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achilles KOOP A13S, Owner'S Handbook Manual

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achilles KOOP A13S Owner'S Handbook Manual Download Page 2

1

CONTENTS

1. Excavator structure

1

2. Excavator dimensions

2

3.Technical characteristics

3-4

4.Working Range

5

5. Lubrication point of excavating device

6-7

6

．

Safety regulation

8-10

7. Operation and use of the machine

11-14

8 . Transportation of excavator

15

9. Inspection and maintenance

16-24

10.Check and maintain tables

25-26

11.Technical failure causes and solutions

26-27

1. Excavator structure

Summary of Contents for KOOP A13S

Page 1: ...POWER BY A15S Crawler Excavator OWNER S HANDBOOK ...

Page 2: ...rking Range 5 5 Lubrication point of excavating device 6 7 6 Safety regulation 8 10 7 Operation and use of the machine 11 14 8 Transportation of excavator 15 9 Inspection and maintenance 16 24 10 Check and maintain tables 25 26 11 Technical failure causes and solutions 26 27 1 Excavator structure ...

Page 3: ... cylinder 14 Handle 4 Arm 15 Chair 5 Bucket cylinder 16 Rubber track 6 Rocker 17 Driving wheel 7 Connecting rod 18 Guide wheel 8 Bucket 19 Supporting wheel 9 Platform 20 Frame 10 Slewing bearing 21 Power switch 11 Bulldozer cylinder 2 Excavator dimensions ...

Page 4: ...900mm G 1220mm H 900mm J 180mm K 320mm L 2047mm S 159mm T 820mm V 878mm 3 Technical characteristics 1 Machine operating weight With 0 025m3 capacity backhoe 1500Kg Ground pressure 0 34 Kgf cm 2 Engine model KUBOTA D722 displacement 0 719 L ...

Page 5: ...arbox Walking speed 2 0Km h Maximum traction 12KN Climbing Capacity 30 Swing speed 13rmp 4 Hydraulic system bump gear pump working pressure 16 Mpa quantity of flow 21 6 L min 5 Capacity hydraulic oil tank 17 4 L diesel fuel tank 7 35 L engine oil tank 2 75 L 6 Bulldozer maximum clearance depth 345mm maximum ground clearance height 225mm 4 Working Range ...

Page 6: ...1650 mm C Max digging height 2610 mm D Max dumping height 1850 mm E Max vertical excavation depth 1375 mm F Min radius of gyration 1330 mm G Max lifting height of bulldozer 345 mm H Max depth of bulldozer 255 mm 5 Lubrication point of excavating device ...

Page 7: ...6 ...

Page 8: ...and bucket pin 5 boom and arm pin 12 bulldozer cylinder and frame pin 6 arm cylinder and arm pin 13 rotary bearing outer tooth butter hole 7 bucket cylinder and arm pin 14 rotary bearing inner tooth butter hole 6 Safety regulation The excavator is operated by trained drivers and shall comply with relevant national regulations Check the function of the operating system before starting work If ...

Page 9: ...put out the fire but use powder foam fire extinguisher or use sand and earth pressure to put out the fire or use cover or tarpaulin to put out the fire When checking the excavator stop the engine and lower the bucket to the ground or bracket The safety valve and overload valve in the hydraulic system shall not be adjusted at will and shall be adjusted by the company or the person entrusted by the ...

Page 10: ...9 Wear proper clothes and protective equipment Install the fire extinguisher and first aid kit Do not remove the safety device Equipped with the signalman and flagman ...

Page 11: ...emperature 45 Minimum ambient temperature 25 Engine oil temperature 98 Hydraulic oil temperature 88 Backhoe working 80 80 85 when the hammer works Engine start Check whether the control levers are in the middle Throttle should be placed at half stroke position Insert the starting key into the starting switch Engine shutdown ...

Page 12: ...working device left Joystick right platform right or working device right deflection The control lever in the middle position and does not operate 2 Right control lever of excavator Control boom and bucket Lever forward boom down Lever backward boom up Joystick right bucket out dump Joystick left bucket in DIG Joystick is in the middle and does not move 3 Right travel lever 4 Left travel lever Joy...

Page 13: ...12 Joystick forward dozer down Middle position of control lever the bulldozer plate does not move Joystick backward dozer lift ...

Page 14: ...13 7 Moving on uneven ground and slopes Engine water temperature Due to the small width of the machine special care should be taken when ...

Page 15: ... into the soil If this happens raise the boom slightly the bucket should also work smoothly When the bucket is full raise the boom and the stick keep the bucket level and turn the platform to the dump position for unloading 8 Backfilling or leveling In order to fill the trench the excavator must be placed perpendicular to the direction of the trench and the bulldozer plate shall be pressed on the ...

Page 16: ... there is no obstacle in the moving range of the excavator and turn the platform 180 to make the excavator track fully incline to the inclined plane Note the wheels of the transport vehicle should be chocked When the excavator is walking on the slope it is not allowed to operate its excavation mechanism Transportation Use a wooden wedge to fix the excavator on the floor of the power transmission v...

Page 17: ...avator parts the inspection and maintenance should be carried out meticulously according to the scheduled cycle see the inspection and maintenance table 3 Maintenance General inspection inspection cycle see inspection and maintenance table Visual inspection of leakage check corresponding loop oil level if leakage exists Check hydraulic fixtures and connections Inspect appearance of mechanical part...

Page 18: ... working efficiency of the engine basically depends on the working condition of the nozzle so it must be maintained regularly to ensure its normal operation In order to use the engine better the driver of the excavator should pay attention to the sign that the nozzle is not working well If necessary you may consult our company The signs are The crash of a single or multiple cylinder The engine ove...

Page 19: ...sen the joint on the fuel line turn the engine until the fuel bubbles out of the fuel line and retighten the joint 8 Replace the fuel filter element Remove oil filter from elastic support remove clamp and rubber hose Install a new filter non detachable filter element and clean the fuel oil filter 9 Clean the fuel strainer Clean fuel filter Remove the fuel pump cap Remove the filter and its seal wa...

Page 20: ...e cleaning equipment if necessary In this case unscrew the blockage idle the engine for 10 minutes then shut down and drain the cooling water in the cooling loop Reinstall drain blockage Fill up with cooling water and allow the engine to idle for a few minutes filling the entire loop with water Check the cooling water level and replenish the cooling water 14 Check the concentration of coolant Befo...

Page 21: ... Add hydraulic oil to the highest oil level Make the engine work Telescopic excavator each cylinder Push out the piston rod of the hydraulic cylinder Fill the tank to the highest level Reseal the tank to make the engine work Increase the pressure of the hydraulic tank and retract the piston rod of the hydraulic cylinder Note after this last operation the oil level in the hydraulic tank will be rai...

Page 22: ...ours Park the excavator on level ground stop the engine and release the oil while it s hot Remove the drain plug until the oil level reaches the Max mark of the oil gauge Close the oil hole cover and let the engine idle for a while Stop the engine check the oil level and refill the oil if necessary Replace the oil filter element The first change will be made after 50 hours and then 100 hours Loose...

Page 23: ...egularly for dusty environment should be emptied once a day Clean the dust tank and check the fastening of the butterfly screw by hand For inspection there should be no foreign bodies such as leaves that may cause the filter element to block Note when installing the arrow on the can points up Clean the filter element of the air filter Do this every 100 hours Remove and empty the dust collector Loo...

Page 24: ...e condition of filter element can be checked by placing a light source inside the filter element If the filter element is found to have holes the filter element should be replaced Replace the air filter element Replace every 400 hours after two washings Follow the same procedure as the cleaning instructions The quality of the new filter element is tested by light illumination Install new filter el...

Page 25: ...nd then every 400 hours Oil level of support wheel and guide wheel Check every 800 hours 10 Check and maintain tables NO Review and maintain content Maintenance cycle hours 10 50 100 200 400 800 1 3 4 5 6 7 8 1 General inspection oil water fuel leakage mechanical parts and hose appearance bolt and hydraulic joint fixed operating parts working lighting and indicator light working conditions 2 Fuel ...

Page 26: ...injection pressure check engine support fastening 6 Air cleaner empty the dust tank clean air filter element replace the empty filter element Check and maintain the list 7 Battery check the electrolyte level check for acidity and charging status 8 Walking reduction box check the oil level change the oil check the tightening torque of the connecting bolts 9 Track check the tensioning device 10 Supp...

Page 27: ... engine shutdown due to safety device low oil pressure or high water temperature Check the oil and water level Air filter element blocked Clean or replace There is something wrong with the nozzle Replace the nozzle Poor fuel quality Switch to quality fuel Excessive engine oil Restore the recommended oil level The fuel is of poor quality Use quality fuel Cylinder liner or piston ring wear Consult w...

Page 28: ...lve or limiting overload valve is out of order Consult with the company agency The cylinder is out of order Consult with the company agency Lack of hydraulic oil Add the hydraulic oil Filter clogged Cleaning and replacement Adjust the bad Adjust track tensioning Partial blockage of oil line Inspection and cleaning There s something wrong with the motor Consult with the company agency Sprocket tens...

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