ACDelco AC-G0002 Instruction Manual Download | Manualshive

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Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator

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Summary of Contents for AC-G0002

Page 1: ...f this product Before use read carefully and understand all warnings cautions instructions and labels Failure to do so could result in serious personal injury property damage or even death SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE STOP DO NOT RETURN THIS GENERATOR TO THE RETAILER Questions Problems CONTACT BUFFALO TOOLS If you experience a problem or need to return this generator for repair ple...

Page 2: ... Gauge AVR Automatic Voltage Regulation Recoil Start Low Oil Shut Off Spark Arrestor UL Listed Electrical Components MTL Approved Full Power Panel Engine Shut Off Switch 120 240V Dual Voltmeter Circuit Breaker Power Outlets 1 12V DC Outlet 2 120V GFCI Outlets 1 120 240V Outlet Complies with CARB and EPA emissions and MTL standards Model AC G0002 3500 Surge Watts 3000 Running Watts Portable Generat...

Page 3: ...or 14 STARTING THE GENERATOR 14 USING THE GENERATOR 15 AC Usage 15 DC Usage 18 STOPPING THE GENERATOR 19 MAINTENANCE CARE 19 Recommended Maintenance Schedule 19 Cleaning the Generator 20 Checking the Oil Level 20 Changing Adding Oil 20 Air Filter Maintenance 21 Fuel Filter Cup Cleaning 22 Spark Plug Maintenance 22 Emptying the Fuel Tank 23 STORAGE TRANSPORT PROCEDURES 24 TROUBLESHOOTING 25 SPECIFI...

Page 4: ...s used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially haza...

Page 5: ...eral feet of clearance on all sides to allow proper ventilation for this generator Chemicals According to the State of California the exhaust from this generator contains chemicals known to cause cancer birth defects or other reproductive harm Flammable Gasoline This generator may emit highly flammable and explosive gasoline vapors which can cause severe burns or even death A nearby open flame can...

Page 6: ...n or non qualified persons to operate this generator High Temperatures This generator produces heat when in operation Temperatures near the exhaust can exceed 150 Degrees Fahrenheit 65 Degrees Celsius Do not touch hot surfaces Observe all warning placards on this generator denoting hot surfaces Allow this generator to cool for several minutes after use before touching the engine muffler or other a...

Page 7: ...Model AC G0002 3500 Surge Watts 3000 Running Watts Portable Generator 7 ...

Page 8: ... addition to the previously described safety information familiarize yourself with all safety and hazard placards on this generator Model AC G0002 3500 Surge Watts 3000 Running Watts Portable Generator 8 ...

Page 9: ...there are missing items call 1 866 460 9437 Monday Friday 8 AM 4 PM Central Time for customer service DO NOT RETURN THIS GENERATOR TO THE RETAILER Item List NEMA L14 30 plug for connecting 240 Volt electrical devices Set of 2 DC connector wires for connecting 12 Volt automotive type batteries Spark plug wrench Model AC G0002 3500 Surge Watts 3000 Running Watts Portable Generator 9 ...

Page 10: ...atteries 7 Oil Filler Dipstick Cap Location for checking and filling the engine crankcase oil 8 Engine Switch Used for starting stopping the engine 9 Recoil Starter Pull cord for starting the engine 10 Fuel Filter Cup Traps dirt and water from the fuel prior to entering the engine 11 Fuel Valve Allows gasoline to pass into the engine 12 Air Filter A removable cleanable sponge like element that lim...

Page 11: ...e crankcase and is 20 fluid oz 0 6 L for this ACDelco Model AC G0002 3500 Surge Watts 3000 Running Watts Portable Generator Add the correct quantity of oil before operating this generator for the first time When replenishing oil for subsequent use of this generator always determine that this generator has the correct quantity of oil Model AC G0002 Oil Capacity fluid oz L 20 0 6 Model AC G0002 Oil ...

Page 12: ...ctane rating 87 or higher to the fuel tank Be careful not to fill the fuel tank above the upper limit line The fuel tank capacity for this ACDelco Model AC G0002 3500 Surge Watts 3000 Running Watts Portable Generator is 4 gallons 15 L The fuel gauge located on the top of this generator indicates how much gasoline is currently in the fuel tank NOTE Because gasoline can expand do not fill the fuel t...

Page 13: ...ough this generator is equipped with an automatic shutoff to protect it from damage due to low oil it is important to check the oil level in the engine crankcase before each use to ensure that there is sufficient quantity 1 Verify that this generator is on a level surface 2 Unscrew the oil filler dipstick cap from the engine 3 With a dry cloth wipe the oil off of the dipstick that is located on th...

Page 14: ...ne in the fuel tank Step 3 Ground the Generator Failure to properly ground this generator can result in electrocution Ground this generator by tightening the grounding nut against a grounding wire as previously illustrated in Figure 3 A generally acceptable grounding wire is a No 12 AWG American Wire Gauge stranded copper wire The other end of this grounding wire should be connected to a copper or...

Page 15: ...tion of the Choke Lever Figure 6 Pull cord for starting the engine USING THE GENERATOR After the engine has been running for several minutes electrical devices may be connected to this generator AC Usage Electrical devices running on AC current may be connected according to their wattage requirements The rated running and surge wattage for this ACDelco Model AC G0002 3500 Surge Watts 3000 Running ...

Page 16: ...e can be estimated by using the following chart see Figure 7 The chart provides only estimates and it is better to know the exact wattage of each electrical device to be powered by this generator Electrical Device Rated Running Watts Additional Surge Watts air compressor 1 HP 1500 3000 air compressor 1 1 2 HP 2500 2500 airless sprayer 1 3 HP 600 1200 box fan 300 600 clock radio AM FM 300 0 coffee ...

Page 17: ...all rated wattage of 3000 do not attempt to draw more than 3400 Watts 20 A from any ONE of the 120 Volt outlets Draws higher than 3400 Watts 20 A will damage this generator and void the warranty 3 Switch the circuit breaker to the on position NOTE While this generator is running power is available from either the standard 120 Volt outlets or the 240 120 Volt NEMA outlet Both 120 Volts and 240 Volt...

Page 18: ...ailing to use the correct procedure can cause a battery to explode seriously injuring anyone nearby Keep heat sparks flame and smoking materials away from the battery To connect 12 Volt batteries to the DC outlet 1 Connect one charging wire to the positive terminal of the battery and the other charging wire to the negative terminal of the battery 2 Connect the free end of the positive wire to the ...

Page 19: ...elp reduce air pollution Perform maintenance checks and procedures according to the schedule in Figure 10 STOP If you have questions about any maintenance procedures described in this manual call 1 866 460 9437 Monday Friday 8 AM 4 PM Central Time Never perform maintenance procedures while this generator is running Allow this generator to cool before commencing any maintenance procedures Keep heat...

Page 20: ...ick If there is no oil on the dipstick or oil is visible only at the very end of the dipstick add oil until the engine crankcase is filled see Changing Adding Oil in this section of this manual 5 Confirm that the oil filler dipstick cap is properly in place when finished verifying the oil level Figure 11 Checking the Oil Changing Adding Oil The oil level in this generator should be checked before ...

Page 21: ...r Maintenance Routine maintenance of the air filter helps maintain proper airflow to the carburetor Occasionally verify that the air filter is free of excessive dirt The air filter will require more frequent cleaning when operating this generator in extremely dusty areas 1 Unhinge the clasps at the top and bottom of the air filter cover as shown in Figure 14 2 Remove the sponge like elements from ...

Page 22: ...cup from the fuel valve using a wrench Turn the valve toward you to unscrew as illustrated in Figure 15 3 Using a rag or brush clean the cup of all sediment 4 Reinstall the fuel filter cup Figure 15 Removing the Fuel Filter Cup Spark Plug Maintenance The spark plug is essential for proper engine operation The spark plug should be intact free of deposits and properly gapped A bad or incorrectly ins...

Page 23: ... the spark plug back into place on this generator by using the included spark plug wrench 7 Replace the spark plug cap Figure 16 Removing the Spark Plug Figure 17 Measuring the Spark Plug Gap Emptying the Fuel Tank To store this generator for extended time drain the gasoline from the fuel tank To drain gasoline from this generator 1 Turn the fuel valve to the off position 2 Remove the fuel filter ...

Page 24: ...obstruct any ventilation openings Do not drop or strike this generator while moving it Store this generator in a cool dry area free of excessive dust Storage Time Recommended Storage Procedure which will help prevent difficult starts Less than 1 month No storage procedure required 1 to 2 months Fill with fresh gasoline and add gasoline conditioner 2 months to 1 year Empty the fuel tank See Emptyin...

Page 25: ...s not on level surface Move generator to a level surface to prevent triggering the low oil shutdown Engine will not start Oil is low Add or replace oil Circuit breaker is off Flip circuit breaker to on Reset button is off Push reset button to on Bad connecting wires cables Try a different extension cord Engine runs but there is no electrical output Bad electrical device connected to generator Disc...

Page 26: ...ut Voltage V 12 Circuit Breaker Amperage A 8 3 Dimensions and Weight Dimensions in 23 2 Length 17 2 Width 17 2 Height Gross Weight lbs 115 Net Weight lbs 106 Engine Approvals CARB EPA MTL CTL Engine Model HP 6 5 Engine Type 4 stroke OHV single cylinder with forced air cooling system Ignition System non contact transistor T C I Starting System Recoil Displacement cm3 196 Max Output hp rpm 6 5 3600 ...

Page 27: ...Model AC G0002 3500 EXPLODED VIEW AND PARTS LIST Model AC G0002 3500 Surge Watts 3000 Running Watts Portable Generator 27 ...

Page 28: ...rol panel case 55 16812 2GF 3 1 Stripe fuel tank 18 GB5787 86 4 Flange bolt 6 mm 12 mm 56 16824 2GF 3 4 Fitting brush fuel tank 19 31710 1 Circuit protector 57 37825 2GF 3 1 Gasket fuel sensor 20 35410 1 Ignition switch 58 18300 168F BV 1 Muffler 21 37420 1 Voltmeter 59 18611 2GF 3 1 Muffler guard 22 31820 1 Voltage selector switch 60 GB5787 86 3 Flange bolt 8 mm 16 mm 23 35540 1 Receptacle GFCI 6...

Page 29: ...MODEL AC G0002 3500 SURGE WATTS 3000 RUNNING WATTS PORTABLE GENERATOR WIRING DIAGRAM Model AC G0002 3500 Surge Watts 3000 Running Watts Portable Generator 29 ...

Page 30: ...Model AC G0002 3500 Surge Watts 3000 Running Watts Portable Generator 30 NOTES ...

Page 31: ...oduct Any implied warranties are limited to one 1 year as stated in this written limited warranty Some states do not allow the exclusion or limitation of incidental or consequential damages Some states do not allow limitation on the length of an implied warranty This warranty gives you specific legal rights and you may have other rights that vary from state to state REGISTRATION Return this produc...

Page 32: ...Model AC G0002 3500 Surge Watts 3000 Running Watts Portable Generator 32 ...

Page 33: ...all wheel axle insert bolts 2 8mm x 16mm through axle and generator s frame and tighten 8mm nut 2 onto bolt 2 Slip wheels 2 over the axle on both ends insert cotter pins 2 through axle and spread the pins to hold wheels in place Step 2 1 Install stabilizer feet 2 insert bolts 4 6mm x 12mm through feet and generator frame and tighten 6mm nut 2 onto bolt Step 3 1 Insert handle unit into the center o...

Page 34: ...Model AC G0002 3500 Surge Watts 3000 Running Watts Portable Generator 34 ...

Page 35: ...Model AC G0002 3500 Surge Watts 3000 Running Watts Portable Generator 35 ...

Page 36: ...Model AC G0002 3500 Surge Watts 3000 Running Watts Portable Generator 36 AC3500070922 ...

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