ACPro 024K Series Installation Instructions Manual Download Page 10

10

STARTUP & ADJUSTMENTS

Pre-Start Checklist

The following check list should be observed prior to starting 

the unit.

  Is the unit level? Unit should be level or slightly slanted toward 

the drain for proper condensate drainage.

 Is the unit installed with the proper clearances as listed on 

page 4

?

 Is the wiring correct according to the wiring diagram and 

electrical codes?

  Are all the wiring connections tight? Check the condenser fan 

to make sure it turns freely. 

  Is the overcurrent protection properly sized?

 Is the thermostat wired correctly? Is it installed in a proper 

location?

  To achieve rated capacity and efficiency the compressor must 

be exposed to refrigerant for at least 24 hours prior to running 

and then must be run for a minimum of 12 hours.

Start-Up Procedure

The control circuit consists of an anti-short cycle timer that will 

not let the compressor re-start before 5 minutes have elapsed.

1. Set the system mode to OFF and the temperature mode to 

its highest setting.

2. Turn power on at the disconnect switch.

3. Set the system mode to ON or COOL.

4. Set the temperature mode below room temperature. Verify 

that the indoor blower, outdoor fan, and compressor energize 

and the cooling function starts.

5. Verify the discharge air grilles are adjusted and the system 

air is balanced.

6. Verify the duct work has no air leaks.

7. Verify the condensate drain is installed correctly and functions 

properly.

8. Set the temperature mode above room temperature. The unit 

should stop.

9. Instruct the homeowner on unit and thermostat operation and 

filter servicing.

Air Circulation

Leave the thermostat system mode on OFF, and set the fan 

mode to ON. Blower should run continuously. Check the air 

delivery at the supply registers and adjust register openings for 

balanced air distribution. Examine ducts for leaks or obstruction 

if insufficient air is detected.
Set the thermostat fan mode to AUTO. The blower should stop 

running.

System Heating

Set the thermostat system mode to HEAT and the fan mode to 

AUTO. Change the thermostat temperature selector above the 

existing room temperature and check for the discharge of warm 

air at the supply registers.

System Cooling

Set the thermostat’s system mode to COOL and the fan mode to 

AUTO. Change the thermostat temperature selector below the 

existing room temperature. Allow the cooling system to operate 

for several minutes and check for the discharge of cool air at 

the supply registers.

Short Cycle Protection

The control circuit is equipped with a time-delay feature for 

protection against short cycling. With the system operating in 

the cooling mode, gradually raise the thermostat temperature 

setting until the whole system de-energizes. Immediately lower 

the thermostat temperature to the original setting and verify that 

the indoor blower is energized. After approximately 5 minutes 

the compressor and the outdoor fan will energize.

Emergency Heat

(Available only when Electric heat is supplied)

1. Set the thermostat’s system mode to EM HT and the fan 

mode to AUTO (intermittent air) or ON (continuous air).

2. Set the thermostat’s temperature selector above the existing 

room temperature and check the following:

•  The thermostat auxiliary heat is indicated as ON.

•  The compressor and the fan should not run; low voltage 

circuit remains energized.

•  The blower runs according to the thermostat’s fan mode 

setting.

Forced Defrost Mode (Field Test)

•  When the 

TEST

 terminals are shorted for more than 3 seconds, 

with the 

Y1

 input active and pressure switches closed, the 

ACST will be eliminated and the compressor contactor output 

energizes. The control will be placed into a forced defrost 

mode.

 

NOTE:

 The coil temperature sensor does not need to be cold 

when the unit is forced into defrost.

•  If the short across the TEST pins exist, the unit will stay 

in DEFROST as long as the short remains or until the 

TERMINATE TIME is reached (11 minutes). This will happen 

regardless of coil temperature.

Anti Short Cycle Timer Test

The 5 minute time delay feature can be bypassed by shorting 

the TEST pins together.

Heating Mode

When the TEST pins are shorted together for more than 1 second, 

the control will switch between defrost mode and heating mode.

Cooling Mode

When the TEST pins are shorted together for more than 1 

second, the Anti Short Cycle Timer will be bypassed.

Table 2. Control Board Status Indicators

STATUS

INDICATOR

STATUS

TYPE

DIAGNOSTIC 

DESCRIPTION

C1

Operating Status Cooling, 1st Stage

H1

Operating Status Heating, 1st Stage

SC

Operating Status Anti Short Cycle Timer

0S

Operating Status Defrost

_.

Operating Status Power on, no call for

operation

01

Fault

Pressure Switch, low

02

Fault

Pressure Switch, high

03

Fault

Temperature Sensor,

Ambient

04

Fault

Temperature Sensor, Coil

05

Fault

Board

0F (FLASHING)

Input Error

Forced defrost - test

short applied longer than

11 minutes

Summary of Contents for 024K Series

Page 1: ...s an important role as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could r...

Page 2: ...0 Start Up Procedure 10 Air Circulation 10 System Heating 10 System Cooling 10 Short Cycle Protection 10 Emergency Heat 10 Anti Short Cycle Timer Test 10 Heating Mode 10 Cooling Mode 10 UNIT MAINTENAN...

Page 3: ...Disturbing the insulation of this product during installation maintenance or repair will expose you to fiberglass wool Breathing this material may cause respiratory irritations or may cause lung canc...

Page 4: ...w and temperature rise It is important that the duct system be designed to provide the correct flow rates and external pressure rise An improperly designed duct system can result in nuisance shutdowns...

Page 5: ...or insulation material requirements HEAT PUMP INSTALLATION Unpacking the Unit It is recommended that the unit be unpacked at the installation site to minimize damage due to handling CAUTION Do not tip...

Page 6: ...ble if a minimum two inch clearance is available 1 Start the installation from under the home by cutting a small hole in the sub floor Determine how the floor joist location will affect cutting the op...

Page 7: ...ecttheline voltageleadstotheterminalsonthecontactor inside the control compartment Extend leads through power wiring hole See Figure 7 Connect L1 L2 directly to the contactor Use only copper wire for...

Page 8: ...ere is no Y1 IN input present Without resetting using the test pins the fault codes will stay in the board s memory continuously even through loss of power for 7 days Electric Heat Package optional Th...

Page 9: ...37 796 40 Tap T2 1308 24 1271 25 1230 26 1185 27 1136 28 1084 29 1027 31 967 33 Tap T3 1266 25 1332 24 1291 24 1245 25 1192 27 1132 28 1067 30 995 32 Tap T4 1518 21 1481 21 1442 22 1400 23 1355 23 13...

Page 10: ...ure Allow the cooling system to operate for several minutes and check for the discharge of cool air at the supply registers Short Cycle Protection The control circuit is equipped with a time delay fea...

Page 11: ...is closed If the suction pressure falls below 5 psig then the switch will open and de energize the unit The switch will close again once the suction pressure increases above 20 psig The low pressure s...

Page 12: ...75 80 85 90 95 100 105 LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP 135 238 135 137 239 139...

Page 13: ...R TEMPERATURE F 70 75 80 85 90 95 100 105 LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP LIQ PRESS DIS TEMP 135 26...

Page 14: ...e suction pressure will vary from design value if outdoor air flow entering dry bulb or entering wet bulb temperatures vary NOTES 1 All pressures are listed psig and all temperatures in F 2 Discharge...

Page 15: ...63 124 69 283 130 84 307 145 105 352 166 126 396 188 43 231 109 52 249 116 61 268 122 70 287 128 85 314 142 106 359 162 127 403 182 44 238 107 53 255 114 62 273 120 71 290 126 86 321 139 107 366 157 1...

Page 16: ...115 47 242 123 58 268 132 69 294 141 84 324 158 104 374 183 124 424 208 38 223 113 48 248 121 59 273 130 70 298 139 85 331 155 105 381 178 125 431 201 39 230 111 49 254 119 60 278 128 71 301 137 86 3...

Page 17: ...02 2 48 Figure 9 Physical Data Unit Dimensions A 3 Opening for 12 Diameter Supply Duct 9 15 17 50 9 0 Opening for 14 Diameter Return Duct 10 15 5 5 B 1 3 15 Alternate Power Supply Entry Rear View L W...

Page 18: ...connections use copper conductors only 3 Not suitable on systems that exceed 150V to ground 4 For replacement wires use conductors suitable for 105 C 1 Couper le courant avant de faire letretine 2 Emp...

Page 19: ...servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150V to ground 4 For replacement wires use conductors suitable for 105 C 1 Couper le courant avant...

Page 20: ...1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150V to ground 4 For replacement wires use conductors suitable for 105...

Page 21: ...nd stage outdoor thermostat is field supplied NOTE 2 HUD outdoor thermostat is not factory installed in all models For HUD applications Remove white wire between terminal W2 and W2 IN terminal C G O W...

Page 22: ...22...

Page 23: ...23...

Page 24: ...NSTALLATION ADDRESS CITY STATE UNIT MODEL UNIT SERIAL Unit Installed Minimum clearances per Figure 1 page 4 YES NO INSTALLER NAME CITY STATE Has the owner s information been reviewed with the customer...

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