S Notes 1 Suggested Minimum Cable Size should be used as a guide only refer to AS NZS 3000 Australian New Zealand Wiring Rules...

Page 28: ...on unit See below table Options Wall Controllers C1 C2 C3 1st Option NEO 2nd Option NEO NEO 3rd Option NEO NEO LR7 1 LC7 2 4th Option NEO LR7 1 LC7 2 5th Option NEO LR7 1 LC7 2 LR7 1 LC7 2 6th Option LR7 1 LC7 2 7th Option LR7 1 LC7 2 LR7 1 LC7 2 8th Option LR7 1 LC7 2 LR7 1 LC7 2 LR7 1 LC7 2 NOTES NEO Available in White NTW 1000 and Black NTB 1000 colors LC7 2 LR7 1 and LM RS 2 Available in White...

Page 29: ...e ferrite ring Ferrite must be installed 50mm to 100mm from the CMI board Item Description Maximum Cable Length 1 to 4 Outdoor PCB to Indoor PCB 100 m 4 to 2a 4 to 2b Indoor PCB to Wall Controller 90 m 4 to 2c Indoor PCB to Wall Controller 3 100 m 4 to 3 Indoor PCB to Remote Sensor 100 m Description Cable Type Indoor to Wall Controller Cat5e UTP AWG 24 Data Cable Indoor to Remote Sensor Cat5e UTP ...

Page 30: ...ntroller is the same INDOOR UNIT OUTDOOR UNIT 1 DATA CONTROL CABLE 3 4 AERSS OPTIONAL 2a LR7 1 WALL CONTROLLER 1 OPTIONAL LR7 1 WALL CONTROLLER 2 OPTIONAL LR7 1 WALL CONTROLLER 3 OPTIONAL 2b 2c LM RS 2 OPTIONAL Item Description Maximum Cable Length 1 to 4 Outdoor PCB to Indoor PCB 100m 4 to 2a Indoor PCB to Wall Controller 1 100m 4 to 2c Indoor PCB to Wall Controller 3 last controller 75m total Da...

Page 31: ...ays to improve the design of it s products therefore specifications are subject to change without notice ZB 080129 INTEGRATED ZONE BARRELS 12 300 mm 10 250 mm 16 400 mm 14 350 mm 14 350 mm 16 400 mm ZB 14 350 ZB 16 400 ITEM PART NUMBER 24 VOLT 4 ZONE KIT 4Z 24V INCLUSIONS 5 YEAR RESIDENTIAL 2 YEAR COMMERCIAL PARTS ONLY WARRANTY ROBUST METAL BARREL CONSTRUCTION 10 mm FIRE RATED POLYETHELYNE INSULAT...

Page 32: ...BROWN ORANGE 485 A BLUE 485 B BLUE WHITE GND BROWN WHITE ORANGE WHITE NOT USED GREEN GREEN WHITE NEO Wall Control Wiring Connections NOTES The controller wiring MUST be looped twice through the ferrite ring Ferrite must be installed 50mm to 100mm from the indoor electrical box NEO Hard Wiring FERRITE 2 TURNS WALL CONTROL WALL CONTROLLER 12V A B G CUT OFF GR GR WH INDOOR CONTROL BOARD 12V A B G RJ4...

Page 33: ...PAIR 2 PAIR 1 PAIR 1 PAIR 1 PAIR 2 PAIR 2 COM OPTIONAL SENSOR 2 OPTIONAL SENSOR 1 REMOTE SENSOR WIRING PAIR 1 BLUE BLUE WHITE PAIR 2 ORANGE ORANGE WHITE PAIR 3 GREEN GREEN WHITE PAIR 4 BROWN BROWN WHITE AERSS Optional Duct Sensor Wiring Connections NOTE PAIR 1 AND 2 USED FOR ILLUSTRATION PURPOSES ONLY CUT OFF AND TERMINATE ANY UNUSED PAIRS TO ENSURE NO WIRING IS LEFT EXPOSED WIRE JOINER WIRE JOINE...

Page 34: ... complete Initiating Self Learn Mode LR7 1 or LC7 2 Wall Control 1 Press and hold the FAN button and ON OFF button for 5 seconds or until the word Lrn appears on the display and release 2 Press the FAN button once and release 3 During operation of self learn mode AUTO will flash on the controller display NOTES If a self learn passes PAS will display on the wall control If a self learn fails FAL wi...

Page 35: ...ne Protection will be disabled All wall control zone lights are OFF Case 2 Multi zone system Only zones motors no common zones Only detected zones should appear to be ON in Wall Control Menu 14 Last Zone Protection will be enabled for zone 1 only unless changed from the Wall Control Only detected zones are toggleable Case 3 Multi zone system Common zones and zone barrel Plug zone motors into InZon...

Page 36: ... damage rust and dust accumulation For highly corrosive environment wash panels quarterly with water and neutral detergent solution Wax panels Repair re paint where required Insulation Visual check for insulation conditions Repair replace insulation material Fan Visual check for run out of balance and dust attached Clean off dust as necessary to negate possibility of fan running out of balance Mot...

Page 37: ...and Commissioning Guide Split Ducted Units Installation and Commissioning Guide Advance Split Ducted Outdoor Unit Doc No 0525 084 Ver 3 22xxxx PRELIMINARY DATA ONLY Ver 3 03 220620 THIS LABEL TO BE REMOVED ON SIGN OFF ...

Page 38: ...and Commissioning Guide Split Ducted Units Installation and Commissioning Guide Advance Split Ducted Outdoor Unit Doc No 0525 084 Ver 3 22xxxx PRELIMINARY DATA ONLY Ver 3 03 220620 THIS LABEL TO BE REMOVED ON SIGN OFF ...

Page 39: ...and Commissioning Guide Split Ducted Units Installation and Commissioning Guide Advance Split Ducted Outdoor Unit Doc No 0525 084 Ver 3 22xxxx PRELIMINARY DATA ONLY Ver 3 03 220620 THIS LABEL TO BE REMOVED ON SIGN OFF ...

Page 40: ...Copyright 2022 Actron Engineering Pty Limited ABN 34 002767240 Registered Trade Marks of Actron Engineering Pty Limited ActronAir is constantly seeking ways to improve the design of its products Therefore specifications are subject to change without notice Refrigerant Trading Authorisation No AU06394 ...

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