background image

H6500

Confidential

Item

P/N

Description

Parts 

supply

1

35.87U03G001

LAMP WARNING LABEL P5260

2

51.8GF20G001

MYLAR FOR ELEVATOR 8GF P1100

3

75.8GF05G011

ASSY LAMP DOOR MODULE 8ML H6500

4

61.8GF02H011

TOP SHIELDING SECC 0.5T FOR H6500

5

70.8ML01G001

ASSY BOTTOM HOUSING MODULE H6500

6

70.8ML13G001

ASSY FRONT COVER MODULE 8ML H6500

70.8ML08GR01

ASSY FRONT COVER MODULE H6500(SERVICE) 

V

7

70.8ML06G001

ASSY IO PANEL MODULE H6500

70.8ML04GR01

ASSY IO COVER MODULE H6500 (SERVICE)

V

8

70.8ML07G001

ASSY TOP COVER MODULE H6500

70.8ML07GR01

ASSY TOP COVER AND LAMP COVER MODULE 

H6500(SERVICE)

V

9

70.8ML08G001

ASSY LAMP MODULE FIX H6500

SP.8ML04GC01

ASSY LAMP MODULE H9500BD(SERVICE) 

V

10

85.005AGG408

SCREW HEX I/O #4-40 H4*L8 NI NYLOK

11

85.0A123G050

SCREW PAN MECH M3*5 Ni

12

85.0A126G040

SCREW P/F MECH M3*5 Ni

13

85.1A323G080

SCREW P/F MECH M3*5 Ni

Summary of Contents for H6500 Series

Page 1: ...SERVICE MANUAL Prepared Checked Approved Date Revise Version Description 2011 09 14 V1 0 Initial Issue Copyright September 2011 All Rights Reserved H6500 Alex ...

Page 2: ...tomers will appreciate the service that you offer them This manual is for technicians and people who have an electronic background Please send the product back to the distributor for repairing and do not attempt to do anything that is complex or not mentioned in the troubleshooting Note The information found in this manual is subject to change without prior notice Any subsequent changes made to th...

Page 3: ...l module 2 9 Disassemble Engine module 2 10 Disassemble DMD chip and DMD board 2 10 Disassemble System fan module and the Blower module 2 12 Disassemble LVPS module 2 15 Disassemble Lamp driver module and Interrupt switch 2 16 Disassemble Bottom shielding and IO cover module 2 18 Disassemble Elevator foot rubber 2 19 Rod adjustment 2 20 Re write System and Lamp usage hour 2 21 Assemble Elevator fo...

Page 4: ...cover module 2 34 Assemble Lamp module 2 35 Chapter 3 Troubleshooting LED Lighting Message 3 1 Main Procedure 3 2 Chapter 4 Function Test Alignment Procedure Test Equipment Needed 4 1 Service Mode 4 1 OSD Reset 4 1 Test Condition 4 2 Test Inspection Procedure 4 3 PC Mode 4 4 Calibration 4 7 Video Performance 4 9 Optical Performance Measure 4 10 Others 4 12 Chapter 5 Firmware Upgrade Equipment Need...

Page 5: ...EDID Introduction 6 1 Equipment Needed 6 2 Enter EDID Firmware mode 6 3 Setup Procedure VGA HDMI 1 6 3 EDID Key In Procedure VGA HDMI 1 6 4 Setup Procedure HDMI 2 6 7 EDID Key In Procedure HDMI 2 6 8 Un lock SNID and Default Language Reset 6 10 Appendix A Exploded Overview I Appendix B Serial Number System Definition I PCBA Code Definition II ...

Page 6: ...0 60Hz 7 degree no keystone function when PIP function 6 Cooling system Advanced Air Flow Two fans with system acoustic noise level Temperature control circuits with adaptive fan rotational speeds High altitude cooling mode Maximum touch temperature follow UL60950 1 7 Throw ratio 1 5 1 8 distance width 1 828m projection distance 8 Projection lens F 2 55 wide 2 85 tele 1 2x Mechanical Zoom Lens YM4...

Page 7: ...e More than 50 of lamp population have light output 50 of initial lumen output at the lamp life time Lumen measure ment is through aperture 5 0 x 3 8 mm 13 System controller Scaler PW392CX1 DLP chip TI DDP3021X1 14 Lamp housing Lamp Assembly could be changed by customer himself but should read the user manual for instruction in advance Lamp Assembly should be provided by Coretronic and distributed...

Page 8: ... Vsync Frequency 50 85 Hz Video Signal RGB PC Analog RGB 0 7Vp p 75 ohm Separate TTL H V Sync Analog RGB 1Vp p 75 ohm Sync On Green signal Analog RGB 0 7Vp p 75 ohm Composite TTL Sync Video Composite video 1Vp p 75 ohm S video Luminance 0 714Vp p 75 ohm Chrominance 0 286Vp p 75 ohm Component Video 1Vp p 75 ohm 22 Temperature Operating 5 C 35 C Storage 20 C 60 C 23 Maximum Humidity Operating 5 C 35...

Page 9: ...6 5 1024x768 75 60 0 1024x768 85 68 7 SXGA 1152x864 70 63 8 1152x864 75 67 5 1152x864 85 77 1 1280x1024 60 64 0 1280x1024 72 77 0 1280x1024 75 80 0 1280x1024 85 91 1 QuadVGA 1280x960 60 60 0 1280x960 75 75 2 SXGA 1400x1050 60 65 3 UXGA 1600x1200 60 75 0 PowerBook G4 640x480 60 31 5 PowerBook G4 640x480 66 6 67 34 9 PowerBook G4 800x600 60 37 9 PowerBook G4 1024x768 60 48 4 PowerBook G4 1152x870 75...

Page 10: ...1080i 1920x1080 60 30 33 8 1080i 1920x1080 50 25 28 1 1080p 1920x1080 23 97 24 27 0 1080p 1920x1080 60 67 5 1080p 1920x1080 50 56 3 B HDMI Digital 1 HDMI PC Signal Modes Resolution V Frequency Hz H Frequency KHz VGA 640x480 60 31 5 640x480 72 37 9 640x480 75 37 5 640x480 85 43 3 SVGA 800x600 56 35 1 800x600 60 37 9 800x600 72 48 1 800x600 75 46 9 800x600 85 53 7 XGA 1024x768 60 48 4 1024x768 70 56...

Page 11: ...x768 75 60 3 1280x768 85 68 6 1280x720 60 44 8 1280x800 60 49 6 1440x900 60 55 9 WSXGA 1680x1050 60 65 3 1920x1080 1080p 60 67 5 1366x768 60 47 7 1024x600 60 37 3 3 HDMI Video Signal 480i 720x480 1440x480 59 94 29 97 15 7 576i 720x576 1440x576 50 25 15 6 480p 720x480 59 94 31 5 576p 720x576 50 31 3 720p 1280x720 60 45 0 720p 1280x720 50 37 5 1080i 1920x1080 60 30 33 8 1080i 1920x1080 50 25 28 1 10...

Page 12: ...iew Projector Outlook Front Upper side Item Description Item Description 1 Control panel 6 Zoom lever 2 Ventilation inlet 7 Remote control receivers 3 Ventilation outlet 8 Focus ring 4 Elevator button 9 Zoom lens 5 Elevator foot 10 Lens cap ...

Page 13: ... Power socket 6 HDMI 1 connector 2 USB Ctrl connector 7 HDMI 2 connector 3 PC analog signal HDTV component video input connector VGA IN 8 12V DC output connector 4 YPbPr YCbCr input connector 9 Kensington lock port 5 Composite video input connector Rear side ...

Page 14: ...e Onscreen display OSD menu back to the previous step for the OSD menu operation or exit the OSD menu Confirm your selection of items 5 POWER See the contents in Turning the Projector On Off section 6 TEMP Temp Indicator LED 7 Four directional select keys Use to select items or make adjustments to your selection 8 SOURCE Changes the active source 9 Empowering key Unique Acer functions eOpening eVi...

Page 15: ...H6500 Confidential 1 10 Remote Control Layout ...

Page 16: ...ons eView eTimer ePower Manage ment 10 KEYSTONE Adjusts the image to compensate for distortion caused by tilting the projector 15 degrees 11 MENU Press MENU to launch the Onscreen display OSD menu back to the previous step for the OSD menu operation or exit the OSD menu Confirm your selection of items 12 PAGE No function 13 RGB Press RGB for true color optimization 14 BRIGHTNESS Press BRIGHTNESS t...

Page 17: ...nd YCbCr 480i 576i 1080i 19 S VIDEO No function 20 VIDEO To change source to COMPOSITE VIDEO 21 DVI No function 22 HDMI To change source to HDMI 23 MUTE No function 24 WIRELESS No function 25 KeyPad 0 9 Press 0 9 to input a password in the Security settings 26 Four directional select keys Use up down left right buttons to select items or make adjustments to your selection ...

Page 18: ...cription 1 Power cord 5 3 RCA component cable 2 USB cable 6 Composite video cable 3 VGA cable 7 HDMI cable 4 VGA to component HDTV adapter 8 12 DC Cable Note To ensure the projector works well with your computer please make sure the timing of the display mode is compatible with the projector ...

Page 19: ...H6500 Confidential 1 14 System Block Diagram ...

Page 20: ...Confidential 1 15 H6500 Bottom Cover Dimension ...

Page 21: ...rew Bit 107 3 Screw Bit 107 4 Hex Sleeves 5mm 5 Long Nose Nipper 6 Tweezers 7 Projector Before you start This process is protective level II Operators should wear electrostatic chains Note If you need to replace the Main Board you have to get into Service Mode and record the lamp usage hour please refer to section 2 16 ...

Page 22: ... arrows point 4 Loosen 2 screws as red circle on the Lamp module 5 Take off the Lamp module 2 2 Disassemble Lamp module 1 Loosen 2 screws on the side cover as yellow circle 2 Push forward the Lamp cover moudle as yellow arrows on the left right side of the projector ...

Page 23: ...Unscrew 9 screws as red circle from the Top cover 2 Open 2 clips as red square then pull upward the Top cover module Note When you disassemble the Top cover take care the FPC cable which connect Main board and Keypad board module 3 Unplug 1 connector as green square from the Main board module ...

Page 24: ...he Keypad board module and Keypad module 3 Unscrew 3 screws as yellow circle to disassemble the Zoom ring module NOTE Circuit boards 10 cm has been highlighted with the yellow rectangle as above image shows Please detach the Circuit boards and follow local regulations for disposal Keypad module Zoom ring module Top cover module Keypad board module ...

Page 25: ... Main board module 1 Unscrew 7 screws as red circle to disassemble the Main board top shielding 2 Unscrew 2 hex screws as green circle 3 Unscrew 3 screws as pink circle and 1 hex screw as yellow circle 4 Cut down 1 cable tie as red square ...

Page 26: ...ompose of White Black Red wire Green connector and Gray wire tube 3 pin C Blower J8 Compose of Red White Black wire White connector and Blue wire tube 3 pin D System Fan J9 Compose of Red Yellow Black wire White connector 3 pin 5 Unplug 6 connectors as yellow square 6 Unplug 1 connector as red square Please refer to the table as below for details about each connector A E D C B F ...

Page 27: ...nnector and Black wire tube 5 pin F LVPS J1 White connector and Black wire tube 16 pin 7 Disassemble Main board module NOTE Circuit boards 10 cm has been highlighted with the yellow rectangle as above image shows Please detach the Circuit boards and follow local regulations for disposal Main board module ...

Page 28: ...module 1 Unscrew 3 screw as yellow circle 2 Open 2 clips as yellow square 3 Disassemble the Front cover module 4 Tear off 1 black mylar as green square form IR board 5 Separate IR sensor board and Front cover module IR sensor board Front cover module ...

Page 29: ...s yellow circle 2 Remove the Color wheel module 3 Unscrew 1 screw as green circle 4 Separate the Photo sensor board Photo sensor board cover and Color wheel module Note Avoid touching the glass parts of Color wheel Color wheel module Photo sensor board Photo sensor board cover ...

Page 30: ...rew 4 screws as yellow circle to disassemble the Engine module 2 Take off the Main broad spacer as red circle 3 Remove Focus ring as red arrow 2 9 Disassemble DMD chip and DMD board 1 Tear off the 2 black heatsink mylar as red square Main Broad Spacer Focus ring ...

Page 31: ...d module and DMD chip Heat sink DMD heat sink rubber DMD rubber DMD mask DMD chip DMD board module 4 Rotate the screw as yellow circle 180 counterclockwise to disassemble the DMD board module and DMD Chip Note Avoid touching the DMD Chip when you disassemble it Pay attention to the fixed position when assembling the DMD Chip 2 Unscrew 2 screws as blue circle 3 Disassemble the Heat Sink and DMD Mod...

Page 32: ...ssemble System fan module and the Blower module 1 Unplug 1 connector on LVPS module as yellow square 2 Cut down 1 cable tie as yellow circle 3 Unscrew 3 screws as red circle to disassemble System Fan Module 5 Disassembled Engine module ...

Page 33: ...ow circle to disassemble System Fan Module 5 Unscrew 4 screws as red circle to separate System Fan and Fan Shielding 6 Unscrew 1 screws as green circle to separate Thermal switch and Fan shielding module 7 Seprate Blower bracket and Fan shielding Thermal switch Blower bracket ...

Page 34: ...6500 8 Unscrew 3 screws as yellow circle to disassemble the Blower module 9 Separate the Blower rubber and the Blower the wrong gesture the right gesture Note Take the Fan Module as the right gesture Blower Blower rubber ...

Page 35: ...nplug 3 connector as red square 3 Remove the cable and the AC Inlet Bracket from LVPS module 4 Remove the LVPS module and 1 black mylar AC Inlet Bracket NOTE Circuit boards 10 cm has been highlighted with the yellow rectangle as above image shows Please detach the Circuit boards and follow local regulations for disposal ...

Page 36: ... 5 Unplug 1 Lamp cable as green square to separate Lamp driver and Lamp driver holder 2 12 Disassemble Lamp driver module and Interrupt switch 1 Take off the Interrupt switch as red square Note use a tweezers to open 1 hook on the Lamp driver module as red circle 2 Unscrew 1 screw as green circle to disassemble the Lamp driver module ...

Page 37: ...0 cm has been highlighted with the yellow rectangle as above image shows Please detach the Circuit boards and follow local regulations for disposal 6 Unscrew 1 screw as blue circle and tear off 1 black mylar as red square to remove the Lamp cable ...

Page 38: ...13 Disassemble Bottom shielding and IO cover module 1 Unscrew 2 screws as red circle and tear off 1 black mylar as red square to disassemble bottom shielding 2 Unfasten 2 tenons as green rectangle to disassemble IO cover module ...

Page 39: ...Confidential 2 19 H6500 2 14 Disassemble Elevator foot rubber 1 Turn over the bottom cover then take off the Elevator Foot Rubber as red rectangle ...

Page 40: ...t Change the screen to white screen Adjust the screws by using the rod on the engine module to re adjust the image Screw 1 should be adjusted first and then screw 2 until the yellowish or bluish parts disappear 3 Abnormal image inspection It should not have any abnormal color at the frame of the image by estimating through the eyes Note Avoid over adjusting the rod After the opreation please use t...

Page 41: ...gs then press Menu button 3 Re write System Hours Select System Hours Adjust and use Left or Right buttons to re write the System Hours 4 Re write Lamp Hours full low Select Lamp Hours Adjust and Lamp Hours low and use Left or Right buttons to re write the Lamp Hours 5 Exit Service Mode Use Up or Down buttons to select Exit press Menu button to exit the Service Mode Note left key decrease System L...

Page 42: ...ial 2 22 H6500 2 18 Assemble Bottom shielding and IO cover module 1 Fasten 2 tenons as green rectangle to assemble IO cover 2 17 Assemble Elevator foot rubber 1 Assemble the Elevator foot rubber as red rectangle ...

Page 43: ...crew 2 screws as green circle and stick 1 black mylar as red square to assemble bottom shielding 2 19 Assemble Lamp driver module and Interrupt switch 1 Screw 1 screw as red circle to assemble the lamp cable to Lamp driver holder ...

Page 44: ...emble the Interrupt switch 2 Assemble the Lamp driver module and the Lamp driver holder 3 Screw 2 screws as blue circle and fasten 2 tenons as yellow square 4 Arrange the lamp cable as picture shown then stick 1 black mylar as red arrow to fix the lamp cable and plug the lamp cable to Lamp driver 5 Plug 2 connectors as red square ...

Page 45: ...mble LVPS module 1 Fixed 1 black mylar and the LVPS module on the bottom module 2 Fixed the AC Inlet Bracket on LVPS module 3 Screw 6 screws as red circle to assemble the LVPS module 4 Plug 3 connector as green square AC Inlet Bracket ...

Page 46: ...Blower rubber and the Blower 2 Screw 3 screws as yellow circle to assemble the Blower module Blower Blower rubber Fan shielding System Fan 3 Assemble Blower bracket and Fan shielding 4 Screw 1 screws as red circle to assemble Thermal switch and Fan shielding module Thermal switch Blower bracket ...

Page 47: ...2 27 H6500 5 Screw 4 screws as green circle to assemble System fan and Fan shielding 6 Screw 4 screws as red circle to assemble System Fan Module 7 Use a cable tie to fix Blower and System fan cable as yellow circle ...

Page 48: ...ar as red square 2 22 Assemble DMD chip and DMD board 1 Rotate the screw as yellow circle 180 clockwise to assemble the DMD Board and DMD Chip 2 Assemble the Heat Sink and DMD Module DMD broad module and DMD chip Heat sink DMD heat sink rubber DMD rubber DMD mask DMD chip DMD board module ...

Page 49: ...us ring as red square 3 Screw 4 screws as yellow circle to assemble the Engine Module 2 24 Assemble Color wheel module 1 Assemble the Photo sensor board Photo sensor cover and Color wheel 2 Screw 1 screw as green circle Color wheel module Photo sensor board Photo sensor board cover Main Broad Spacer Focus ring ...

Page 50: ...ow circle to assemble the color wheel module Note Avoid touching the glass parts of Color Wheel 2 25 Assemble Front cover module 1 Assemble IR Board on Front Cover 2 Stick 1 black mylar as yellow square on IR Board IR sensor board Front cover module ...

Page 51: ...4 Screw 3 screw as yellow circle 2 26 Assemble Main board module 1 Plug 1 connectors as green rectangle 2 Assemble Main board to DMD board 3 Plug 6 connectors as yellow rectangle 4 Use 1 cable tie to fix the Interrupt cable and Lamp driver cable as red circle ...

Page 52: ...Confidential 2 32 H6500 5 Screw 3 screws as red circle and 1 hex screw as yellow circle 6 Screw 2 hex screws as green circle 7 Screw 7 screws as green circle to assemble the Main board top shielding ...

Page 53: ...om ring 1 Screw 3 screws as yellow circle to assemble the Zoom ring module Keypad module Zoom ring module Top cover module Keypad board module 2 Assemble the Keypad board module and the Keypad module 3 Screw 4 screws as red circle to assemble the Keypad board module ...

Page 54: ...Confidential 2 34 H6500 2 28 Assemble Top cover module 1 Plug the connector as green square to Main board module 2 Pull downward the top cover module 3 Screw 9 screws as red circle on the top cover ...

Page 55: ...ule 1 Place the Lamp module 2 Screw 2 screws as red circle on the Lamp module 3 Pull downward the Lamp cover module as blue arrows point 4 Push backward the Lamp cover moudle as yellow arrows 5 Screw 2 screw as yellow circle to fixed the top cover ...

Page 56: ...5 second L OFF flashing Power button OFF Cooling completed Standby Mode ON Firmware Download ON ON ON ON Thermal Switch error T 105 C Lamp Over Temperature OSD shows Projector Overheated ON ON Thermal Switch error T 105 C Lamp Over Temperature OSD shows Projector Overheated ON ON Fan lock error OSD shows red Fan Fail Will auto matically turn off soon 0 5 second H On 0 5 second L Off flashing ON La...

Page 57: ... Down Check LED Status a Temp LED lights or flashes red Check Fan Check Main Board b Lamp LED lights red Check Lamp Module Check Lamp Driver Check Main Board c Lamp LED flashes red Check Color Wheel Check Photo Sensor Check Main Board 3 No Light On Ensure all connectors are securely connected and aren t broken Check Lamp Cover Check Interrupt Switch Check Lamp Module Check Lamp Driver Check LVPS C...

Page 58: ...Board Check DMD Chip Check Engine Module 5 Mechanical Noise Check Color Wheel Check Fan Module 6 Line Bar Line Defect Check if the Main Board and the DMD Board are assembled properly Check Main Board Check DMD Board Check DMD Chip 7 Image Flicker Do Reset All data of the OSD Menu Ensure that the signal cables and sources work well Check Lamp Driver Check Waveform has been downloaded Check Lamp Mod...

Page 59: ...Check Engine module 10 Dead Pixel Dust Out of spec Ensure the projection screen without dirt Ensure the projection lens is clean Clean DMD Chip and Engine Module Check DMD Chip Check Engine Module 11 Garbage Image Ensure that the signal cables and sources work well Check Main Board Check DMD Board 12 Remote Con troller Control Panel Failed Remote Controller a Check Battery b Check Remote Controlle...

Page 60: ...printed on the Security Card This unique password is a back door of Administrator Password which will be accepted by projector anytime no matter what the Administrator Password is If you forget the Password please do the following steps to get the Universal Password 1 Click the AcerSNID 2 Input SNID number SNID number is on the Security Card 3 Click Calculate Then the Universal Password will appea...

Page 61: ... the EDID Upgrade Procedure refer to Chapter 6 b Execute Un lock SNID and Default Language Reset refer to 6 9 of Chapter 6 c Press Power Left Left and Menu buttons sequentially to get into Service Mode to obtain the SNID number then calculate the Universal Password 16 FW Upgrade Failed Ensure that the signal cables and PC works well Check the software program version Check the firmware file Check ...

Page 62: ...vice Mode 1 Turn on the projector 2 Do the following actions sequentially to get into Service Mode 1 Press Power Left Left and Menu buttons sequentially 2 Service Mode will be shown 3 Choose Exit to leave the Service Mode after confirming the configuration 4 3 OSD Reset 1 After final QC step we have to erase all saved change again and restore the OSD default setting The following actions will allo...

Page 63: ...one B 4 4 Test Condition 4 4 1 Normal Test Condition Circumstance brightness Dark room less than 10 0 lux Screen size 60 inches Screen Defects Defect specification table Order Symptom Pattern Criteria 1 Bright pixel dots Gray 10 pattern A B 1 2 Dark pixel dots White pattern A B 6 3 Bright blemish Gray 15 pattern A B 10 4 Dark blemish Blue 60 pattern A B 10 5 Bright dot on frame Gray 10 pattern 1 6...

Page 64: ...mp Off Min Press right key to adjust the time 10 Set Burning cycle Press right key to adjust the cycle After setting up the time choose Enter into Burn In Mode and press Menu button 4 5 Test Inspection Procedure Update Change parts Main Board Firmware Color Wheel Lamp Module Engine Module EDID Lamp Driver Lamp Blower Version Update v v Color Wheel Index v v PC Calibration v v Video Calibration v v...

Page 65: ... Resync or Frequency Tracking H Position V Position to the inner screen Inspection item Eliminate visual wavy noise by Resync Frequency or Tracking selection Check if there is noise on the screen Horizontal and vertical position of the video should be adjustable to the screen frame Criteria If there is noise on the screen the product is con sidered as failure product If there is noise on the scree...

Page 66: ...nder full white pattern Adjacent pixels are unacceptable Ref Defect specification table 4 Bright Blemish Procedure Test equipment video generator Test signal 1920 x 1080 60Hz Test Pattern Gray 10 Inspection item Bright blemish check Criteria The bright blemish should be no more than 10 under gray 10 pattern Ref Defect specification table 5 Dark Blemish Procedure Test equipment video generator Test...

Page 67: ...bar Please refer to 4 2 to get into service mode Use 720p 1080p signal master pattern to do HDTV test Color cannot discolor to purple and blue Inspection item Check if each color level is well functioned Color saturation Criteria Screen appears normal It should not have any ab normal condition such as lines appear on the screen and so on Color appears normal It is unacceptable to have few lines fl...

Page 68: ...Calibration is OK Choose Exit to leave the Service Mode Check pattern Test signal 1920 x1080 60Hz Test pattern 64 gray RGBW After finishing ADC adjustment check 64 gray RGBW pattern Inspection item Color saturation Criteria There should not have any lack of RGBW The color should appear normal and sort in right order Color levels should be sufficient and normal the unidentified color levels on both...

Page 69: ...eans Video Calibration is OK Choose Exit to leave the Service Mode Check pattern Test signal 480p 60Hz 576p 50Hz 1080p 60Hz Test pattern Master After finishing Video adjustment check Master pattern Inspection item Color saturation Criteria There should not have any lack of SMPTE BAR The screen appears normal it shouldn t appear any abnormal condition such as lines and so on It is unacceptable that...

Page 70: ... item Video performance test Inspection Distance 1 8M 2 5M Criteria Check abnormal color line distortion or noise on the screen Check the sound from speaker 3 HDTV Component Procedure Test equipment DVD player Test signal YCbCr YPbPr Inspection item HDTV performance test Inspection Distance 1 8M 2 5M Criteria Check abnormal color line distortion or noise on the screen Check the sound from speaker ...

Page 71: ...color can not discolor 4 9 Optical Performance Measure Inspection Condition Environment luminance 2 Lux Product must be warmed up for 3 minutes Distance from the screen 2 M Screen Size 60 inches diagonal 1 Test equipment Procedure Connect VGA IN port of Projector with VGA port of Chroma by VGA cable press Menu button get into OSD mode the settings are as below Display mode is Bright Brightness is ...

Page 72: ...easure brightness values of full white pattern P5 full black pattern B5 Follow Contrast formula to calculate contrast values Contrast Formula P5 B5 Note P5 center of white image B5 the center of black image Criteria 1600 1 4 Uniformity Procedure Full white pattern Use CL100 to measure brightness values of P1 P9 see image full white Follow the Uniformity formula to calculate average values Uniformi...

Page 73: ...ojector and to verify Plug Play function Acoustic High pitch sound from cooling fan and color wheel is unacceptable 2 Check points for exterior and print pattern Check item Check point Text Pattern Missing letters pattern or blurry prints are unacceptable Exterior Dirt scrape water ripples and uneven color are unacceptable Focus ring Focus ring is functioning smoothly Logo Missing logo missing pri...

Page 74: ...ntial 5 Chapter 5 Firmware Upgrade 5 1 Equipment Needed Software UsbDriver zip H6500_MB_FW_xxx Note xxx represent software version Hardware Projector Power Cord 42 50115G001 Mini USB Cable 42 00286G101 PC or Laptop ...

Page 75: ...by USB cable The PC will ask to install USB driver only for the first time Please refer to 5 3 for the installation of USB driver Note The system fan and the lamp will not operate 5 3 Install USB driver Execute Program 1 Found New Hardware Wizard picture will appear on the screen 2 Select Install the software automatically Recommended 3 Click Next 4 Wait for several seconds 2 3 1 Lamp LED Temp LED...

Page 76: ...H6500 Confidential 5 5 Click Continue Anyway 6 Click Browse 7 Select the file pwusbio sys then open it 8 Click OK 5 6 7 8 ...

Page 77: ...H6500 Confidential 5 9 Click Finish The USB Driver has finished installation 9 5 4 Firmware upgrade procedure 1 Double click the folder H6500_MB_FW_xxx 2 Execute FlashUpgrader exe ...

Page 78: ...ct USB for Connection Click Flash button 4 The Firmware upgrade procedure will run automatically 5 Finish When message Flash Completed appears click OK then click Close 6 Check FW version To get into Service Mode please press Power Left Left and Menu buttons sequentially ...

Page 79: ... 6 Restore Fan speed Hold on the Power button then plug in power cord The Power LED flashes blue and red alternately first When the Power LED flashes red release the Power button At this moment the projector will turn on automatically the Power LED will flash red for 1 minute When the Power LED light blue please get into Service Mode to check the if Factory Fan Speed has been restored as picture A...

Page 80: ...monitor name and serial number The information is stored in the display and is used to communicate with the system through a Display Data Channel DDC which sites between the display device and the PC graphics adapter The system uses this information for configuration purposes so the monitor and system can work together Note If a display device has digital input ports like DVI or HDMI but without E...

Page 81: ...for VGA HDMI1 upgrade HDMI2 ini for HDMI2 upgrade Hardware Projector Power Cord for Projector 42 53506G002 VGA Cable 42 87305G102 HDMI M to DVI F Adapter 42 82B13G001 DVI Cable 42 83N06G001 Generic Fixture 80 00001 001 for EDID Key in RS 232 9 Pin Cable pin to pin F M 42 83C07G001 Power Adapter 47 57803G001 Monitor PC ...

Page 82: ...GA HDMI 1 1 Connect all ports 1 Connect P1 of fixture to COM Port of PC Laptop by RS232 Cable 2 Connect P2 of fixture to VGA IN Port of projector by VGA Cable 3 Connect P3 of fixture to HDMI1 Port of projector by DVI Cable and HDMI M To DVI F Adapter 4 Plug Power Adapter to P4 of fixture 5 Plug Power Cord to projector Note You must confirm that the JP3 is closed in all procedure DVI Cable VGA IN P...

Page 83: ...le click EDID to execute EDID program 2 Process 1 Select the COM Port which you are using 2 Click Model 3 Select the EDID file HDMI1 ini 4 Click Open 5 Key in the Serial Number into the Barcode blank space 6 In Write Source Select item select VGA and HDMI 1 7 Click Program 1 2 3 4 5 7 6 ...

Page 84: ...he message Please change the cable to VGA appears on the screen click OK 4 When the message Please change the cable to HDMI appears on the screen click OK 5 When the EDID program is completed a message OK will appear on the screen ...

Page 85: ...rmation In Read item select Analog and Trans then click the Read EDID Analog information will show the result 7 Read EDID Digital information In Read item select Digital and Trans then click the Read EDID Digital information will show the result ...

Page 86: ...able 2 Connect P3 of fixture to HDMI2 Port of projector by DVI Cable and HDMI M To DVI F Adapter 3 Plug Power Adapter to P4 of fixture 4 Plug Power Cord to projector Note You must confirm that the JP3 is closed in all procedure JP3 RS232 Cable Adapter P4 P1 P3 DVI Cable HDMI M To DVI F Adapter HDMI2 Port DVI Cable Power Cable ...

Page 87: ...ble click EDID to execute EDID program 2 Process 1 Select the COM Port which you are using 2 Click Model 3 Select the EDID file HDMI2 ini 4 Click Open 5 Key in the Serial Number into the Barcode blank space 6 In Write Source Select item select HDMI 2 7 Click Program 3 4 5 6 7 1 2 ...

Page 88: ...he cable to HDMI2 appears on the screen click OK 4 When the EDID program is completed a message OK will appear on the screen 5 Read EDID HDMI2 information In Read item select Digital and Trans then click the Read EDID HDMI2 information will show the result ...

Page 89: ...botton to execute Default Language Reset Waiting for 60s please check the LED status and judge the actions as the following table Note If it is fail please do the actions as above steps S N General rule Use the last 1 digit code as red word for language information Language Code F Default Language 1 English 2 Thailand 3 Japan 4 TC 5 SC 6 Russian 7 Germany 8 Hungarian Power LED Status Result Power ...

Page 90: ...H6500 Confidential Note This chapter is only designed to show the exploded image of the projector For updated part numbers please refer to RSPL report Appendix A Exploded Image D C ...

Page 91: ...E 8ML H6500 70 8ML08GR01 ASSY FRONT COVER MODULE H6500 SERVICE V 7 70 8ML06G001 ASSY IO PANEL MODULE H6500 70 8ML04GR01 ASSY IO COVER MODULE H6500 SERVICE V 8 70 8ML07G001 ASSY TOP COVER MODULE H6500 70 8ML07GR01 ASSY TOP COVER AND LAMP COVER MODULE H6500 SERVICE V 9 70 8ML08G001 ASSY LAMP MODULE FIX H6500 SP 8ML04GC01 ASSY LAMP MODULE H9500BD SERVICE V 10 85 005AGG408 SCREW HEX I O 4 40 H4 L8 NI ...

Page 92: ... A 2P 20 160mm LAPS TO BALLAST PD120 V 4 51 00138G001 SPACER SUPPORT SCK 3A PINGOOD 5 51 8GF11G001 LAMP DRIVER HOLDER P1100 6 51 81541G001 TAPE 3M J350 17 30mm 7 75 87U02G001 ASSY INTERRUPTER SWITCH P5260 L 280MM V 8 75 8ML02G011 ASSY OSRAM LAMPDRIVER PT VIP O3 MID 240W UNIPRO AS WITH DYNAMIC ECO V 9 85 0A123G050 SCREW P F MECH M3 5 Ni 10 85 3A122G040 SCREW CAP MECH M2 4 Ni ASSY LAMP DRIVER MODULE...

Page 93: ...m P N Description Parts supply 1 49 8GG01G001 SUNON 80 25MM AXIAL FAN V 2 52 8BA05G001 LAMP BLOWER RUBBER P1266 3 61 8GF03H001 FAN SHIELDING SECC 0 5T FOR 8GF P1100 4 85 1A323G080 SCREW PAN MECH M3 8 BLACK GREEN ASSY FAN MODULE ...

Page 94: ...H6500 Confidential ASSY ENGINE MODULE ...

Page 95: ...1 SCREW M2 6 H6 H6500 11 61 8EG18G001 ROD SPRING SUS301 HD20 12 61 8GV01G001 ROD COVER A15W EW330e 13 61 8AS03G001 CONDENSER LIGHT STOP EX615 14 61 8EG10G013 DMD HEATSINK H6500 15 61 8CP15H001 SPRING FOR DMD STEP SCREW X116 16 61 8CP16H001 STEP SCREW FOR DMD M2 6 16 2mm 17 70 8EG22G001 ASSY ENGINE BOTTOM HD20 70 8ML05GR01 ASSY ENGINE MODULE H6500 SERVICE V 18 70 8EG11G001 ASSY ROD MODULE HD20 19 7...

Page 96: ...H6500 Confidential VII ASSY BOTTOM HOUSING MODULE ...

Page 97: ...E H6500 6 70 8ML09G001 ASSY SYSTEM FAN MODULE 8ML H6500 7 70 8ML04G001 ASSY OPTICAL ENGINE MODULE H6500 70 8ML05GR01 ASSY ENGINE MODULE H6500 SERVICE V 8 70 8ML05G001 ASSY MAIN BOARD MODULE H6500 70 8ML06GR01 ASSY MAIN BOARD MOUDLE H6500 SERVICE V 9 70 8ML02G001 ASSY BOTTOM COVER MODULE H6500 70 8ML02GR01 ASSY BOTTOM COVER MODULE H6500 SERVICE V 10 85 0A123G050 SCREW P F MECH M3 5 Ni 11 85 1A326G0...

Page 98: ...n Parts supply 1 51 87H09G001 FRONT IR LENS XD1171D 2 51 8GF28G001 IR MYLAR FOR 8GF P1100 3 51 8GF03H011 FRONT COVER PC LN2520 H6500 70 8ML08GR01 ASSY FRONT COVER MODULE H6500 SERVICE V 4 61 8BA12G001 ACER LOGO P1266 5 80 8ML05G001 PCBA IR Board For H6500 PROJECTOR V ...

Page 99: ...H6500 Confidential 17 ASSY BOTTOM COVER MODULE ...

Page 100: ...D OFF M3 4L D8 0 2100MP 12 75 8GH01G022 BUY ASSY BOTTOM SHIELDING FOR H6500 13 61 88T19G001 AC INLET BRACKET FOR X1160E 14 61 8BA18G001 ELEVATOR BRACKET P1266 15 70 8ML17G001 ASSY ELEVATOR MODULE 8ML H6500 16 70 8ML18G001 ASSY ELEVATOR FOOT 8ML H6500 17 86 00122G020 YH NUT M2 0 2 0 4 0 18 70 8ML15G001 ELEVATOR BRACKET P1266 19 75 8CT01G001 ASSY MATRITEK 230W LVPS FOR HORUS V 20 75 8GF01G022 BUY AS...

Page 101: ...FOR H6500 4 51 8GF07H011 ZOOM RING PC MN3600H H6500 5 51 8GF15G002 KEYPAD MYLAR P1166 6 51 8GF16G001 TAPE 3M 1350B 8GF P1100 7 41 88003G001 EMI GASKET W9 H3 L35 8 35 87U03G001 LAMP WARNING LABEL P5260 9 75 8GF02G012 BUY ASSY TOP COVER MODULE H6500 10 80 8ML03G003 PCBA KEYPAD BD FOR H6500 PROJECTOR 70 8ML01GR01 ASSY KEYPAD BOARD MODULE H6500 SERVICE V 11 85 YA123G040 SCREW TAPPING FLAT HEAD NI M3 4...

Page 102: ...H6500 Confidential XIII ASSY BLOWER MODULE Item P N Description Parts supply 1 49 8EF04G001 SUNON 45 20mm GB1245PKVX 8 F TYPE BLOWER V 2 52 82G08G001 BLOWER 4520 RUBBER EP7190 ...

Page 103: ... STATION CARD ACER 5 36 8ER05G001 SERVICE STATION SHEET FOR EMACHINES TUR KEY 6 36 8ML01H001 USER S GUIDE MULTILINGUAL CD ACER H6500 7 36 8ML02H001 QUICK START CARD MULTILINGUAL ACER H6500 8 42 00200G005 CABLE VGA 15P 1 8M BLK EP739 9 45 87U01G107 INFRARED REMOTE CONTROLLER L7 WHITE WITH OUT LASER BONTECH V 10 46 80S01G101 BATTERY 7 1 5V NOVACELL 11 51 86213G002 PE BAG ZIPPER 9 W RECYCLING MARK FO...

Page 104: ...H6500 Confidential XV DP 9 10 ...

Page 105: ...14 UK DIS WARNING LABEL V 9 AK 8ML01GC0E A K 8ML H6500 10 DP 8ML01GC0E D P 8ML H6500 11 51 86213G002 PE BAG ZIPPER 9 W RECYCLING MARK 12 53 8GF01G011 APPROVE CARRY BAG V 13 55 59901G001 CORNER BOARD 40 40 5 900mm GREEN 14 55 87202GC01 BOTTOM PAPER COVER PLATE 1230 1000 4mm 3200MP FOR CPC 15 55 87W04G001 CORNER PAPER P5271 16 55 8BA02G002 L TYPE PAPER P1266 SEA 17 55 8GF02G011 CARRY BOX FOR H6500 1...

Page 106: ...H 005 CASE COVER BRACK ET AS SEMBLY 70 8ML04GR01 IO COVER MODULE 60 JD50H 003 DIGITAL LIGHT DEVICE SP 8ML04GC01 LAMP EC JD500 001 CABLE 42 00422G001 CABLE LAMP DRIVER TO MB 50 J560H 001 CABLE 42 81G01G001 CABLE LVPS TO BALLAST 50 J22VH 001 MIS CELLA NEOUS 75 87U02G001 INTERRUPT SWITCH 47 J520H 007 DIGITAL LIGHT DEVICE 75 8ML02G011 LAMP DRIVER 57 JD50H 004 ...

Page 107: ...IGHT DEVICE 48 8MQ01G001 DMD CHIP 57 JD50H 001 DIGITAL LIGHT DEVICE 70 8ML05GR01 ENGINE MODULE 57 JD50H 003 DIGITAL LIGHT DEVICE 70 8ML03GR01 COLOR WHEEL 57 JD50H 002 BOARD 80 8JY04G001 PHOTO SENSOR BD 55 JDG0H 002 BOARD 80 8ML02G002 DMD BOARD 55 JD50H 001 CASE COVER BRACK ET AS SEMBLY 51 8ML01H001 FOCUS RING 42 JD50H 001 ...

Page 108: ... COVER BRACK ET AS SEMBLY 70 8ML02GR01 BOTTOM COVER 60 JD50H 002 BOARD 80 8ML05G001 IR SENSOR BOARD 55 JD50H 002 CABLE 42 00451G011 CABLE MB TO LVPS 50 J690H 002 DIGITAL LIGHT DEVICE 75 8CT01G001 LVPS 57 J990H 005 SWITCH 43 8EG17G001 THERMAL SWITCH 47 K190H 001 CASE COVER BRACK ET AS SEMBLY 51 8GF22H023 KEYPAD MODULE 60 JD50H 001 ...

Page 109: ...0 8ML09GR01 ZOOM RING MODULE 60 JD50H 006 CASE COVER BRACK ET AS SEMBLY 70 8ML07GR01 TOP COVER 60 JD50H 004 BOARD 70 8ML01GR01 KEYPAD BD 55 JD50H 003 FAN 49 8EF04G001 BLOWER FAN 23 J990H 002 REMOTE 45 87U01G107 REMOTE CONTROL LER VZ J6700 002 CASE COVER BRACK ET AS SEMBLY 70 8ML10GR01 LENS CAP 60 JD50H 007 ...

Page 110: ... 4 5 6 1 EYJD501001 Part Number 2 128 Date Code ex 2011 1 the twenty eighth week of the year 28 3 00001 Serial Numbers 4 59 Manufacturing Code 5 0 Version Code 1 Auto Language Code EX EYJD501001128000015901 This label represents the serial number for H6500 It is produced at CPC on twenty eighth week of 2011 Its serial code is 00001 6 ...

Page 111: ...H6500 Confidential II II PCBA Code Definition PCBA Code for Projector A B XXX XXXXXXXXX CC XXX EEEE 1 2 3 4 5 6 7 1 ID 2 Vendor Code 3 Firmware Version 4 P N 5 MB version 6 Date Code 7 S N ...

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