Ace AT Series Installation And Maintenance Manual Download Page 16 | Manualshive

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Section 8 – Maintenance

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CONTROL LAYOUT

AC LINE & ARMATURE CONNECTION

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Summary of Contents for AT Series

Page 1: ...age 0 Model AT Series Rotary Accumulation Table Installation and Maintenance Manual REV 4 11 2019 Automated Cells Equipment Inc 9699 Enterprise Drive Painted Post NY 14870 P 607 936 1341 F 607 936 153...

Page 2: ...lying Power 7 Section 6 Operation 7 Power On and Speed Adjustment 7 Part Diverter Adjustment 8 Drip Tray conversion kit 8 Section 7 Safety 8 Section 8 Maintenance 8 Cleaning the Unit 8 Lubrication AT2...

Page 3: ...Section 1 Introduction Page 1 AC LINE ARMATURE CONNECTION 13 ACCEL TRIMPOT ADJUSTMENT 14 DECEL TRIMPOT ADJUSTMENT 14 Troubleshooting 15 Section 9 Contact Information 15...

Page 4: ...umulation Tables Guards are sometimes shown removed to clarify components and procedures for maintaining the equipment DO NOT operate equipment without all guards in place IMPORTANT Please review this...

Page 5: ...letop Height Adjustable via hand operated hydraulic jack for 16 of vertical height adjustment 29 to 45 top of table AT36 Table top 36 Diameter x 11 Ga reinforced top Plain steel top surface no finish...

Page 6: ...bletop Height Adjustable via hand operated hydraulic jack for 10 of vertical height adjustment 29 to 39 top of table AT60 Table top 60 Diameter x 7 Ga reinforced top Plain steel top surface no finish...

Page 7: ...w friction turntable support bearings Drivetrain Heavy duty DC variable speed drive 0 5 3 RPM complete with 9 foot 120 VAC power cord Capacity 500 lb part handling capacity Frame Construction Mild ste...

Page 8: ...d the lag screws or straps from the rotary table Next remove your new Model AT Rotary Accumulation Table from the pallet and cover case and place it in its final location NOTE Do not attempt to lift t...

Page 9: ...ndle up and down until the desired height is reached 5 Tighten all four height adjustment locks 6 To lower the table rotate the T shaped lowering valve counterclockwise with the lift handle CAUTION Ro...

Page 10: ...on the controller is in the off position prior to applying power Section 6 Operation Power On and Speed Adjustment To power up the Model AT Rotary Accumulation Table place the POWER switch in the ON p...

Page 11: ...tral NPTF drain connection is provided for attachment of customer supplied hose Section 7 Safety The Model AT Rotary Accumulation Tables should have all four swivel casters locked prior to use Be sure...

Page 12: ...mance on the Model AT48 AT60 AT72 the gearbox oil level should be checked every month or 500 hours of operation To check the oil level remove one of the upper oil level plugs to verify the gearbox has...

Page 13: ...r duty cycle environments Turntable Top Removal On occasion the turntable top may require removal to properly clean the turntable support pan The top can be removed by backing out the setscrew contain...

Page 14: ...he table top only Do not attempt to lift the entire unit with the eye or damage may result Variable Speed Controller KBWM 120 The following controller specifications are provided for reference For fur...

Page 15: ...er HP kW KBWM 120 9380 115 5 0 0 90 3 5 1 3 0 25 PLUG IN HORSEPOWER RESISTOR CHART 90 VDC Max Horsepower Range Approx Motor Current DC Amps Plug in Horsepower Resistor Value OHMS Individual Plug in Ho...

Page 16: ...Section 8 Maintenance Page 13 CONTROL LAYOUT AC LINE ARMATURE CONNECTION...

Page 17: ...Section 8 Maintenance Page 14 ACCEL TRIMPOT ADJUSTMENT DECEL TRIMPOT ADJUSTMENT...

Page 18: ...adjustment locks loosened Verify lift lowering valve is tight Verify lift has oil in it Turntable Drive is Turning but top is Stationary Verify setscrew in table top hub is tightly secured Verify set...

Page 19: ...on is available from a nameplate located on the MT Series Drawer Cabinet Telephone number name for call back assistance ACE Project look at serial tag on machine Is this a down production situation Wh...

Page 20: ...20 Male Stud 3 16 Lube Fitting 3930 Lbs Dynamic Rating Capacity 1728 B Grease Fitting 20100 3 16 2454K71 Hand Knob Comfort Grip 1 4 20 x 1 Stud 3014T471 Eye Bolt Steel with Shoulder 3 8 16 Thread 130...

Page 21: ...Parallel 310 In lbs Torque 6436K18 Shaft Collar 1 Bore Two Piece Clamp On 1 3 4 OD x 1 2 Wide Black Oxide Finish 2923T51 Hydraulic Jack 1 1 2 Ton x 15 3 8 Lift 19 7 8 Minimum Height Color White 9838...

Page 22: ...Motor 1 4HP TENV 1750RPM 90VDC Removable base 1174268 Resistor BR0050 for 782518 DC Controller Includes Fuse for 1 4HP DC Motor VG JS200 125 20 Guide Rail 1 8 x 3 4 J Leg 2 Face 20Ft 6436K19 Shaft Co...

Page 23: ...Vertical Low Feet Installed 098000 00 Motor 1 2HP TENV 1750RPM 90VDC Removable base 1173717 DC Controller BC140 90VDC Speed Control Non Reversing Nema 1 Enclosure 1 2HP Max 1174279 Resistor BR0025 fo...

Page 24: ...start and stop buttons Note to change parameters and direction the motor must be stopped To change the speed start the table and wait for it to come up to speed You can adjust the frequency between 6...

Page 25: ...Hz Maximum Freq P104 5 0s Accel Time P105 5 0s Decel Time P107 1 Line Voltage P108 30 MTR Overload Motor current SM2 Current 100 Motor 0 49A SM2 2 4A 0 49 2 4 100 20 4 SET TO 30 P100 0 Normal Start P1...

Page 26: ...turers Data Sheets Page 23 Appendix B Manufacturers Data Sheets This section contains any manufacturer s data sheets available for components used within the manufacture of the Model AT Series Rotary...

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