aci A/ASCS Installation And Operation Instructions Download Page 2

2305 Pleasant View Rd. 

 Middleton Industrial Park 

 Middleton, WI 53562

PH: (608) 831-2585 

 FAX (608) 831-7407

File Name: I0000138 Rev 6.Doc

Page 2 of 3

For applications in which the normal operating current is below the 3.0A trip point

 (See Figure 5 below

), the conductor being

monitored may be looped through the sensor 12 times giving you a total operating current of 12X the original current.  
Example: A small fan operating at 0.2A should be wrapped through the sensor 18 times to give you a total operating current
Of 3.6Amps flowing through the A/ASCS or another option is to use the A/ASCS-L.

ACI

Automation Components, Inc.

A/ASCS

Middleton, WI    

US

3JHX

LISTED

IND.CONT.EQ.

C

IND.CONT.EQ.

LISTED

3JHX

ACI

Middleton, WI    

Automation Components, Inc.

A/ASCS

C

US

Figure 5: Wire Through Sensor

For applications in which the normal operating current is greater than 200 or250 Amps

(see operating specifications below)

 or 

for conductor diameters larger than 0.750” (1.90 cm) in diameter, an external 5 Amp Current Transformer must be used as shown 
in 

Figure 6 below

.

Remember that the secondary of the 5A CT must be shorted together before the power may be turned onto the monitored device.

Example: For currents up to 600 Amps
                (and not below 70 Amps, where
                Current Transformer (C.T.)
                secondary falls down to 1 Amp)
                use a 600:5 ratio C.T. as shown:

600:5 Ratio 5A C.T.

Nut

Wire

Ins

ula

ted

Co

ndu

cto

r

Figure 6: Current Transformer

 Wiring

ACI recommends the use of a 2 conductor 16 to 22 AWG shielded cable or twisted pair 

copper wire only

 for all current switch  

applications.  A maximum wire length of less than 30 meters (98.4 feet) should be used between the A/CS Series current switches 
and the Building Management System or controller.  

Note:

  

When using a shielded cable, be sure to connect only (1) end of the 

shield to ground at the controller. Connecting both ends of the shield to ground may cause a ground loop.

  When removing the 

shield from the sensor end, make sure to properly trim the shield so as to prevent any chance of shorting.  The current switch output 
terminals represent a solid-state switch for controlling AC and DC loads and is not polarity sensitive.  The recommended torque to 
be used on the terminal block connections is 0.67 Nm or 5.93 in-lbs..  The aperture (hole) size of the current switch is 0.75” (1.90 
cm) and will accept a maximum cable diameter of 350 MCM’s.

 Operating Specifications

ACI Model #

Adjustable Trip Point

Output Switch Rating

Max. Sensing 

Current Voltage

Max. Continuous 

Current

Max. Current for

 6 seconds

Max. Current for

 1 second

A/ASCS

3.00 - 250 Amps

0.30Amps @ 200VAC/VDC

600 VAC

200 Amps

400 Amps

800 Amps

A/ASCS-L

2.00 - 250 Amps

0.30Amps @ 200VAC/VDC

600 VAC

200 Amps

400 Amps

800 Amps

A/ASCSX

3.00 - 250 Amps

0.15Amps @ 300VAC/VDC

600 VAC

250 Amps

500 Amps

1,000 Amps

A/ASCSX-L

2.50 - 250 Amps

0.15Amps @ 300VAC/VDC

600 VAC

250 Amps

500 Amps

1,000 Amps

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