ACPro 024K Series Installation Instructions Manual Download Page 11

11

 CAUTION:

The unit should never be operated without a 

filter in the return air system. Replace disposable 

filters with the same type and size.

•  Do not attempt to add additional oil to motors unequipped 

with oil tubes. The compressor is hermetically sealed at the 

factory and does not require lubrication.

REFRIGERANT CHARGING

 CAUTION:

This heat pump contains liquid and gaseous 

refrigerant under pressure. Adjustment of 

refrigerant charge should only be attempted 

by qualified, trained personnel thoroughly 

familiar with the equipment and safe responsible 

refrigerant handling procedures. Under no 

circumstances should the homeowner attempt 

to install and/or service this equipment. Failure 

to comply with this warning could result in 
equipment damage, personal injury, or death.

Charging the Unit in AC Mode

(with Outdoor Temperatures Above 65° F)

1. With the system operating at steady-state, measure the suction 

and liquid refrigerant pressures (in psig) at the service valves.

2. Measure the compressor discharge and the ambient air 

temperatures (° F).

3. Use 

Table 3 (page 12)

Table 4 (page 12)

Table 5 (page 

13)

Table 6 (page 13)

Table 7 (page 14)

, or 

Table 8 

(page 14)

 to verify system conditions (during cooling mode) 

for proper charge amount.

Charging the Unit in Heating Mode

1. Evacuate the refrigerant system.

2. Use 

Table 9 (page 15)

Table 10 (page 15)

Table 11 

(page  15)

Table 12 (page 16)

Table 13 (page 16)

or 

Table 14 (page 16)

, as a guide and weigh in the proper 

charge as shown on the unit rating plate (during heating mode 

operation). 

NOTE:

 Unit charge MUST be verified in cooling 

season.

3. Verify the unit is operating properly according to the System 

Heating section on 

page 10

.

COMPONENT FUNCTIONS

Low Pressure Switch (Select Models)

 - This safety switch is 

factory installed and located in the suction line internal to the 

unit. The switch is designed to protect the compressor if a loss 

of charge occurs. Under normal conditions, the switch is closed.
If the suction pressure falls below 5 psig, then the switch will 

open and de-energize the unit. The switch will close again once 

the suction pressure increases above 20 psig. The low pressure 

switch interrupts the thermostat inputs to the unit.

NOTE:

 When the switch opens and then closes, there will be 

a 5 minute short cycling delay before the unit can energize.

High Pressure Switch 

- This safety switch is factory installed 

and located in the compressor discharge line internal to the 

unit. The switch is designed to de-energize the system when 

very high pressures occur during abnormal conditions. Under 

normal conditions, the switch is closed.
If the discharge pressure rises above 650 psig, the switch will 

open and de-energize the unit. The switch will close again once 

the discharge pressure decreases to 460 psig. The high pressure 

switch interrupts the thermostat inputs to the unit.

NOTE:

 When the switch opens and then closes, there will be 

a 5 minute short cycling delay before the unit can energize.

UNIT MAINTENANCE

 WARNING:

To prevent electrical shock, personal injury, or 

death, disconnect all electrical power to the unit 

before performing any maintenance or service. 

The unit may have more than one electrical 
supply.

Proper maintenance is important to achieve optimum 

performance from the heat pump. The ability to properly perform 

maintenance on this equipment requires certain mechanical 

skills and tools. If you do not possess these skills, contact your 

dealer for maintenance. Consult your local dealer about the 

availability of maintenance contracts. Routine maintenance 

should include the following:

•  Inspect and clean or replace air filters at the beginning of each 

heating and cooling season, or more frequently if required.

•  Inspect the condensate drain and outdoor coil at the beginning 

of each season. Remove any debris. Clean the coils as 

necessary using water or an approved all-aluminum cleaner. 

Rinse thoroughly with water.

•  Inspect the electrical connections for tightness at the beginning 

of each heating and cooling season. Service as necessary.

•  Inspect and clean blower housing, motor and wheel.

Summary of Contents for 024K Series

Page 1: ...s an important role as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could r...

Page 2: ...0 Start Up Procedure 10 Air Circulation 10 System Heating 10 System Cooling 10 Short Cycle Protection 10 Emergency Heat 10 Anti Short Cycle Timer Test 10 Heating Mode 10 Cooling Mode 10 UNIT MAINTENAN...

Page 3: ...Disturbing the insulation of this product during installation maintenance or repair will expose you to fiberglass wool Breathing this material may cause respiratory irritations or may cause lung canc...

Page 4: ...w and temperature rise It is important that the duct system be designed to provide the correct flow rates and external pressure rise An improperly designed duct system can result in nuisance shutdowns...

Page 5: ...or insulation material requirements HEAT PUMP INSTALLATION Unpacking the Unit It is recommended that the unit be unpacked at the installation site to minimize damage due to handling CAUTION Do not tip...

Page 6: ...ble if a minimum two inch clearance is available 1 Start the installation from under the home by cutting a small hole in the sub floor Determine how the floor joist location will affect cutting the op...

Page 7: ...ecttheline voltageleadstotheterminalsonthecontactor inside the control compartment Extend leads through power wiring hole See Figure 7 Connect L1 L2 directly to the contactor Use only copper wire for...

Page 8: ...ere is no Y1 IN input present Without resetting using the test pins the fault codes will stay in the board s memory continuously even through loss of power for 7 days Electric Heat Package optional Th...

Page 9: ...37 796 40 Tap T2 1308 24 1271 25 1230 26 1185 27 1136 28 1084 29 1027 31 967 33 Tap T3 1266 25 1332 24 1291 24 1245 25 1192 27 1132 28 1067 30 995 32 Tap T4 1518 21 1481 21 1442 22 1400 23 1355 23 13...

Page 10: ...ure Allow the cooling system to operate for several minutes and check for the discharge of cool air at the supply registers Short Cycle Protection The control circuit is equipped with a time delay fea...

Page 11: ...is closed If the suction pressure falls below 5 psig then the switch will open and de energize the unit The switch will close again once the suction pressure increases above 20 psig The low pressure s...

Page 12: ...75 80 85 90 95 100 105 LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP 135 238 135 137 239 139...

Page 13: ...R TEMPERATURE F 70 75 80 85 90 95 100 105 LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP 135 26...

Page 14: ...e suction pressure will vary from design value if outdoor air flow entering dry bulb or entering wet bulb temperatures vary NOTES 1 All pressures are listed psig and all temperatures in F 2 Discharge...

Page 15: ...63 124 69 283 130 84 307 145 105 352 166 126 396 188 43 231 109 52 249 116 61 268 122 70 287 128 85 314 142 106 359 162 127 403 182 44 238 107 53 255 114 62 273 120 71 290 126 86 321 139 107 366 157 1...

Page 16: ...115 47 242 123 58 268 132 69 294 141 84 324 158 104 374 183 124 424 208 38 223 113 48 248 121 59 273 130 70 298 139 85 331 155 105 381 178 125 431 201 39 230 111 49 254 119 60 278 128 71 301 137 86 3...

Page 17: ...02 2 48 Figure 9 Physical Data Unit Dimensions A 3 Opening for 12 Diameter Supply Duct 9 15 17 50 9 0 Opening for 14 Diameter Return Duct 10 15 5 5 B 1 3 15 Alternate Power Supply Entry Rear View L W...

Page 18: ...connections use copper conductors only 3 Not suitable on systems that exceed 150V to ground 4 For replacement wires use conductors suitable for 105 C 1 Couper le courant avant de faire letretine 2 Emp...

Page 19: ...servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150V to ground 4 For replacement wires use conductors suitable for 105 C 1 Couper le courant avant...

Page 20: ...1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150V to ground 4 For replacement wires use conductors suitable for 105...

Page 21: ...nd stage outdoor thermostat is field supplied NOTE 2 HUD outdoor thermostat is not factory installed in all models For HUD applications Remove white wire between terminal W2 and W2 IN terminal C G O W...

Page 22: ...22...

Page 23: ...23...

Page 24: ...NSTALLATION ADDRESS CITY STATE UNIT MODEL UNIT SERIAL Unit Installed Minimum clearances per Figure 1 page 4 YES NO INSTALLER NAME CITY STATE Has the owner s information been reviewed with the customer...

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