Accurex XRV-25-5I Series Installation, Operation And Maintenance Manual Download Page 10

Packaged Rooftop Ventilator

10

Condensate Drain Trap

This unit is equipped with a stainless steel condensate 
pan with a stainless steel connection. It is important 
that the drain connection be fitted with a P trap to 
ensure proper drainage of condensate while maintaining 
internal static pressures and to prevent migration of 
sewer gas back into the unit. 

A P trap assembly (kit) is supplied with each unit and 
is to be assembled and installed as local conditions 
require and according to the assembly instructions 
provided with the P trap. If local 
and area codes permit, the 
condensate may be drained 
back onto the roof, but a drip 
pad should be provided beneath 
the outlet. If local and area 
codes require a permanent drain 
line, it should be fabricated and 
installed in accordance with 
Best Practices and all codes.

In some climates, it will be necessary to provide freeze 
protection for the P trap and drain line. The P trap 
should be kept filled with water or glycol solution at 
all times and it should be protected from freezing to 
protect the P trap from damage. If severe weather 
conditions occur, it may be necessary to fabricate a P 
trap and drain line of metal and install a heat tape to 
prevent freezing.

Condensate Overflow Switch

This unit is equipped with an optional factory-mounted 
condensate overflow switch. In the event that a high 
level of condensate is detected, a dry contact will be 
powered (24 VAC). This dry contact can be used for 
field monitoring of condensate levels. All monitoring and 
control shall be provided by others. 

Optional Coil Piping

Factory-installed cooling and heating components are 
mounted in the coil section of the unit. Note the coil 
connection locations on the picture. Coil connections 
are located external to the unit as shown. 

Note:

 DX coil liquid connection is internal to units.

Water Coils

1.  Piping should be in accordance with accepted 

industry standards. Pipework should be supported 
independently of the coils. When installing couplings, 
do not apply undue stress to the connection 
extending through the unit. Use a backup pipe 
wrench to avoid breaking the weld between coil 
connection and header. 

2.  Connect the water supply to the bottom connection 

on the air leaving side and the water return to the 
top connection on the air entering side. Connecting 
the supply and/or return in any other manner will 
result in very poor performance. Be sure to replace 
factory-installed grommets around coil connections 
if removed for piping. Failure to replace grommets 
will result in water leakage into the unit and altered 
performance.

3.  Water coils are not normally recommended for 

use with entering air temperatures below 40

°

F. No 

control system can be depended on to be 100% safe 
against freeze-up with water coils. Glycol solutions 
or brines are the only safe media for operation of 
water coils with low entering air conditions. If glycol 
or brine solutions are not used, coils must be drained 
when freezing conditions are expected. 

If required, 

vent and drain connections must be field-
piped, external to the unit.

4.  Pipe sizes for the system must be selected on 

the basis of the head (pressure) available from the 
circulation pump. The velocity should not exceed 
6 feet per second and the friction loss should be 
approximately 3 feet of water column per 100 feet  
of pipe.

5.  For chilled water coils, the condensate drain 

pipe should be sized adequately to ensure the 
condensate drains properly. Refer to Drain Trap 
section.

Direct Expansion (DX) Coils (Split DX)

1.  Piping should be in accordance with accepted 

industry standards. Pipework should be supported 
independently of the coils. Undue stress should not 
be applied at the connection to coil headers.

2.  The condensate drain pipe should be sized 

adequately to ensure the condensate drains properly. 
Refer to Condensate Drain Trap section.

3.  When connecting suction and liquid connections 

make sure the coil is free from all foreign material. 
Make sure all joints are tight and free of leakage. Be 
sure to replace factory-installed grommets around 
coil connections if removed for piping.

4.  Manufacturer does not supply compressor or 

condensing units, or thermal expansion valve (TXV) 
with standard models. For further instruction on 
DX coil installation and operation contact your 
compressor and/or condenser manufacturer.

Water coil 

connections

DX coil 

liquid 

connection 

access 

door

Piping Installation

Summary of Contents for XRV-25-5I Series

Page 1: ...en servicing the unit the internal components may be hot enough to cause pain or injury Allow time for cooling before servicing Only quali ed personnel should install and maintain this system Personne...

Page 2: ...VFD Sequence 13 OA and Recirc Air Damper Sequence 13 Exhaust Fan Only Power 13 Vapor Tight Lights 13 EC Condenser Fans 14 Airflow Monitor 14 Dirty Filter Sensor 15 Microprocessor Control 15 Unoccupie...

Page 3: ...ove any accumulations of dirt water ice or snow and wipe dry before moving to indoor storage To avoid condensation allow cold parts to reach room temperature Leave coverings loose to permit air circul...

Page 4: ...illed water coil Units with packaged DX are shipped fully charged with refrigerant and are ready for operation upon arrival Heating There are three different optional heat sources that can be ordered...

Page 5: ...denser Coils optional Outdoor Air Damper Coils optional Recirculating Damper Main Control Center Furnace Vest Plate and Furnace Control Center optional Outdoor Air Filters Weatherhood Filters metal me...

Page 6: ...ce Optional Electric Heater 4 Electrical 5 Supply Blower 6 Coil 7 Filters Unit Size Nominal tonnage tons Height H Width W Length L Intake A Condensing Section B Nominal weight lbs Outdoor Intake Suppl...

Page 7: ...nit Weights Dimensions section of this manual 3 Unit must be lifted by all lifting lugs provided at top of unit 4 Spreader bars must span the unit to prevent damage to the cabinet by the lift cables 5...

Page 8: ...Shim the curb as required to level Install gasketing on top surface of curb provided by others 3 Install Ductwork Installation of all ducts should be done in accordance with SMACNA and AMCA guidelines...

Page 9: ...There are three penetrations into the cabinet that are required one for high voltage supply wiring one for low voltage control wiring and one for either gas supply or high voltage supply wiring for a...

Page 10: ...aking the weld between coil connection and header 2 Connect the water supply to the bottom connection on the air leaving side and the water return to the top connection on the air entering side Connec...

Page 11: ...ater disconnect and must be compatible with the ratings on the nameplate supply power voltage phase and amperage Consult ANSI NFPA 70 and CSA C22 1 for proper conductor sizing Provide the Opening s fo...

Page 12: ...ontroller Optional Indirect Gas Fired Furnace Note In some models two furnaces are installed to provide greater output When two furnaces are installed they are in parallel and both will operate at the...

Page 13: ...ain room air temp at a desired set point Optional 0 10 VDC by others to VFD Supply fan is modulated by a 0 10 VDC eld provided by others Component Operation Exhaust Fan VFD Sequence Optional Building...

Page 14: ...actual cubic feet per minute CFM or actual liters per second LPS on a 16 character LCD display Two con gurable analog outputs for transmitting outdoor and or exhaust air ow rate outdoor air temperatur...

Page 15: ...or relative humidity sensor the unit can cycle on to maintain unoccupied room set points if there is a call for unoccupied heating cooling or dehumidi cation During the unoccupied mode the supply and...

Page 16: ...ble and is located on the side of the evaporator coil and can be accessed through the coil access panel 13 Evaporative Coil 14 Low Limit Pressure Switch The switch is installed on the suction line and...

Page 17: ...is below 40 F Do not short cycle the compressor Allow 5 minutes between on cycles to prevent compressor damage DX system is charged with refrigerant Start up must be performed by EPA Certified Technic...

Page 18: ...wer supplied to it 24 hours prior to start up If start up is scheduled in 24 hours unlock the disconnect power and energize unit Compressor shipping brackets are removed if provided SPECIAL TOOLS REQU...

Page 19: ...r Air Temperature Deg F Outdoor Air Relative Humidity RH Return Air Temperature Deg F Return Air Relative Humidity RH Compressor 1 Compressor 2 Compressor 3 Compressor 4 L1 Amps Amps Amps Amps L2 Amps...

Page 20: ...vation cannot locate the source of vibration a quali ed technician using vibration analysis equipment should be consulted Generally fan vibration and noise is transmitted to other parts of the buildin...

Page 21: ...unit using the power disconnect s a Recycling of the power resets the manual override values that were set during the calibration Air ow Monitor For additional information on how to navigate through t...

Page 22: ...as a voltage spike occurs the VFD will go into alarm and will not reset until a hard restart is performed See the unit speci c manufacturer s manual supplied with the unit VFDs are located in the mai...

Page 23: ...er motor System static pressure too high Improve ductwork to eliminate losses using good duct practices Blower speed too low Check maximum motor RPM and compare with catalog data Verify that external...

Page 24: ...or reason and repair Replace fuse after correcting problem Low line voltage Check line voltage If more than 10 from compressor marking correcting is necessary Compressor motor protector open Motor the...

Page 25: ...f compressor is hot allow compressor to cool for two hours Recheck for open circuit Improper refrigerant charge Check subcooling Improperly wired Review wiring schematics Loose wiring Check all connec...

Page 26: ...Check subcooling Remove excess refrigerant Non condensable in system Remove non condensable from system Dirty condenser coil Clean condenser coil Condenser fan not running or running backwards Check e...

Page 27: ...back Check thermal expansion valve setting Check for refrigerant overcharge Check crankcase heater operation Reheat ush cycle inadequate Contact factory Not enough cooling or lack of cooling Refriger...

Page 28: ...ebris in the air which can be drawn into the lters and the coils they should be checked more frequently If the system is being used for only a few hours per day the frequency may be reduced Use the ma...

Page 29: ...integral metal grid Two acceptable lter replacements are Aerostat Series 400 or Farr 30 30 Filters upstream of the coil should be checked regularly If the lters are dirty they should be cleaned or re...

Page 30: ...V 45 300 14 8 23 3 38 1 44 1 6 6 6 400 6 6 6 500 14 9 23 6 25 2 57 1 6 6 6 B A C D 500MBH 300 400MBH A B C D 200 300MBH 100 150MBH C A B D C A B D COMBUSTION AIR INLET EXHAUST OUTLET IG FURNACE ACCESS...

Page 31: ...5 12 5S 3550 XRV 25 15I 3775 XRV 25 15D 3775 XRV 25 15S 3775 XRV 45 15I 4100 XRV 45 15D 4100 XRV 45 15S 4100 XRV 45 17 5I 4650 XRV 45 17 5D 4650 XRV 45 17 5S 4650 XRV 45 20I 5300 XRV 45 20D 5300 XRV 4...

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