Acromag IntelliPack 841T User Manual Download Page 6

IntelliPack Series 841T Transmitter/Alarm User's Manual                                                                Frequency Input 
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 - 6 - 

Electromechanical Relay Contact Protection:

  To maximize 

relay life with inductive loads, external protection is required.  For 
DC inductive loads, place a diode across the load (1N4006 or 
equivalent) with cathode to (+) and anode to (-).  For AC inductive 
loads, place a Metal Oxide Varistor (MOV) across the load.  See 
Relay Contact Protection Drawing 4501-646 for details. 

 
IMPORTANT (Frequency Inputs only):

  Noise and/or jitter 

on the input signal has the effect of reducing (narrowing) the 
instrument’s deadband and may produce contact chatter.  
The long term effect of this will reduce the life of mechanical 
relays.  To reduce this undesired effect, you should increase 
the effective deadband.  Note the input averaging function of 
this transmitter may also be used to reduce contact chatter. 

 
5.

   Grounding:

  See Electrical Connections Drawing 4501-683. 

The module housing is plastic and does not require an earth 
ground connection.  However, there are mounting positions 
on the output terminals to connect a cable shield, plus earth 
ground.  These connections are isolated from the internal 
circuit and are recommended to minimize noise and help 
protect the unit from damaging I/O transients. 

 

WARNING:

  For compliance to applicable safety and 

performance standards, the use of shielded cable is 
recommended as shown in Drawing 4501-683.  Further, the 
application of earth ground must be in place as shown in 
Drawing 4501-683.  Failure to adhere to sound wiring and 
grounding practices may compromise safety & performance.

 

 
 

3.0  MODULE CONFIGURATION 

 

The IntelliPack module needs to be configured for your 

application.  Configuration is done using Acromag’s Windows 95

 

or NT

 IntelliPack Configuration Program and Serial Port 

Adapter.  Transmitter calibration and configuration details are 
included in the IntelliPack Transmitter Configuration Manual 
(8500-570).  Field calibration is only applicable to frequency input 
types.   Field adjustment of transmitter zero & full-scale (scaling 
parameters), plus alarm setpoint & dropout (Model 841T-1500), 
can be accomplished via the module’s push-buttons and LED’s in 
the absence of a host computer. 

 

FIELD CONFIGURATION (Frequency Inputs Only) 

 

This program mode allows adjustment to key transmitter 

calibration and alarm parameters in the field, without having to 
connect a host computer.  Field reprogrammability of zero & full-
scale, plus alarm setpoint & deadband (“-1500” units) is 
accomplished via the transmitter/alarm module’s “SET”, “MODE”, 
“UP”, and “DOWN” push buttons, and the zero/full-scale and 
relay LED’s (see Dwg. 4501-642). 

 
Equipment Required 

 

An accurate frequency input source adjustable over the 
configured input range.  This source must be accurate 
beyond the module specifications for best results.  Use a 
source with an output impedance of 100

 or less.  An 

accurate current or voltage meter is required to monitor the 
output level.  This meter must be accurate beyond the 
module specifications for best results. 

Note:

  

The module’s input frequency range must already be set 

via the IntelliPack Configuration Software.  Frequencies outside 
of the configured input range will not be accepted for zero, full-
scale, setpoint, or dropout calibration.  Since input frequencies 
cannot be validated during field programming, entering incorrect 
signals can produce an undesired output response.  Install a 
jumper between 

the output “I+” and “JMP” terminals for voltage 

output (default), remove this jumper for current output. 
 

Transmitter/Alarm General Field Programming Procedure 

 
The following procedure uses the corresponding zero/full-

scale (labeled “Z/FS”) and relay (labeled “RLY”) LED’s to indicate 
which parameter is being programmed.  A constant ON zero/full-
scale LED refers to zero configuration (input for 0% output), a 
flashing ON/OFF zero/full-scale LED refers to full-scale/span 
configuration (input for 100% output).  A constant ON relay LED 
indicates setpoint adjustment, a flashing ON/OFF relay LED 
indicates dropout/deadband adjustment.  Refer to Table 3. 

 
CAUTION:

  Do not insert sharp or oversized objects into the 

switch openings as this may damage the unit.  When depressing 
the push-buttons, use a blunt tipped object and apply pressure 
gradually until you feel or hear the tactile response. 
 
1.     Connect a frequency source to the input, as required 

(refer to Electrical Connections Drawing 4501-683). 

2.     Apply pow

er, and the module’s green “Run” LED will light. 

3.     Press and hold the 

“MODE”

 push button until the green 

“Run” LED turns OFF and the yellow “Zero/Full-Scale” LED 
turns ON.  In this mode, the unit is ready to accept a zero 
input for the transmitter (scaling input for 0% output).  If you 
do not wish to change the zero parameter, skip to step 7. 

4.     Adjust the input source near the zero level according to your 

input range (value must be within input range selected).  For 
best results, use a frequency of 1Hz or greater.  Unmeasur-
able frequencies below 1Hz are interpreted as 0Hz. 

5.     Press the

 

“UP”

 or

 

“DOWN”

 push-button one time to cause 

the module to auto-adjust its output level to the 
corresponding output zero according to the output range 
selected.  If the output is not exactly at the zero level, then 
each successive depression of the “UP” or “DOWN” switch 
will increment or decrement the output signal by a small 
amount.  Holding the switch depressed will increase the 
amount of increment or decrement. 

6.     Press the 

“SET”

 push-button to accept the zero value.  

Note every time “SET” is pressed, the yellow “Status” LED 
will flash once and the zero output will be captured. 

7.     Press the

 

“MODE”

 push button one 

time.  The yellow “Zero/ 

Full-

Scale” LED will flash on/off, indicating the unit is ready 

to accept the full-scale value for setting the span (scaling 
input for 100% output).  If you do not wish to change the full-
scale parameter, skip to step 11. 

8.     Adjust the input frequency to the full-scale level according to 

your input range (the value must be within the input range 
selected).  The module uses the zero and full-scale levels to 
set the span (span = full-scale - zero). 

Summary of Contents for IntelliPack 841T

Page 1: ...Frequency or Pulse Counting Input USER S MANUAL ACROMAG INCORPORATED 30765 South Wixom Road Wixom MI 48393 2417 U S A Tel 248 295 0880 Fax 248 624 9234 Copyright 1997 Acromag Inc Printed in the USA D...

Page 2: ...T are registered trademarks of Microsoft Corp 1 0 INTRODUCTION These instructions cover hardware functionality of the transmitter models listed in Table 1 Supplementary sheets are attached for units w...

Page 3: ...lity of this device to be reprogrammed many times Convenient Field Reprogrammability Adjustment to transmitter zero and full scale plus alarm setpoint and deadband can be made via module push buttons...

Page 4: ...he common DB9P serial port connector of a host computer The adapter also has a 6 wire RJ11 phone jack to connect to the IntelliPack alarm module via a separate interconnecting cable described below Re...

Page 5: ...ages from the rail Electrical Connections Terminals can accommodate wire from 12 24 AWG stranded or solid copper Strip back wire insulation 1 4 inch on each lead before installing into the terminal bl...

Page 6: ...tage meter is required to monitor the output level This meter must be accurate beyond the module specifications for best results Note The module s input frequency range must already be set via the Int...

Page 7: ...d Configuration LED Program Indication LED INDICATOR Constant ON FLASHING Yellow Zero Full Scale labeled Z FS Zero Full Scale 841T 1500 Only Yellow Relay labeled RLY High or Low Setpoint High or Low D...

Page 8: ...rking and powered serial interface adapter Acromag s Application Engineers can provide further technical assistance if required When needed complete repair services are available from Acromag 6 0 SPEC...

Page 9: ...tion near the upper end of the range thus decreasing effective accuracy in this range Table 6 Input Measurement Alarm Accuracy Nominal Input Range Accuracy at 25 C Accuracy Over Temperature 0 to 100 0...

Page 10: ...tacts The relay operates as a limit alarm with control of deadband hysteresis latching non latching contacts failsafe non failsafe modes plus relay time delay SPDT Alarm Relay Specifications 841T 1500...

Page 11: ...static Discharge ESD Immunity Complies with IEC1000 4 2 Level 3 8KV 4KV air direct discharge to the enclosure port and European Norm EN50082 1 Surge Immunity Complies with IEC1000 4 5 Level 3 2 0KV an...

Page 12: ...t Range Unit can be configured for either a voltage or current output range A jumper must also be installed between the output I and JMP terminals for voltage output remove this jumper for current out...

Page 13: ...m state or non failsafe operation relay energized in alarm state Failsafe mode provides the same contact closure for alarm states as for power loss while non failsafe mode uses alarm contact closure o...

Page 14: ...SIENT SUPPRESSION DEVICES NOT SHOWN BRTN INP UT 2 3 2 2 FQ IN 5 V INPUT SIGNAL CONDITIONING HYSTERESIS DIV PD BIPO PUP COMPARATOR SERIES 841T SIMPLIFIED SCHEMATIC UNIP REF 1 5 V INPUT ISOL ATION MODE...

Page 15: ...ency Pulse Counting Counts Counts ANALOG INPUT MODEL 811T 1500 ONLY PV PV Percent SEN SOR INPUT BLOCK RANGE ADJUST BLOCK PV Transfer Function Linear Proportional Configuration Variables High or Low Li...

Page 16: ...IntelliPack Series 841T Transmitter Alarm User s Manual Frequency Input ___________________________________________________________________________________________ 16...

Page 17: ...0 T O 3 6 VDC REL AY CO NNECTIO NS Acromag GROUND T B4 M O D E RE L AY P WR 8 4 1 T 1 5 0 0 REMO TE EXTERNAL CO UNTER RESET SW I T CH OPEN COL L ECT OR SEE T B2 INPUT CONNECT IONS ON PAGE 2 PRACT ICES...

Page 18: ...T NOT E 2 T HIS GROUND CONNECT ION IS RECOMMENDED F OR BEST USE CAUT I ON AND AVOID MAKING ADDIT IONAL GROUND CONNECT IONS W HICH COUL D GENERAT E GROUND L OOPS AND MEASUREMENT ERROR T B2 E X C E X C...

Page 19: ...21 24 CONTACT FIGURE A 46 TB4 TB3 GROUND CONTACT FIGURE B RELAY 46 43 45 N O COM 35 42 JMP TB3 PWR 32 34 31 DC V DC 11 14 12 TB2 22 15 25 23 26 DIODE DC LOAD TB4 N C MOV AC LOAD TB4 N C SPDT CONTACTS...

Page 20: ...________________________________ 20 RUN Acromag RLY S T Z FS 118 9 4 68 95 3 3 75 MODE S E T D IN EN 50022 35mm T R AIL D IN MOU N TIN G C L 2 34 59 4 SC R EWD R IVER SLOT FOR R EMOVAL FR OM T R AIL 4...

Page 21: ...______________________________________ 21 Revision History The following table details the revision history for this document Release Date Version EGR DOC Description of Revision 03 AUG 2017 J CAP JAA...

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