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Prepared By:    Tim Wojo

Revision - Date:    0 – 20080430

Page 2 of 16

40-6680 Service Manual

1.0    Introduction

40-6680 5 beam laser pointer is a highly accurate instrument. Out side of a few 
customer adjustments (outlined in the owners manual), all adjustments/service 
operations are internal to the instrument and to be performed only by authorized 
service personnel.    Authorized personnel should adhere to the guidelines 
described within this service manual for all repairs and/or service work.    This 
manual is written with the assumption that a unit is disassembled or assembled 
from start to finish.    In reality, only component parts or modules would be 
replaced during a repair.    Given this, procedures discussed in this manual should 
be adjusted according to the repair being made.

2.0 Overall Unit Disassembly

1. Open the battery cover (4#) and remove 3*AA battery;
2. Using a Phillips screwdriver, remove M2.5×10(1#) screw,

and remove on/off knob (2#).

3. Using a Phillips screwdriver, remove 4 cross-slot sunk 

screws M2.5×12(6#) through the bottom aperture (as 
shown in the to the right. 

Note that rotating the base at 90 intervals exposes 
each of the 4 screws.

Once all 4 screws have been removed carefully lift 
housing part (3) off of body module (5) taking care 
not to damage the battery and power indicator 
wires.

4. Disconnect the power plug and indicator light plug 

connecting to the main circuit board module and housing 
part (3#). 

Item

JLT Part #

Description

Qty

1

AP1572

M2.5 x 10 Cross Plate Screw

1

2

AP1820

On/Off Knob

1

3

AP1821

Housing Part

1

4

AP1822

Battery Cover

1

5

AP1823

Body Module 

1

6

AP1824

M2.5 x 12 Cross Sunk Screw

4

1

2

3

AA电池

4

6

5

3 AA Batteries

5

3

Summary of Contents for 40-6680

Page 1: ...re Module Dis Assembly 4 5 2 3 Baseboard Dis Assembly 6 7 2 4 Bottom Part Dis Assembly 8 2 5 Housing Dis Assembly 9 10 3 0 Schematic Diagram 10 4 0 Calibration 11 16 4 1 Initial Set up 11 12 4 2 Quant...

Page 2: ...be adjusted according to the repair being made 2 0 Overall Unit Disassembly 1 Open the battery cover 4 and remove 3 AA battery 2 Using a Phillips screwdriver remove M2 5 10 1 screw and remove on off...

Page 3: ...e screws M2 5 14 5 5 then remove the core module see figure 6 6 Meanwhile remove the press ring 5 9 and two press springs 5 8 Reference figure 7 7 Using a Phillips screwdriver remove 4 cross cross slo...

Page 4: ...Spring Module 1 1 5 6 2 AP1475 M2 x 5 Cross Plate Screw 2 5 6 3 AP1833 Hair Spring Module 2 1 5 6 4 AP1834 M2 x 12 Cross Plate Screw 4 5 6 5 AP1835 Gimbal Module 1 5 6 6 AP1836 Compensator Module 1 5...

Page 5: ...es between the laser modules and the connecting board eight pieces in all Screw off two cross slot plate screws M2 4 5 6 8 by a cross screwdriver Take off the connecting board module 5 6 9 9 Using a P...

Page 6: ...n Qty 5 11 1 AP1845 Support Rod 3 5 11 2 AP1475 M2 x 5 Cross Sunk Screw 3 5 11 3 AP1653 M2 x 3 Cross Plate Screw 2 5 11 4 AP1846 Buzzer Module 1 5 11 5 AP1464 M2 x 6 Cross Plate Screw 3 5 11 6 AP1847...

Page 7: ...ve off the buzzer module 5 11 4 4 Using a Phillips screwdriver remove 3 cross plate screws M2 6 5 11 5 then remove partition ring 5 11 6 Reference figure 13 5 Using a Phillips screwdriver remove 2 cro...

Page 8: ...acer 5 12 3 3 Take out the base plate 5 12 4 4 Take out the bottom axis 5 12 6 5 Screw off the press ring2 5 12 8 6 Take out the glass 5 12 7 Item JLT Part Description Qty 5 11 1 AP1853 Notch Tighteni...

Page 9: ...6 5 Cross Self Tapping Screw 4 3 3 AP1862 Plastic Screws 2 3 12 AP1873 Fixing Lead Piece 1 3 4 AP1863 Front Cover module 1 3 13 AP1868 Battery case 1 3 5 AP1864 Indicator Light 1 3 14 AP1869 Left Hous...

Page 10: ...k screws M2 4 3 8 then remove the right cover module 3 7 6 Using a Phillips screwdriver remove 2 cross slot sunk screw M2 4 3 10 then remove the left cover module 3 9 7 Using a Phillips screwdriver re...

Page 11: ...tion 4 5 Alarm Adjustment 4 1 Initial Set up Establish the set up shown in the following drawing referring to the instructions below 1 As shown above construct an indoor platform which is 5m away from...

Page 12: ...the wall as O1 and P1 Then rotate the instrument by 90o 180 o and 270 o clockwise and mark O2 O3 O4 and P2 P3 P4 11 Take the center point of O1 O2 O3 O4 This center point just is the reference point...

Page 13: ...nt is in the state3 you can loosen the screw 4 and tighten screw 3 When the instrument is in the state4 you can loosen the screw 3 and tighten screw 4 Screw 1 Screw 2 Screw 3 Screw 4 Up Laser Up Laser...

Page 14: ...he instrument is in the state 5 you need to twist the pendulum adjusting screw clockwise using an inner hexagon spanner If in the state 6 you need to twist the pendulum adjusting screw count clockwise...

Page 15: ...screw 8 and tighten 7 When the instrument is in the state 9 you can loosen screw 6 and tighten 5 When the instrument is in the state10 you can loosen screw 5 and tighten 6 4 After the above adjusting...

Page 16: ...e the battery case 3 Switch is broken Replace the switch 4 Unable to power on no laser is emitting extinguished power indicator light no sound alarm if titled beyond tolerance Main circuit board is br...

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