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Accuprint AP30CL - 6000 Service Manual Download Page 80

12-8

94MS41 Rev. C1 S/W Ver 2.06

Base Assembly Diagram

C

E

J

D

A

14

F

H

G

K

14

1

16

15

8

8

32

1

15

16

1

6

20

18

1

21

24

14

15

16

3

2

5

30

29

17

29

22

1

33

5

18

19

33

20

B

L

15

5

25

27

13

13

14

32

9

10

1

23

22

12

23

20

5

1

1

4 PL

4 PL

31

26 4 PL

10

6

5

1

4

3

QTY

2

1

ITEM

DESCRIPTION

WELDMENT, CABINET  

8

7

PANEL, REAR (UPPER)

1

1

PANEL, REAR (LOWER)

DEFLECTOR, AIR

2

2

CLAMP, POWER SUPPLY

1

MOUNTING PAN

BRACKET, THERMOSTAT

1

9

BRACKET, TOP (CTRL. BOX)

2

1

BRACKET, SIDE (CTRL. BOX)

10

11

PLATE, COVER (LOW. HF1)

2

2

HOT AIR DEFLECTOR

12

13

COVER, PLATE 

2

6

1/4-20 NUT, HEX NYLON LOCK

63D3326A08 

PART NO.

11D3360A08

11D3361A08

11D3395A17

11D3387A62

11D3375A17

11D3405A17

11D3376A62

11D3378A62

11D2134A62

11D249

11D1817A02

41B40NLN

14

42

1/4 WASHER, FLAT

41 40WFR

15

16

41BF0SHC.62

1/4-20x.62 BUTN. HD.SCREW

36

32

1/4 WASHER, SPLIT LOCK

41 F0WLS

17

18

41B08PPS.50

#8-32x.50 PHIL.PAN HD.

2

12

#10-32 HEX KEP NUT

41 12NKP

19

20

41 10WLS

#10 WASHER, SPLIT LOCK

2

14

#10 WASHER, FLAT

41 10WFR

21

41 08PPS.37

#8-32x.38 PHIL. PAN HD.

10

22

6

#8-32 HEX KEP NUT

41 08NKP

41B08WFR

#8 WASHER FLAT

14

23

REF.

24

10

#8 WASHER, SPLIT LOCK

41 08WLS

41B06PPS.38

#6-32x.38 PHIL. PAN HD.

4

25

26

REF.

REF.

REF.

REF.

REF.

2 PL

2 PL

4 PL

2 PL

REF.

REF.

REF.

4

#6 WASHER, FLAT

41B06WFR

27

28

41 06WLS

#6 WASHER, SPLIT LOCK

4

5

FOAM SHEET 1"x24"x60"

72FOM42

29

30

41N10WFR

#10 NYLON WASHER, FLAT

4

31

LAMPCLIP

2

43CLP01

56TMP01

1

THERMOSTAT

32

33

ASS'Y CONTROL BOX

1

SEE BOM

41B12PPS.50

4

#10-32x.50 PHIL. PAN HD.

34

2 PL

REF.

REF.

REF.

REF.

REF.

REF.

REF.

REF.

REF.

REF.

K

F

J

L

G

A

B

H

A

C

REF.

REF.

2 PL

5

31

D

11

2 PL

2 PL

6

3

1

9

A

2 PL

10

8

2 PL

2 PL

12

2

2

3

28

4

28

REF.

E

35

1

ADHESIVE, SPRAY 

82ADH15

11D1661A17

CHANNEL, HOT AIR (LH)

1

36

37

4

35

32

4

36

37

2 PL

1

CHANNEL, HOT AIR (RH)

11D1661B17

45KOB05

KNOB,  1/4-20

2

2 PL

7

A

4

DETAIL

4 PLACES

DETAIL

DETAIL

2 PLACES

10 PLACES

DETAIL

DETAIL

20 PLACES

10 PLACES

DETAIL

DETAIL

DETAIL

DETAIL

6 PLACES

DETAIL

4 PLACES

DETAIL

2 PLACES

2 PLACES

Summary of Contents for AP30CL - 6000

Page 1: ...P P AP30CL 6000 Closed Loop Cooling High Resolution Printer Service Manual 94MS41 Rev C1 S W Ver 2 06 O ...

Page 2: ... 2 06 This manual is designed for technical personnel and should only be used by authorized Dealer service personnel This manual is written to provide an understanding of the equipment as well as a plan for troubleshooting ...

Page 3: ... Integrator 3 1 Feature Quick Reference 3 3 Operator Control Panel 3 4 Table Showing the 12 Calibration Positions 3 4 Calibration Procedures 3 4 Changing the Calibration Number 3 6 Matching Exposure Surfaces 3 7 Splitting Steps 3 8 Matching with a meter 3 8 4 Integrator Program Set Up To Enter the Select Mode 4 1 Lock Level Feature 4 1 Lock Level Description and Operation 4 2 Setting or Changing y...

Page 4: ...ing Instructions 6 1 7 Preventive Maintenance Preventive Maintenance Daily 7 1 Preventive Maintenance Monthly 7 1 Preventive Maintenance Semi Annually 7 1 8 Vacuum System Vacuum Pumps 8 1 Flushing the Pump 8 1 Pump Disassembly 8 2 Pump Checkout 8 2 Pump Replacement 8 3 Tubing Fitting Replacement 8 3 Vacuum Gauge Replacement 8 3 Vacuum Seal Replacement 8 4 Glass Photo Tool Optional 8 6 9 Nose Assem...

Page 5: ...ght Block Assembly 11 6 Replacing Lower Light Block Springs 11 7 12 Diagrams Control Box Front View 12 1 Control Box Wiring Diagram Standard 6kW 12 3 Unit Cabling Diagram old style 12 4 Unit Cabling Diagram New Style 12 5 Unit Cabling Diagram CE 12 6 Unit Wiring and Tubing Diagram 12 7 Base Assembly Diagram 12 8 13 Light Source Component Layout 13 1 Ballast Tap Switch Wiring 13 3 Path of Power to ...

Page 6: ...3 21 Lamphead for all Lights 13 22 AL 56 Power Supply 60Hz 13 23 AL 56 480 Power Supply 60Hz 13 24 AL 66 Power Supply 50Hz 13 25 Interconnect Cable 13 26 14 Printing Light Check List Check List for Printing Light Troubleshooting and Service 14 1 15 Fault Trees No Strike Fault Tree 15 1 Shutter Rotation Fault Tree 15 2 16 Parts List Parts List 16 1 17 Warranty Limited Warranty 17 1 Lamp Warranty 17...

Page 7: ...lbs 800 kg Uncrated 1450 lbs 659 kg Actual Dimensions Cabinet welded heavy gauge steel construction with access doors on both sides Length Width Height 92 5 48 5 72 235cm 123cm 183cm Note The AP30CL cannot be disassembled to pass through any doorways or hallways Please make sure there is adequate room for its passage Effective Exposure Frame Area Width 30 76 cm Depth 25 64 cm ...

Page 8: ...480V 60Hz single phase 2 wires and ground 480V 60Hz 3 phase 3 wires and ground or 380 415V 50Hz 3 phase 3 wires and ground and neutral We recommend installing a circuit breaker box within easy reach of the operator Connecting power to printer Run the main power cord through the strain relief and into the tube on the lower right rear of the printer and up to the power control box on the left side s...

Page 9: ...ar black trim pieces over the forklift channels using a 5 32 Allen wrench Electrical specifications and connections Earth Ground L1 L2 L1 L2 L3 Figure A 380 415V 50Hz Connection Wye 3 Wires Neutral Ground Terminal Block N 380 415V OLITE Power Supply Blowers Vacuum Pumps Electronics Drives Etc L3 N Earth Ground L1 L2 L1 L2 L3 Figure B 208 240V 50Hz Connection DELTA 3 Wires Ground Terminal Block N 2...

Page 10: ... If water temperature and water flow do not meet the following specifications the unit will overheat one or both lights sources will shut themselves off randomly under heavy usage and damage to the unit will be the result AP30CL 6000 Cooling Requirements 24 000 BTU hr at idle 65 000 BTU hr at full load Water Pressure 22 PSI 18 GPM minimum at 50 F 10 C 8 PSI 9 GPM minimum at 45 F 7 C ...

Page 11: ...t it to the 3 pin connector marked Evaporator provided inside the unit Note The evaporator is on when the machine is on If the fan in the evaporator does not come on when the machine is turned on unplug the electrical connector P8 on the evaporator and check with a voltage meter the P8 connector between pins 1 2 for 240V If voltage is present and the blower is not running replace the blower If vol...

Page 12: ... be mounted level or the Flow Meter will not function properly Inlet To chiller 1 ID Outlet Overflow Bucket Bleed Valve 1 2 NPT internal taper thread Temperature Guage Flow Meter Mount Assembly on wall From chiller 1 ID Connect the hose from the chiller outlet to the to the flow meter Connect another hose from the temperature gauge to the Closed Loop inlet Connect the hose from the Closed Loop out...

Page 13: ...D BARB 3 4 NPT MALE PIPE 1 NPT HEX NIPPLE MALE 1 2 NPT HEX NIPPLE MALE REDUCER NIPPLE MALE 3 4 1 2 BUSHING FEMALE TO MALE 1 1 2 NIPPLE FLOW METER 1 NPT 1 NPT FEMALE COUPLING LONG NIPPLE 1 2 NPTx4 LONG MALE FEMALE ELBOW 1 NPT FEMALE TEE 1 NPT 1 2 NPT MALE BRANCH TEE FEMALE CROSS 3 4 NPT 1 2 NPT BRAIDED HOSE 24 lg 1 2 NPT FEMALE FEMALE ELBOW BRAIDED CLEAR PVC TUBING HOSE CLAMP FOR 1 HOSE 1 2 NPT BRA...

Page 14: ...f the Closed Loop System is getting to hot or shut ting itself down Make sure temperature and pressure in the system meets those in section Cooling Requirements Make sure the air in the system is properly bled as described in Filling the Closed Loop System Make sure the four blowers in the back of the unit are all spinning Turn the unit off and wait for the cool down cycle to finish Remove the upp...

Page 15: ...er does not flow with any of the coils connected and you have the new style go to the J1 connector on the 64AX501V01 PCB and measure for 240V from pin 6 white to pin 3 black for valve 1 pin 6 white to pin 2 green for valve 2 and pin 6 white to pin 1 red for valve 3 If you have the old style go to the J2 connector on the 64CL489 PCB on top of the control box and measure for 240V from pin 2 white to...

Page 16: ...16 41BF0SHC 62 1 4 20x 62 BUTN HD SCREW 4 4 1 4 WASHER SPLIT LOCK 41 F0WLS 17 18 41 12PPS 37 10 32x 38 PHIL PAN HD 26 34 10 32 HEX KEP NUT 41 12NKP 19 20 41 10WLS 10 WASHER SPLIT LOCK 12 46 10 WASHER FLAT 41 10WFR 21 41 08PPS 37 8 32x 38 PHIL PAN HD 6 22 6 8 32 HEX KEP NUT 41 08NKP 43BXC01 COVER ELECT HANDY BOX 1 23 REF REF REF 2 REF 24 1 BOX ELECT HANDY 43HBX02 44GKT01 GASKET 1 16 THK 8 ft 25 26 ...

Page 17: ...r about two minutes to cool the lamp Y MEMORY Pressing the memory key will advance the memory location The display will show which memory is selected V VACUUM Press the vacuum key and use the numerical keypad to enter a vacuum delay time The window shows the delay in seconds 0 2 4 6 8 9 7 5 3 1 P 0000 e 0000 V 00 Y T I U D m F 1 4 7 2 5 8 3 6 9 0 e EXPOSURE Press the exposure key and use the numer...

Page 18: ...auto step function ON or OFF Press the e key the memory window will read AC and the exposure window will read CUAC Press the V key to turn continuous vacuum function ON or OFF m MEASURE This key is used to check the lamp intensity 0 9 NUMERICAL KEYPAD These keys are used to enter the vacuum time exposure units and to access a particular memory location 0 9 INSTANT MEMORY KEYPAD The OV 45 33HD has ...

Page 19: ...features you must first be in the setup mode LocK Lock Level Feature codE Lock Code Feature 2UAL 2 two Value Exposure Feature SPgt Motorized Filter Feature SSur Single Surface Exposure Feature bcnt Exposure Count Feature FrCl Frame Control Switch Feature AUAC Automatic Vacuum Feature AStP Auto Step Feature dUAC Vacuum Delay Feature trAY Frame Speed Feature tYPE System Type Setting Feature ...

Page 20: ...ch FrCl and auto vacuum AUAC are turned on press the G button once to move the frame into the unit and start an exposure If frame switch FrCl and auto vac AUAC are turned on press the G button once without opening the upper or lower frame will start a blank frame cycle no vacuum or exposure Note If a vacuum delay dUAC is used the exposure will not begin until the vacuum delay time has counted down...

Page 21: ...d Exposure windows will dim Press the 9 key three times Press the V key once This will prevent vacuum while calibrating The Vacuum window will read _ The high resolution printer s calibration has been set at the factory Ut Upper frame top surface Ub Upper frame bottom surface Lt Lower frame top surface Lb Lower frame bottom surface Note Preset all 12 calibration factor numbers to 500 units Place a...

Page 22: ...L This places you in select mode Press the V key once and press the0 key to clear then V key then the 0 key to activate the vacuum after being turned off earlier in this procedure Changing the Calibration Number Press the m key on the integrator The Memory window will read Ut the Exposure window will show the existing calibration number for the top surface of the upper frame at the selected intens...

Page 23: ...75 1 22 2 00 1 26 _SEL Press 1 2 3t4on the numerical keypad The Vacuum window will read _SEL This places you in select mode Then press the m key and the exposure window will show previous calibration number There is a separate number for each intensity Select the intensity to be adjusted with the I key Read the current calibration number and multiply it times the correction For example if you doub...

Page 24: ...scale that straddle the first In the example the reference is 30 step A is 24 and step B is 40 Ref A B A 06 16 375 The example step is 375 steps under the reference Matching with a meter If an integrating meter is available that has a photocell that matches the film it can be used to match the surfaces We recommend that the results be verified on film Make a reading on the reference surface and th...

Page 25: ... on individual memories may be turned ON and OFF without the need to enter a code Level 2 3 Locks functions per memory similar to lock level 1 except once lock is turned ON for a particular memory it may not be turned OFF again without entering the lock code Also locks the parameters on the set up menu so they cannot be changed without entering the lock code Level 4 Locks all functions A code is r...

Page 26: ...a decimal point will be displayed after each digit in the Memory window 0002 Lock Level 2 3 The Vacuum window will read 0002 or 0003 Locks functions for seconds enter vacuum and intensity per memory and Integrator Program Set Up Features Before this mode is turned ON enter all needed information into a memory location Then press the U key the Memory window will read Ac the Vacuum window will read ...

Page 27: ...t this mode To Clear Lamp Statistics C This step clears all lamp statistics explained in sections Lamp Statistics Note You can abort clearing the lamp statistics by pressing the 0 key before the display counts down to SEL_ and you will not change any memory and exposure statistics Note Lock Level must be set to 0 to program this step and reset when finished see Lock Level feature Press the P key o...

Page 28: ...window will read SEL_ This places you in the select mode Press the Y key once The Memory window will read Su 2UAL Press and release the e key until 2UAL is displayed in the Exposure window Press the V key to cycle mode ON or OFF Press the 0 key twice to exit this mode Split Exposure Mode The split exposure mode works in conjunction with the previously mentioned two value mode It enables the user t...

Page 29: ...single surface option ON or OFF Press the 0 key twice to exit this mode Note Press the U key to activate feature in operating mode so that the Memory display reads Ac and the Exposure display reads SUrF Press the V key to select bottom bot_ top toP_ or both both Now press the U key If you have selected both lamps the left memory digit is complete and means upper and lower lamps are selected If you...

Page 30: ...itches and the exposure unit s computer system SEL_ Press 1 2 3t4 in sequence The Vacuum window will read SEL_ This places you in the select mode Press the Y key once The Memory window will read Su FrCL Press and release the e key until FrCL appears in the Exposure window This places you in the frame control interface mode Press the V key to cycle the frame control interface mode ON or OFF Press t...

Page 31: ... OFF Press the 0 key twice to exit this mode Set Default Vacuum Delay Note This feature is used to provide sufficient vacuum drawdown time before exposure The time begins when the frame lid is closed with the AUAC turned ON or when you press the G button for the first time If you press the G button again before the vacuum delay counts down the frame will move into the cabinet but the exposure will...

Page 32: ...me press 5 0 and then press the V key again the Memory window and Exposure window will return to normal brightness Press the 0 key twice to exit this mode Type Mode C The type has been set at the factory and should not be changed Proper operation of the unit will be affected if changed Press the P key on the integrator to power up the light the front remote switches and the exposure unit s compute...

Page 33: ...e unit has been ON will be displayed in the Exposure window tCr_ Press the 1 key a third time The letters tCr_ will appear in the Vacuum window The elapsed time in hours that the lamp has been used at medium power will show in the Exposure window tLo_ Press the 1 key a fourth time The letters tLo_ will appear in at the Vacuum window The elapsed time in hours that the lamp has been used at low powe...

Page 34: ...xit this mode Selecting a Memory Location Press and release the Y key on the operator control panel to cycle through the 40 memory locations 0 39 You may go to a particular memory by entering the desired memory number on the numerical keypad on the integrator EXAMPLE Enter a desired memory number e g 12 Press the corresponding keys 1 then 2 on the numerical keypad then press the Y key Quick Keypad...

Page 35: ...ton to start vacuum The upper or lower vacuum gauge will indicate the vacuum level for the appropriate frame Examine both sides of the frame to check the vacuum drawdown visually When good vacuum contact is assured press the G button to move the frame into the cabinet and start exposure If second frame has been examined press the G button and the frame will go into the cabinet The frames will not ...

Page 36: ...alues being entered What was the last button pressed How long ago 0004 Frames not in position at start of exposure Solution Put the frames in position by cycling the power switch If the frames don t move check the wiring to the frame motor and the frame position sensing switches If everything is OK and this error still occurs call your service representative See also the I O test mode description ...

Page 37: ...SEL_ Press 1 2 3 then 4 in sequence The Vacuum window will read SEL_ This places you in select mode Press the 6 key to enter the Diagnostics mode The number in the Vacuum window will be the sum of all values for peripherals that are turned On o000 Press the 9 key to reset the Diagnostics mode This turns Off all peripherals Therefore the Vacuum window will indicate o000 Refer to the Functions Table...

Page 38: ...ower Vacuum Pump On Off 0008 5 Work Light and Nose Section Fans On Off 0016 6 Motor Direction Control 0032 7 Frame Motor On Off 0064 8 Motor Fast Slow 0128 9 All controls off 0000 0 Return to Select mode SEL_ Viewing Lights Motor Direction Blowers Motor Power Motor Speed Top Vacuum Pump Bottom Vacuum Pump 6 2 3 4 5 7 8 Heat Exchanger 1 Heat Exchanger 1 ...

Page 39: ... and the G key pressed on the nose section the lower integrator display should read 0165 With the lower frame in the display should read 0172 G DOOR FRAME SWITCH FRAME NUMBER DISPLAYED 128 32 4 1 0165 Upper Frame In 128 32 4 8 0172 Lower Frame In Switch Table Switch Value Function 1 Upper frame in labeled frame 4 Frame switch 8 Lower frame in labeled frame 16 S key nose section 32 Door emergency z...

Page 40: ...ither the door switches or emergency z button 0005 Indicates upper frame in position magnetic frame switches closed and does not have the correct reading from either the door switches or emergency z button 0012 Indicates lower frame in position magnetic frame switches closed and does not have the correct reading from either the door switches or emergency z button Whatever the switch value display ...

Page 41: ...xposure time has become too long Support the safety glass on the lamp head and loosen the two thumbscrews to release the glass Carefully slide the holding brackets up or down The safety glass will slide from either side of the lamp head Loosen the thumbscrews for both lamp wire spade lugs Disconnect and remove the lamp by removing the spade lugs and wires from under the thumscrews Carefully lift e...

Page 42: ... or the reflector and cooling tube Insert the safety glass into the holders and push against the housing Ensure the safety interlock lever is positioned firmly underneath the glass towards the lamp and not squeezed to the side Also ensure the safety glass is loose enough to allow for heat expansion during an exposure The light will not operate unless the safety glass is installed properly When the...

Page 43: ...xposure frame tracks every month Wet a small piece of cloth or paper towel with a lightweight machine oil and rub it on the linear bearing surface Keeping the linear bearings oiled will ensure smooth and quiet operation C Do not use silicone spray lubricants in the printer Lubricate gas strut mounts Apply a light coat of oil on the retaining ball mountings for the gas struts that support the upper...

Page 44: ...25 mm flex between the drive motor and the adjuster wheel C Do not use silicone spray lubricants in the printer Lubricate upper and lower light block mechanisms Apply a light coat of machine oil to the piano style hinges on the on the upper and lower light blocks Apply a light coat only otherwise excess oil will drip on the exposure frames during operation Clean vacuum pump filters Remove and clea...

Page 45: ...arbon vanes and grease packed motor bearings require no oil Filtration Be certain that dirt chips and other foreign material often found in new plumbing is not allowed to enter the pump Liquid moisture vapor or oil based contaminants will affect pump performance and must be prevented from entering the pump Dirty filters restrict air flow and if not corrected could lead to motor overload poor perfo...

Page 46: ...shing does not remove the foreign materials Disconnect the power to the pump motor Remove the six bolts holding the end plate to the body Remove the end plate and the four vanes do not remove the rotor or loosen any electric motor through bolts The vanes could be worn or only require further cleaning The top clearance between rotor and body may be adjusted by Loosening the body bolts Lightly tappi...

Page 47: ...it Remove the mounting plate from the defective pump and install it on the new pump Note the wire positions and remove the electrical harness from the defective pump and install it on the new pump Install the new pump in reverse order of removal and verify the correct operation and rotation Tubing Fitting Replacement If a vacuum line or connection is cracked loose leaking or broken replace it as s...

Page 48: ... as it is being placed onto the frame glass 11 5 7 9 8 6 CUT SEAL ENDS FLUSH AND BOND ENDS TOGETHER USING A THIN COAT OF GASKET ADHESIVE CLEAN ANY EXCESS NO GAP ALL0WED FROM SEAL SURFACE REF TEXTURE NEARSIDE TYP 9 10 12 10 1 5 REF REF 12 50 11 50 ITEM 1 2 3 4 5 6 7 ITEM 8 9 10 11 12 13 QTY 1 2 2 4 11 2 1 QTY 1 2 2 1 11 2 DESCRIPTION GLASS AP30D VACUUM BLOCK INTAKE PORT O RING Ø 50 I D SEAL WAVE SH...

Page 49: ...dge of glass C Do not stretch seal Cut 90º notch see Detail B Use a seal miter cutting tool Continue pealing off paper from seal bend 90º and press seal onto transfer tape while aligning seal with outside edge of the glass C Do not stretch seal Press ABS strip items 9 10 onto transfer tape align with seal Clean any excess transfer tape along inside edge Press transfer tape onto back of short ABS s...

Page 50: ...o hold the art work to the glass tool Several different glass tools are available according to customer needs so each tool itself is going to be different however the electrical wiring and operation is the same Wiring Diagram for Glass Photo Tool Option J22 PUMP UPPER TOOL LOWER TOOL P70 P71 P72 BLACK 18 GA BROWN 18 GA BLUE 18 GA GRN YEL 18 GA GRN YEL 18 GA 16D2741A00 RED 18 GA RED 22 GA BLACK 22 ...

Page 51: ...tructure Reassemble in reverse order Replacing the Display and Keypad P C Board Remove the nose see section Removing the Nose and place it on carpet or any surface that will not damage the keypad overlay or the paint Remove the 6 nuts holding the Keypad and the 4 nuts from the Quick Keypad along with all the plug in connectors Cut any tie straps holing wiring harnesses soldered to the boards in or...

Page 52: ...ce that will not damage the keypad overlay or the paint Disconnect and mark the wires on the back of the switch base Remove the two screws from the bottom of the switch base While holding the top of the button unscrew the switch base to separate the switch into two pieces and remove it from the nose Install the new switch in reverse order Replacing the Vacuum Gauges Remove the nose see section Rem...

Page 53: ...ust before the trays reach the center turn the power off Lift the diffusion cover off of the light assembly Twist the lamp to disengage it from the socket and remove it Install in reverse order Nose Fans Note The nose fans are controlled by a rocker switch on the underside of the right front corner of the nose If the nose fans are not turning on check the rocker switch and power to the switch Remo...

Page 54: ... 2 1 14 15 16 8 9 10 11 12 13 7 22 21 20 19 18 23 1 1 4 1 1 2 1 1 2 1 80 QTY 1 2 2 2 1 1 1 1 1 1 1 2 2 2 1 1 2 NSI 6 32 KEP NUT ZINC 6 32 X 312 HEX THD SPACER SWITCH CW TRIMLOCK NSI 8 32 X 3 8 PPMS ZINC CONNECTOR TUBE 3 8 TO 1 4 OD ADHESIVE SQUARE 4026 HARNESS EMERGENCY SWITCH NSI 6 32 X 3 8 PHIL PAN MS BLK 1 4 20 X 5 8 SOCKET BTN HD BLK NSI 8 32 X3 8 PFMS 100 ZINC NSI 6 32 X 1 2 BLK SELF TAP NSI ...

Page 55: ...cont B B A A 18 2 PL 45 1 44 3 PL 3 PL 4 PL 2 PL 35 5 PL 47 41 44 41 33 47 33 41 44 38 55 54 42 45 4 3 16 14 16 51 39 37 4 PL 4 PL 40 48 49 3 PL 2 PL 17 15 2 5 6 7 35 5 PL 4 PL 46 43 36 46 36 43 4 PL REF 34 6 PL 35 34 14 PL TOP VIEW Continued on next page ...

Page 56: ...Drawings cont STOP GO BOT POS TOP POS VIEW C C REF 4 PL 4 PL 1 30 DETAIL B 10 PL 58 22 10 PL 10 PL DETAIL A 8 32 8 32 29 57 53 13 21 VIEW B B VIEW A A 2 PL 2 PL 26 23 25 24 2 PL 2 PL 31 19 20 52 DETAIL A 2 PLACES RED BLK BLK RED REF 27 30 DETAIL B ...

Page 57: ... Mylar must overlap on all sides so that it comes up between the inner and outer frames and then trimmed off once the inner frame has all the cam latches in the closed position Make sure the inner and outer frames are not bent or damaged if they are replace them Outer Frame Replacement Remove the inner frame Open the frame then remove the safety clips from the gas shocks While holding the frame up...

Page 58: ...len Screw 1 32 to 1 16 Loosen all the Allen head screws in the corners of the inner and outer frames shown in the diagram Tighten the outer frame Allen head screws in the order shown in the diagram 2 per corner Tighten the inner frame Allen head screws in the order shown in the diagram 4 per corner 3 7 8 4 1 5 6 2 Lift the frame and push the gas shocks back onto the ball joints Reinstall the safet...

Page 59: ...OR SEE DETAIL D REAR WHEEL ASSY 4 PL 9 4 PL 2 PL 2 PL 2 PL 4 PL 20 6 40 37 38 36 2 PL 39 24 2 PL 3 2 PL 27 24 40 29 2 44 45 39 28 37 38 36 36 38 37 2 PL 2 PL 1 46 8 PL 39 5 2 PL 2 PL 36 38 37 49 4 PL 49 12 39 23 37 38 36 2 PL BOTH SIDES 2 PL 41 22 21 2 PL BOTH SIDES 13 13 52 11 50 8 4 10 BOTH SIDES 8 PL 38 37 47 37 36 38 2 PL REF 2 PL 7 2 PL 2 PL VIEW AA VIEW AA VIEW AA Continued on next page ...

Page 60: ...X 50 122 11D2971A71 RAMP SWITCHES AP30 OV33 1 42HHS8500 NSI 6 X 125 ROUND SPACER 2 4 41B12PFO 50 NSI 10 32 C 1 2 PHIL FLAT MS 92 TAPE OV24 1 8 THK 1 4 W 81TAP06 1 TIE WRAP ADHESIVE MOUNT BASE 44PAD03 PIVOT BAR AP30 OV33 11D1696A02 BRACKET VACUUM HOSE OV45 1 1 12D1727A99 2 NSI SOCKET SHOULDER BOLT 41BF3SHC 50 41HHS2679 WASHER NYLON 3 8 X3 4 X1 16 2 1 WASHER 380 ID 625 41WFR03 11D1894B62 GUIDE LT BL...

Page 61: ...AS NEEDED TO ADJUST CATCH TO LATCH LATCH HANDLE ASSEMBLY SIDE VIEW 19 2 PL 32 2 PL 1 3 2 PL 20 8 PL 15 REF 2 REF 17 6 2 PL 21 6 PL 7 2 PL 12 8 2 PL 14 2 PL 15 APPLY GASKET ALL AROUND FRAME ASSEMBLY AS SHOWN 2 2 OUTER FRAME ASSEMBLY TOP VIEW 3 18 2 PL GLASS TRAY ASSEMBLY 24 2 PL 9 32 Continued on next page ...

Page 62: ...SE HANDLE LATCH 12D2380B76 12D2381A76 12D2382A76 12D2382B76 12D2389A76 1 2 2 2 2 6 41B08PPS 50 NSI 8X1 2 PPMS BLACK 44GKT11 GASKET 33W X 06THK SWITCH MAGNETIC INTE 13 55SW50 B 1 2 43SPR12 SPRING 7 16 X 9 16 COMP 16 15 14 18 KEP NUT 10 32 41B12NKP 2 20 SHCS 8 32 X 3 8 41B08SHC 37 24 WAVE WASHER 25 ID 22 23 24 NSI 6 32 X 3 8 FLT BLK 41B06PFO 37 2 6 41B12SHC 75 21 SHCS 10 32 X 3 4 NSI 6 FLAT WASHER B...

Page 63: ...se Disconnect the molex plug at the tray motor and move the frame to be worked on to the front Remove the Phillips screw attaching the front of the light block guide to the frame upper frame only Remove both linear bearing retainer block screws using a 5 32 Allen wrench Lift the frame and slide the linear bearing and linear bearing retainer block forward and off Remove the Phillips screw attaching...

Page 64: ...rom under the frame Hold it up about 12 inches 305 mm off of the frame Disconnect both vacuum hoses and lift out the glass Install new glass in the reverse order Gas Strut Replacement Each frame assembly has two gas struts to support the top coversheet frame when it is opened Open the frame with the strut to be replaced Remove the retainer from both ends of the strut Pull the strut from the retain...

Page 65: ...G SWITCH ASSY DETAIL C 18 PL 12 PL 1 32 34 3 40 33 9 8 34 35 47 42 2 15 39 37 36 46 33 8 9 40 37 36 38 62D3566A00 3 PL 2 PL 2 PL 2 PL 2 PL RED BLK BLK RED BOT POS TOP POS 2 PL 2 PL BLK WHT BLK 1 2 2 PL 1 2 3 2 PLACES 28 14 5 27 13 26 27 30 29 23 26 19 21 24 20 18 17 4 22 DETAIL A DETAIL C UPPER LOWER LOWER UPPER 4 PL 2 PL 31 12 16 45 DETAIL D 25 6 7 11 41 10 43 44 DETAIL B Continued on next page ...

Page 66: ...PHIL FLAT MS 41 04PFO 62 51TML05 TERMINAL FEMALE MINIFIT 2 10 WIRE 22 GAUGE BLK 2 CON 54M22BLK2 49DCT05 1 4 HEAT SHRINK TUBBING 8 1 1 2 43OSD01 51TML04 51TML02 OVERTORGUE SAFETY DEVICE TERMINAL FEMALE 18 22 AWG TERMINAL FEMALE 14 20 AWG HARNESS MOTOR POS SWT SWITCH TIMING ROLLER BLOCK MOUNT AC TRACK 55SW02 16D2319A00 12D1635A00 4 1 8 1 CHAIN 35 RLR 10 FT 43CHA05 52CTP08 PLUG 3 PIN MOLEX 093 PIN 1 ...

Page 67: ...nto the exposure position If the system switch fails the frame contacts a second switch that turns off power to the frame drive motor Frame Drive Motor Replacement The drive motor is in the left rear corner of the cabinet It is a 1 8 hp PMDC Permanent Magnet Direct Current design with a slip clutch on the output shaft The clutch is intended to prevent frame damage in the event of a jam or if an ob...

Page 68: ...s critical failure to do so can damage the board and or hardware Locate the FAST and SLOW potentiometers in the upper lefthand corner of the Control Box The frame speed adjustments will be made from these pots VACUUM PUMPS ACCESSORY A C COMMUNICATION LINE VOLTAGE SELECTION SWITCH HF1 BLOWER POWER SUPPLY HF1 BLOWER POWER SUPPLY MOTOR L SWT STOP IN SLOW OUT FAST MOTOR SPEED SLOW 12 VDC Activate the ...

Page 69: ...y pressing the 9 key then the 0 key Adjust the FAST pot on the control box Depress and hold the STOP key then press the GO key and then release both keys to start a blank frame cycle no vacuum or exposure Measure across pins 5 6 on motor speed connector Adjust the FAST pot on the control box to read between 70 and 84 VDC The frame should travel at high speed for about 4 5 seconds then shift to a s...

Page 70: ...38 28 33 33 26 2 37 34 37 34 26 33 WHEEL ASSY BOTH SIDES SEE DETAIL C 4 PL 8 PL TORSION SPRING ASSY BOTH SIDES SEE DETAIL B REF 5 PL 5 PL 26 33 2 9 33 26 21 37 4 33 26 WHEEL ASSY BOTH SIDES SEE DETAIL C 4 PL TORSION SPRING ASSY BOTH SIDES SEE DETAIL A 5 PL 4 PL 5 PL Continued on next page ...

Page 71: ...EP NUT ZINC 1 2 13 HEX NUT 1 2 THICK FLAT WASHER MOUNT SPRING LOW LT BLOK RT SPACER HINGE MANDREL SPRING LOW LT BLOK 6 BRASS RND THD SPACER SPRING TORSION LH CABINET WELDMENT AP30 HINGE 6 FT LONG LIGHT BLOCK LOWER AP30 LIGHT BLOCK TOP BRACKET HINGE OFFSET AP30 MOUNT SPRING LOW LT BLK AP30 NYLON IDLER PULLY BRACKET WHEEL MOUNT SPRING TORSION LH LOW SPRING TORSION RH LOW SPRING TORSION RH NSI 10 32 ...

Page 72: ...62 screws and secure to mounting bracket with two 8 32 kep nuts Use the 1 2 13 x 2 0 shoulder screw and large 1 2 washer and insert to the hole in the mounting bracket Place the mandrel over the shoulder screw Place left spring over mandrel Secure washer and nut over shoulder screw ...

Page 73: ...O LINE UP WITH LED INDICATOR LIGHT LINE VOLTAGE SELECTION SWITCH HF1 BLOWER POWER SUPPLY HF1 BLOWER POWER SUPPLY MOTOR L SWT STOP IN SLOW OUT FAST MOTOR SLOW SPEED 208 240 E C L U 1 4 2 5 3 12 VDC 1 Blk Red 4 1 4 1 4 1 1 4 3 6 Blk Red Wht Red Blk Wht Org Wht Blk 220 120 Blk Red Blk Red Blk Red Blk Red GTOOL optional 5 6 4 3 2 1 ...

Page 74: ...12 2 94MS41 Rev C1 S W Ver 2 06 ...

Page 75: ...R EVAPORATOR T3 12VDC INTEG PWR A C VACUUM PUMPS J14 64CT464V00 T5 ACC T4 P10 T1 T2 T6 T7 SCR MOTOR LIMIT SWITCHES BLACK RED BLACK BLACK WHITE BLACK RED 1 4 2 3 6 1 2 3 4 240V 240V F2 F1 F3 F4 BLUE BROWN BLACK RED G F E D 30ASB X4 R1 R2 COOLING FAN BLACK BLUE BLACK YELLOW WHITE RED 16GA YELLOW VIOLET J21 1 2 3 4 J9 3 4 1 2 P9 J12 J13 WHITE RED BLACK GRAY YELLOW ORANGE BLUE S2 S1 A2 A1 INHIB INHIB ...

Page 76: ... BLACK 5 COND 16D1003A06 BLACK 5 COND 16D1003A09 BLACK 5 COND 16D1003A08 BLACK 5 COND 16D1003A09 BLACK 5 COND 16D1003A06 WHITE 18 GA BLACK 18 GA RED 18 GA GREEN 18 GA NO C C NO RED 18 GA BLACK 18 GA P56 P55 P57 P1 BLACK 22 GA RED 22 GA BLACK 22 GA RED 22 GA P2 RED 22 GA BLACK 22 GA GRN YEL 18 GA RED 18 GA BLACK 18 GA VACUUM SENSOR 64VS494V00 RED 22 GA BLACK 22 GA 16D3874A00 16D3875A00 RED 18 GA BL...

Page 77: ...03V00 COOLING CTRL BOARD 64AX501V01 S1 MOT1 BLR3 BLR4 VAC1 VAC2 SW11 SW12 SW13 SW14 64AX505V00 P74 RED 18 GA WHITE 18 GA GREEN 18 GA BLACK 18 GA RED 18 GA RED 18 GA RED 18 GA 16D3810A00 P73 WHITE 18 GA BLACK 18 GA RED 18 GA GREEN 18 GA 16D3808A00 WHITE 18 GA BLACK 18 GA RED 18 GA GREEN 18 GA BLR2 BLR1 16D4171A12 RED 22 GA BLACK 22 GA SOL1 SOL2 SOL3 16D4249A08 BLACK 18 GA RED 18 GA BLACK 18 GA BLAC...

Page 78: ...GA BLACK 16 GA J11 J12 J13 J14 J15 J20 J21 J22 P1 16D4169A09 16D4173A24 GRAY 20 COND 16D4172A08 64AX503V00 COOLING CTRL BOARD 64AX501V01 BLR6 S1 MOT1 BLR3 BLR4 VAC1 VAC2 SW11 SW12 SW13 SW14 64AX505V00 P74 RED 18 GA WHITE 18 GA GREEN 18 GA BLACK 18 GA RED 18 GA RED 18 GA RED 18 GA 16D3810A00 P73 WHITE 18 GA BLACK 18 GA RED 18 GA GREEN 18 GA 16D3808A00 WHITE 18 GA BLACK 18 GA RED 18 GA GREEN 18 GA B...

Page 79: ...07 HEYCO ADHESIVE MNT 3 SEE B O M 29 2 VAC PUMP FITTING SEE B O M 28 SEE B O M 27 WIREWAY SELF ADHESIVE SEE B O M 25 1 ASSEMBLY CONTROL BOX 42HHS8914 TUBING 3 8 O D INTERCONNECT CABEL 5 FT 2 20 4 PL 19 NSI 6 32 X 1 1 4 PPMS ZINC 26 2 44TIE10 NSI CLAMP 3 8 O D 1 2 NSI 6 KEP NUT ZINC ELBOW UNION 3 8 TUBING TEE UNION 3 8 TUBING NSI NYLON TIE UV RESISTANT 43FIT09 25 3 43FIT07 4 11 41 06NKP 41 06PPS1 2...

Page 80: ...L PAN HD 2 12 10 32 HEX KEP NUT 41 12NKP 19 20 41 10WLS 10 WASHER SPLIT LOCK 2 14 10 WASHER FLAT 41 10WFR 21 41 08PPS 37 8 32x 38 PHIL PAN HD 10 22 6 8 32 HEX KEP NUT 41 08NKP 41B08WFR 8 WASHER FLAT 14 23 REF 24 10 8 WASHER SPLIT LOCK 41 08WLS 41B06PPS 38 6 32x 38 PHIL PAN HD 4 25 26 REF REF REF REF REF 2 PL 2 PL 4 PL 2 PL REF REF REF 4 6 WASHER FLAT 41B06WFR 27 28 41 06WLS 6 WASHER SPLIT LOCK 4 5...

Page 81: ...embly 90RF83 C Reflector for AL 84 AL 94 45KOB05 Knob Interconnect Cable To Power Supply 62SA83 Shutter Assembly PA91 Photocell 39BLO14 Power Supply for AL 56 60Hz L1 T1 T2 L2 Power Power 120 VAC 33RLY04 33RLY02 32TRC08 32BAL01 52FUH04 39BLO03 64MV407V04 53JKP01 62D2726A00 56FUS15 62D1047 Voltage 18 Terminal Strip 1 Output Input Coil Voltage Sealed Relays Power Relay 3Amp 250V 3AG Slow Blow Fuse A...

Page 82: ...d 53JKP01 Safety Interlock 62D3083A00 Capacitor Assembly 18 Terminal Strip 1 Power Supply for AL 66 50Hz Power Output Power Input 120 VAC Coil Voltage 32TRC08 Autoformer 32BAL01 Ballast 52FUH04 Fuse Holder 39BLO03 Blower 64MV407V02 Control Board 53JKP01 Safety Interlock Jack 62D2723B00 Capacitor Assembly 56FUS23 3Amp 250V 3AG Slow Blow Fuse L1 T1 T2 L2 33RLY04 Sealed Relays 33RLY02 Power Relay 18 ...

Page 83: ... 4 5 6 10 11 12 VOLTAGE SELECTOR SWITCH YELLOW TO AUTOFORMER RED TO FUSE AUTOFORMER 240 VOLT AC IN 10 GA 16 18 17 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 TERMINAL STRIP CONTACTOR AL 56 480 Ballast Wiring COM 277 CAP 277 CAP COM BALLAST 1 L1 L2 T1 T2 RED BLK TERMINAL STRIP CAP 277 COM COM 277 CAP 29 VIOLET NO 20 ORANGE TO CAP PACK AC IN 6 GA BLK BLK RED 16 18 17 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 RED ...

Page 84: ...d to a voltage selector switch then is connected to taps on a step down autotransformer This transformer is located under the terminal strip on the component bracket near the dividing wall The transformer tap marked 120V becomes the unit common and returns to the terminal strip The other line wire is connected to the transformer common and becomes the hot 120V lead to the PC Board and also returns...

Page 85: ... are no splices in the air tubes Lamp Voltage The lamp voltage measurement can provide useful information for lamp striking lamp output and level switching information The meter used to measure can cause different results We use traditional needle movement meters in our factory due to the trigger pulses on the lamp before striking The waveforms are not sinusoidal so different meters may produce di...

Page 86: ...nal 3 to terminal 1 This arc should be 015 or greater Lamp Current 1 Violet Wire Lead to Lamp 3 High Temp Wire Other Lamp Lead 2 Yellow Wire M2 M1 M3 TRIGGER BOARD 64MV414 FOR AL 56 AL 56 480 and AL 66 Capacitors and Level Switching The capacitors pass all the current that flows through the lamp They are also used to switch power levels The capacitors for the AL 56 AL 56 480 and AL 66 are divided ...

Page 87: ...w the unit three seconds to respond AL 56 Capacitor Assembly 5 4 2 1 1 2 3 WIRES FROM HARNESS WIRES TO CAPACITOR TOP FRONT VIEW OF PC BOARD 1 2 3 1 2 3 4 WIRE COLORS 1 YELLOW 2 BROWN 3 BLUE 4 BLUE WITH WHITE STRIPE 5 ORANGE 16µƒ 16µƒ 16µƒ 10µƒ 5 3 CAPACITOR ASSEMBLY 62D2726A00 AL 56 480 Capacitor Assembly 1 2 3 WIRES FROM HARNESS WIRES TO CAPACITOR TOP FRONT VIEW OF PC BOARD 1 2 3 1 2 3 4 WIRE COL...

Page 88: ...STRIPE 5 ORANGE CAPACITOR ASSEMBLY PART 62D2723B00 4µƒ SWA SWB SWC 12µƒ 16µƒ 10µƒ 10µƒ Opening the Lamp Head Unplug the unit Remove the glass and the four screws attaching the large outer reflector section C DO NOT TOUCH THE REFLECTOR SURFACE WITH YOUR HANDS Bottom View Remove the 2 center screws from the bottom side and the 2 screws from the top side of the lighthead Bottom View Top View ...

Page 89: ...tch provides shutter position information to the PC board This switch is in the lamp end where the cable enters inside the manifold cover The cam is in the chamber with the shutter A failure of the switch can cause the shutter to rotate continuously or erratically Similar problems may be due to the shutter motor brake the idle setting or the PC board The switch contacts close when the shutter is f...

Page 90: ...s a Phi l l i ps screw dr i ver and a 3 32 Allen wrench Remove the glass and outer reflector from the light head Open the end of the light head where the drive chain and the sprocket are located There are four screws that hold the motor two of them require access through holes in the sprocket The shutter can be turned counterclockwise to access these screws by pushing the brake on the motor C Turn...

Page 91: ...e blowers disconnect the blower and thermostat wires End View Remove the four screws holding the rear reflector to the cooling tubes and remove the reflector and lamp from the lamp head C DO NOT TOUCH THE REFLECTOR SURFACE WITH YOUR HANDS Bottom View Remove the three screws from the blower mounting plate to the cooling tubes on both sides Compress the cooling tubes into the shutter assembly remove...

Page 92: ... 25 SCREW 100 FLAT HD 2 3 6 WASHER LOCK INTERNAL 41 06WLI 63D0142B03 LAMP SUPPORT ASSEMBLY 2 IDLER ARM SHUTTER 63D3530A62 4 SHUTTER END PHOTOCELL SLOT QTY 11D3974A71 2 1 11D0210A62 TIMING DISC LT 1 12D1873A62 AIR TUBE DRIVE 1 SPRING SHUTTER AL83 2 12D2060A07 12D1874A62 1 AIR TUBE FRONT LT8 SHUTTER REFLECTOR ASS Y 11D2216 1 1 REFLECTOR INNER RF83 SW G 11D1876B99 42HHS8500 6 X 187 ROUND SPACER 23 20...

Page 93: ... left for a period of time Successive rapid exposures would not fail since it takes many minutes for the unit to over cool This over cooling situation could also be due to a bad idle capacitor which would not allow sufficient energy to the lamp to keep it warm After checking the capacitors mark the factory setting of the trimpot that is located on the back side of the PC board The trimpot sets the...

Page 94: ...Fuse on PC Board If the fuse blows on the printed circuit board check if the fuse is a 5 amp fuse The printed circuit board drives five or six circuits the lamp head blowers shutter motor power supply blower and the relays To find the cause unplug the unit and replace the fuse then disconnect the wires to the lamp head on terminals 5 and 6 and disconnect one of the wire nuts connecting the blower ...

Page 95: ...nd carries no current 2 3 Lamp terminals 2 and 3 carry the power to the lamp If the lamp is hot or fails to start the voltage should be 600 to 950V During this time there are voltage pulses that may damage a sensitive voltmeter Immediately after the lamp strikes the voltage will drop as low as 20V then rise as the lamp warms to the operating voltage between 180 and 240V 4 V common terminal is the ...

Page 96: ...shutter to the printed circuit board This switch is open when the shutter is closed and closes when the shutter opens This signal is low voltage DC and can be measured on terminal 9 on terminal 7 The meter will read 12 VDC when the shutter is closed and 0 VDC when the shutter is opened 10 Interlock and thermostat switching During normal operation terminal 10 is shorted to terminal 4 V common An V ...

Page 97: ... period the lamp fans vary in speed to maintain the proper lamp temperature This allows the unit to consume less power on idle and provides a wider range of exposure capabilities since this same low power level is available for exposures The lower idle saves power generates less heat and extends the lamp life Expose The units allow exposures at three levels At high power the high and medium relays...

Page 98: ...Shutter Motor K1 TR101 TR102 TR103 TR104 P1 Power Connector 6 5 4 3 2 1 AC Hot AC Common Lamp Fans Shutter Motor High Relay Medium Relay 11 7 8 9 10 12 Unit Fan Power Relay Not Connected Aux Terminal DC Common Position P2 Switch Connector 6 5 4 3 2 1 AC Hot AC Common Not Connected Aux Terminal DC Com Ground Power Switch 7 8 9 10 12 11 High Switch Manual Expose Interlock Not Connected 12 VDC Low Me...

Page 99: ... to drive the main relay This provides power to the lamp circuit P9 Not currently used P10 Aux Terminal connects to the signal connector for accessories Not used in most equipment P11 DC Common Circuit common for low voltage signals from the lamp this may not be the same potential as V Common connection and should never be interchanged P12 Position Shutter switch active signal from the lamp head L...

Page 100: ...for internal accessories Not used in most equipment DIN Connection D1 Expose High expose when connected to a compatible integrator High Medium Low expose depending on the unit switches when connected to an older style integrator or other manufacturer s equipment D2 DC Common Common for all signals D3 Low Exp Low expose input D4 Power Signal from integrator to turn on the power D5 Medium Exp Medium...

Page 101: ...ower Relay Not Connected Aux Terminal High Relay Shutter Position DC Common 110 VAC AC Common Lamp Fans Shutter Motor Connector P1 12 V Power Supply Output for Lamp Blowers D18 U4 U5 Output for High Relay D15 Q4 K3 Output for Medium Relay D16 Q5 K4 Output for Shutter Motor D17 Q6 K5 Output for Power Relay D14 Q3 K2 Output for Power Supply fan D13 Q2 K1 Shutter and Intensity Logic AUX AUX A A A A O...

Page 102: ...13 22 94MS41 Rev C1 S W Ver 2 06 Lamphead for all Lights 12 10 8 6 4 2 Shutter Position Switch 11 9 7 5 3 1 Shutter Motor Lamp Trigger Board Blowers Thermostat Thermostat Safety Glass Switch ...

Page 103: ...lear 8 brn 7 org 6 red 5 blu 4 wht 3 pur 2 yel 1 grn yel Power Relay P O W E R S U P P L Y T E R M I N A L S T R I P Voltage Selection Board 240 208 240 208 240 208 120 0 Tap Switch Ballast High Relay 208 240 VAC INPUT 3 Amp Slow Blow Fuse P O W E R C O N T R O L B O A R D 16µƒ 10µƒ 16µƒ 16µƒ Power Supply Blower Ballast 11 9 7 5 3 1 12 10 8 6 4 2 Interconnecting Beau Plug Connector Medium Relay CO...

Page 104: ...5 14 blk 13 wht 12 red 11 10 blk 9 clear 8 brn 7 org 6 red 5 blu 4 wht 3 pur 2 yel 1 grn yel Power Relay P O W E R S U P P L Y T E R M I N A L S T R I P Ballast High Relay 480 VAC 60Hz INPUT P O W E R C O N T R O L B O A R D 16µƒ 16µƒ 10µƒ 10µƒ Power Supply Blower Ballast 11 9 7 5 3 1 12 10 8 6 4 2 Interconnecting Beau Plug Connector Medium Relay Toward front of unit Toward center of unit 277 277 ...

Page 105: ...ar 8 brn 7 org 6 red 5 blu 4 wht 3 pur 2 yel 1 grn yel Power Relay P O W E R S U P P L Y T E R M I N A L S T R I P Voltage Selection Board 240 240 240 120 0 Ballast High Relay 220 VAC 50HZ INPUT 3 Amp Slow Blow Fuse P O W E R C O N T R O L B O A R D 4µƒ 10µƒ 10µƒ 12µƒ Power Supply Blower Ballast 11 9 7 5 3 1 12 10 8 6 4 2 Interconnecting Beau Plug Connector Position 1 Position 2 Medium Relay COM C...

Page 106: ...1 S W Ver 2 06 Interconnect Cable 1 2 4 3 6 5 8 7 10 9 12 11 WHITE GREEN VIOLET BLUE ORANGE BLACK YELLOW RED BROWN HEAT SHRINK 1 2 4 3 6 5 8 7 10 9 12 11 WHITE GREEN VIOLET BLUE ORANGE BLACK YELLOW RED BROWN HEAT SHRINK ...

Page 107: ...r supply you notice right off burnt wires or connectors one of the most likely causes is the tap switch in the wrong position This condition usually take months and sometimes years depending upon the degree of voltage discrepancy to show up When the burnt wire is on the tap switch itself or on the bottom side of the power relay it is very difficult to see the burnt wires without some disassembly o...

Page 108: ...at the safety interlock circuit is shorting to ground On older light sources this condition would burn up the autoformer On newer light sources this condition will blow the 3A slow blow fuse on the dividing wall below the wiring harness 6 Check input voltage with the power off at terminals 12 14 Then with power on intensity level on high and manual expose set on check the voltage again If the volt...

Page 109: ...at the power relay or a bad power relay is most likely the problem There is a possibility that if there is zero V that you might have a grounded safety interlock circuit At idle check voltage from terminal 3 to the capacitor outputs yellow brown and blue wires on top of the capacitors On the following charts find the Wattage of the unit you are working on and then for the lamp installed into the u...

Page 110: ...LUE 2 a IDLE LOW 700 400 430 700 700 700 b MEDIUM 730 425 500 425 500 730 730 c HIGH 750 460 530 460 530 460 530 460 530 50hZ 6kW with L1281 LAMP ORANGE YELLOW BROWN BLUE 1 BLUE 2 a IDLE LOW 700 390 415 700 700 700 b MEDIUM 730 410 450 410 450 730 730 c HIGH 750 440 500 440 500 440 500 750 60hZ 6kW with L1282 LAMP ORANGE YELLOW BROWN BLUE 1 BLUE 2 a IDLE LOW 700 400 430 700 700 700 b MEDIUM 730 42...

Page 111: ... for cooling obstructions on intakes and exhausts If any are found remove them 15 Check lamp idle voltage at terminals 2 3 This voltage should match the voltage chart above if not YOU MUST install a new lamp and recheck see Idle Setting if adjustment is necessary C DO NOT ADJUST idle voltage with a used lamp Lamp voltage can be effected by all the checks in the check list to this point So if this ...

Page 112: ... in the correct position 23 If the shutter stops immediately but in the wrong position check the shutter position switch 24 If the shutter coasts to a stop in the wrong position check the shutter brake 25 If you run into a situation were you are not getting voltage at the terminal strip relay blower etc make sure you go to the PC board itself and Double check the PC board outputs before replacing ...

Page 113: ...200 245 VAC to top of power relay Replace lamp Go to test 3 Good All O K Still no strike Check for 0 VAC between 4 white 10 black on terminal strip Test 3 500 VAC on 2 yellow 3 pruple Thermostats safety switch or associated wiring could be faulty Check for 120 VAC on PCB power connector pins 2 white 8 red Replace fuse No good Good Replace PC Board Go to test 2 after checking wires on voltage set s...

Page 114: ...the the lamp being exposure w o not open for an The shutter will shutter motor terminal strip to wiring from Repair or replace motor shutter Replace No Yes shutter motor 120VAC at Check for No Yes shutter should be rotating on the terminal strip when 120VAC on 4 white and 6 red When LED D17 is lit check for No Yes on PC Board Is LED D17 lit No Yes Is the lamp lit shutter motor Possible faulty and ...

Page 115: ...sory closed 1 EA 16D3793A00 Harness 12vdc power AP42 1 EA 16D3794A00 Harness PCB power AP42CL 1 EA 16D3808A00 Harness valves 1 EA 16D3810A00 Harness blowers 1 EA 16D4168A00 Harness switvches CLS CE 1 EA 16D4169A09 Harness evaporator feet 1 EA 16D4170A12 Harness blowers CLS Feet 1 EA 16D4171A12 Harness valves CLS feet 1 EA 16D957 10 Interconnector Cable 10 ft 1 EA 16D957 5 Interconnect Cable 5 ft 1...

Page 116: ...A 81TAP06 Tape 1 8 Thk 1 4 W 7 670 FT 81TAP07 Tape OV24 1 8 x 1 x 50 12 FT 62D1759A00 Glass Seal Assy Grade B 2 EA 12D1728A62 Intake Port AP 30D 2 EA 12D1738A71 Vacuum Block 2 EA 13D2213E99 Strip front rear 32 70 L 2 EA 13D2213F99 Strip front rea 31 34 Lg 2 EA 13D2214E99 Strip RH LH Side 27 75 Lg 2 EA 13D2214F99 Strip RH LH Side 26 38 Lg 2 EA 13D3006B00 Strip corner ABS 50 Lg 2 EA 18D1734B00 Glass...

Page 117: ... Blower 2 EA 39CLF02 C Coated lamp yellow w fix 2 EA 43FIT13 Reducer Tube 3 8 to 1 4 2 EA 43FIT14 Connector 1 4 Tube 2 EA 44PAD03 NSI Tie wrap adh mnt ba 3 EA 44TIE02 NSI Cable Tie 4 18 Max 3 EA 48TRM02 Trim Lok FT 49DCT27 Tubing Nylon 1 4 OD 1 FT 49VAG02 Vacuum Gauge 0 30 2 EA 51SI18E Spade Ins 22 18Ga 8 4 EA 52TS05 5 Position Terminal Strip 1 EA 54JMP03 Kulka Jumpers 602J 2 EA 55SW01 Switch CW 2...

Page 118: ... Slow Blow 1 EA 56FUS16 Fuse 1 2A 250V 3AG Slow Blow 1 EA 56FUS20 Fuse 20A 250V Slow Blow 3 2 EA 62D2483A00 Blower 50 Hz 220V 1 EA 62D331A Voltage Selector Assembly 1 EA 55SW26 Switch 3PDT 250V 10A 1 EA 64VS409 Assembled Voltage Sel 1 EA 62D3558A00 Assy Ctl Bx 8K 480VCLS GT 1 EA 16D3074A00 Harness Control Box 1 EA 16D3208A00 Harness Cntrl Bx GTools 1 EA 16D3455A00 Harness CT Box Closed 1 EA 16D387...

Page 119: ...18 Ga 10 FT 62BA HF1 Beau Tap Bkt Assemble 1 EA 62BLO02 Assembled HF1 Blower 1 EA 64VB412V02 HF1 Varible blower ctrl 1 EA 62MFA01 Mylar frame assembly 2 EA 13D4470A00 Sheet mylar 004 Thk 1 EA 62MFI01 Mylar frame inner 1 EA 11D4302A62 Latch 12 EA 41 08WSP NSI Spring Washer 24 EA 41B04PPS 37 NSI 4 40 x 3 8 Phil Pan Ms 12 EA 41B04WFR 4 Flat Black Washer 12 EA 44WFN01 NSI Nylon Washer 24 EA 62MFIA01 M...

Page 120: ... 6K 60Hz Power Supply 2 EA 11D0932A02 Cover AL54 64 1 EA 11D0933A02 Divider P S narrow body 1 EA 11D0934A02 Component Wall 1 EA 11D1050 Cover Mount OEM 2 EA 11D1253 AL 54 Air Dam AP 1 EA 11D931 Base Weldment Narrow Body 1 EA 11D939 Slotted Ballast OEM 2 EA 16D0277A00 Harness 5K Power Supply 1 EA 16D1045A00 Harness Beau Plug OEM 1 EA 16D1585 Interlock Harness 1 EA 32BAL01 Ballast AL 15 53 4 EA 32TR...

Page 121: ...3 4 EA 33RLY02 Contactor 2 pole NO 30 1 EA 33RLY04 Relay Sealed 2 EA 39BLO23 Blower mdl ball bearing 1 EA 44LEG03 Leveling Glide Non Skid 4 EA 44RUB11 Grommet Continuous 085 1 250 FT 51WRN07 NSI Wire crimp nut 6 EA 54PWR01 Power Cable for AL50 53 1 EA 54PWR05 Pwr Crd 18 3 SJT 12 1 EA 62D3083A00 Assy Capacitor 1 EA 64MV407V24 Prnt Light Ctrl PCB w Min 1 EA 62LH83SE SW 6kW Lamphead 2 EA 11D2457A00 R...

Page 122: ... 94MS41 Rev C1 S W Ver 2 06 62LHK01 Switch Assembly 1 EA 63D3669A00 Idler Arms Assy LT8 1 EA 64MV414V01 Trigger bd tested 6K 1 EA 62LHK02 83 Roller Assembly AL 83 1 EA 62SA83 B Shutter ass y 8K SE Rev 1 EA ...

Page 123: ...e the equipment It is the Buyer s responsibility to ascertain the suitability of the equipment for the application The Buyer assumes all risk and responsibility for the proper installation for reading the Instruction Manual and retaining it with the equipment for the safe use of the OLEC product All operators must be made familiar with the proper use and safe operation upon installation and period...

Page 124: ...O Corporation 17112 Armstrong Avenue Irvine Ca U S A 92614 U S A 949 399 6500 Fax 949 399 6501 ...

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