Active-semi PAC5532EVK1 User Manual Download Page 11

11    -                                              Rev 1.0 February 2018 

P

OWER 

C

ONSIDERATIONS

 

Maximum Current and Voltage 

The PAC5532EVK1 evaluation module was designed to operate with voltages in the 80V to 120V range. 
Transients can go to as high as 160V (Abs Max). 

The recommended operating current is 10A RMS per phase. Higher currents could be achieved, albeit the 
user is responsible for applying different techniques to handle the increased thermal dissipation needs. 
Please see the “Increasing Output Power” section for more information on how to achieve higher current 
loading. 

SENSE Resistors 

The SENSE resistors utilized to digitize motor winding current will determine how much current the three 
phase inverter will be able to handle. The PAC5532EVK1 module ships with 0.01 Ohm 3W SENSE resistors. 
For higher current handling, a smaller SENSE resistor could be employed.  

The equation utilized to compute maximum tri phase inverter leg current is: 

=  

  

 

 

Users are encouraged to modify SENSE resistor value according to their application. The following table 

showcases different resistance values, maximum currents and suggested part numbers.

 

 

NOTE

: For increased current handling, adding thermal heat sinking to the power FETs must be considered. 

Power FETs 

The PAC5532EVK1 ships with six IRFB4227PBF TO-220 Power FETs. These power switches are rated at 
200V and 130A. RDSON is about 0.020 Ohms. In order to obtain the maximum performance out of these 
components, some form of heat sinking is required. The evaluation module ships without a heat radiation 
device. The appendix offers guidelines the measurements users can employ to fabricate their own version of 
a simple metal heat plate. 

Users are also encouraged to modify the evaluation module by exchanging power switches with other 
components offering better thermal performance. Power FETs designed with a lower RDSON would tend to 
require less heat sinking. Traditionally, such FETs would have a lower maximum voltage, but for applications 
requiring smaller voltages, this may be an acceptable option. 

 

 

Resistance (

Rated Power (W) 

Maximum RMS Current (A) 

Part Number 

0.01 

17.3 

CRA2512-FZ-R010ELF 

0.002 

50 

CSS2H-2512K-2L00F 

Summary of Contents for PAC5532EVK1

Page 1: ...Copyright 2018 Active Semi Inc PAC5532EVK1 User s Guide Power Application Controllers www active semi com...

Page 2: ...g 7 JTAG Debugging 7 Serial Communications 7 Alternate Serial Communications 8 Hall Sensor DAC Interface 8 PAC5532EVK1 Setup 10 Power Considerations 11 Maximum Current and Voltage 11 SENSE Resistors 1...

Page 3: ...evaluation module to a PC computer through a conventional Virtual Comm Port which can then be used in the communication efforts by taking advantage of the PAC5532 s UART interface Graphical User Inte...

Page 4: ...ications and controllers Single IC PAC5532 with configurable PWM outputs ADC inputs I2C UART SPI communication ports and GPIO Gate driving for up to three half H Bridge tri phase inverter Schematics B...

Page 5: ...2018 PAC5532EVK1 RESOURCES Pinout and Signal Connectivity The following diagram shows the male header pinout for the PAC5532EVK1 evaluation module as seen from above Figure 2 PAC5532EVK1 Headers and...

Page 6: ...voltage regulators analog front end and microcontroller are enabled LED s When an operational voltage is applied LED D5 will light up This is the LED which notifies that the VSYS 5V rail is up and run...

Page 7: ...t 7 NC Not Connected 8 TDI JTAG Data Input 9 GND GND System GND 10 NC Not Connected 11 GND GND System GND 12 TRACE CLK ETM Trace Clock 13 GND GND System GND 14 TRACE DATA 0 ETM Trace Data 0 15 GND GND...

Page 8: ...urces can be alternatively utilized as PWM DAC outputs for in real time debugging Jumpers JMP1 2 3 are used to select the preferred function NOTE 2 pin shunts must be placed on the JMP1 2 3 in order f...

Page 9: ...9 Rev 1 0 February 2018 NOTE Test stakes DAC1 2 3 are only available when jumpers JMP1 2 3 have been shunted on the DAC respective position Test Stake Description DAC 1 PORTD0 DAC 2 PORTD1 DAC 3 PORTD...

Page 10: ...V the PAC5532 s Multi Mode Power Manager will be engaged and the VSYS 5V regulator will be enabled This event will result in LED D5 lighting up 2 Connect the 3 Phase BLDC PMSM motor via spade tab conn...

Page 11: ...cording to their application The following table showcases different resistance values maximum currents and suggested part numbers NOTE For increased current handling adding thermal heat sinking to th...

Page 12: ...tions the user will be responsible for selecting a proper SENSE resistor suitable power FET adding heat sinking and in some cases some extra clamping Suggested Heat Sink Profile The following drawing...

Page 13: ...nsients is of utmost importance to protect both the power switches as well as the PAC5532 pre drive power stage block Adding DRS Clamps The PAC5532EVK1 evaluation module already incorporates a series...

Page 14: ...ical or safety critical devices systems or equipment nor in applications where failure or malfunction of any Active Semi product can reasonably be expected to result in personal injury death or severe...

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