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Computer Display –

Batch and Cumulative Totals

The computer maintains two totals. The Cumulative Total pro-

vides continuous measurement and cannot be manually reset. 

The Batch Total can be reset to measure flow during a single 

use. The Cumulative Total is labeled with TOTAL 1, Batch Total 

is labeled TOTAL 2 BATCH.
When the Cumulative Total reaches a display reading of 999,999 

the computer will highlight an X10 icon. This indicates to the 

operator that a zero must be added to the 6 digits shown. When 

the next rollover occurs, the computer will highlight an X100 

icon. This indicates to the operator that two zeroes must be 

added to the 6 digits shown.
Press the DISPLAY button briefly to switch between the TOTAL 

1, TOTAL 2 BATCH and FLOWRATE. Press DISPLAY briefly to 

display the TOTAL 2 BATCH. Hold the DISPLAY button for 3 

seconds to reset the Batch Total to zero.
When fluid is flowing through the meter, a small propeller icon 

is highlighted.
NOTE:    Totalization  counts  total  units  without  differentiating 

between gallons, litres or field calibrated units.

Flowrate Feature

To use this feature, press and release DISPLAY until FLOWRATE 

icon appears.

 

The factory set time base will be highlighted to the 

right of FLOWRATE (M = minutes, H = hours, D = days). When 

FLOWRATE is invoked, the display will be indicating rate of flow.

Activate the Meter

Computer is on continuously and always ready to perform. The 

computer is powered by a field replaceable battery. When dis-

play becomes dim, faded or the low battery message appears 

(see below), the battery needs to be replaced. Reference the 

Maintenance Section for details.

Factory and Field Calibration

All calibration information is visible to the user as icons on the 

top line of the display, above the numeric digits.
All units are configured with a “factory” calibration. Both gallons 

and litres are available (“GL” or “LT” will be displayed). While 

holding the CALIBRATE button, briefly press DISPLAY to toggle 

between gallons and litres. This factory calibration (indicated 

with FAC) is permanently programmed into the computer and 

is not user adjustable.
NOTE:  Your computer may have other units of measure pro-

grammed into it. If so, holding the CALIBRATE button and 

momentarily pressing the DISPLAY button will toggle through 

all factory set units. Other possible units are: IGL (imperial 

gallon), QT (quart), CF (cubic feet), CM (cubic meter), BL (42 

gal. barrel), CC (cubic centimeter) or OZ (ounce).

Switching  between  different  units  will  not  corrupt  the  Total’s 

contents.  For  example,  in  GL  mode,  the  computer  totalizes 

10.00 gallons, if the user switches to LT mode, the display will 

read 37.85 litres (the same volume, different unit).

The “field” calibration may be set by the user, and can be changed 

or modified at any time using the calibration procedure described 

below in the Calibration Section. Totals or flowrate derived from 

the field calibration are invoked when the FAC icon is no longer 

visible on the top line of the display.

Verify Accuracy Before 

Beginning Field Calibration

For the most accurate results, dispense at a flowrate which best 

simulates your actual operating conditions. Avoid “dribbling” 

more fluid or repeatedly starting and stopping the flow. This 

can result in less accurate calibrations.
Make sure you meet the meter’s minimum flowrate requirements:

TM Series Meters

  3 inch meter  

30 GPM (113.6 LPM)

  4 inch meter  

40 GPM (151.4 LPM)

The use of a uniformly dependable, accurate calibration con-

tainer is recommended for the most accurate results. Due to 

high flowrate, it is strongly recommended that calibration be 

completed with a combination of volume and weight using fine 

resolution scales.
For best results, the meter should be installed and purged of 

air before field calibration.

Field Calibration with 

Computer Display

Field Calibration and Factory Calibration are defined in the Op-

eration Section. Factory calibration settings are programmed 

into each computer during manufacturing, using water at 70° F 

(21° C). Readings using the Factory Calibration (FAC) may not 

be  accurate  in  some  situations,  for  example,  under  extreme 

temperature conditions, non-standard plumbing configurations 

or with fluids other than water.

Field Calibration Procedures

(Correction Factor Method)

1.  To calibrate, press and hold the CALIBRATE and DISPLAY 

buttons for about 3 seconds until you see FLdCAL. Release 

both buttons and you will see CF - 00.0. You are now in the 

field calibration mode and values from -99.9% to +99.9% 

can be entered.

2.  The +/– position appears either as an “underscore” char-

acter for plus, or as a “hyphen” character for minus. The 

DISPLAY button selects the position and the CALIBRATE 

button toggles this character.

3.  The  DISPLAY  button  can  then  be  pushed  to  select  the 

numeric positions. Press the CALIBRATE button to scroll 

from 0 to 9. Enter the percentage of change you want the 

display to correct. When satisfied with the value, press both 

CALIBRATE and DISPLAY buttons simultaneously.  CALEnd 

will be displayed and unit will go back to normal operation, 

less the FAC (factory calibration) icon.

CALIBRATION

4

OPERATION

Summary of Contents for GA

Page 1: ... the nozzle Installation to metal connections is not recommended Install as follows 1 Plan to install turbine with a minimum straight pipe length as follows Upstream from the turbine allow a minimum straight pipe length of 10 times the internal diameter of the turbine Downstream from the turbine allow a minimum straight pipe length of 5 times the internal diameter of the turbine 2 For Spigot Pipe ...

Page 2: ... Type Turbine Wetted Components Housing PVC Journal Bearings PEEK Shaft Stainless Steel Rotor and Nose Cone Acetal Washers Stainless Steel Max Working Pressure TM300 All Models 225 PSIG 73 F TM400 All Models 225 PSIG 73 F Non CE 135 PSIG 73 F CE applications 2 MAINTENANCE CAUTION SPECIFICATIONS U S Measurement Unit of Measure Gallon Flow Range 3 inch 40 400 GPM Linearity 3 0 of Reading 30 600 GPM ...

Page 3: ...in hazardous locations Be sure O rings and seals are kept in good repair When applying power use DC power only Disconnect external power before attaching or detaching input or output wires Installation should be performed only by qualified personnel and in accordance with local governing regulations Avoid plumbing meter where the Display is Subject to constant exposure to water or other liquids oc...

Page 4: ...e Switching between different units will not corrupt the Total s contents For example in GL mode the computer totalizes 10 00 gallons if the user switches to LT mode the display will read 37 85 litres the same volume different unit The field calibrationmaybesetbytheuser andcanbechanged ormodifiedatanytimeusingthecalibrationproceduredescribed below in the Calibration Section Totals or flowrate deri...

Page 5: ...rminemaximumpowersupplyvoltageafterdetermin ing maximum allowable voltage of all electronic devices in the system 5 WIRING CAUTION T E R M I N A L L O C A T I O N S 9V_BAT Battery 6 5V to 20V EXT_V External Power 7V to 30V COIL_B To Flowmeter Sensor COIL_A To Flowmeter Sensor OC_OUT This is an open collector or current sinking output when NO JUMPER is attached at OUTPUT P U R location It can susta...

Page 6: ...ower OUTPUT P U R S I G N A L O U T P U T Connect signal wire to OC_OUT terminal Connect ground wire to any COM terminal NOTE Jumper should not connect pins marked Output P U R Open Collector OUTPUT P U R Connect signal wire to OC_OUT terminal Connect ground wire to COM terminal Place JUMPER supplied over both pins marked OUTPUT P U R Active Drive Output OUTPUT P U R NOTE Multiple COM terminals ar...

Page 7: ...2006 44 To replace the battery 1 Remove the two large screws and two small screws from the battery coverplate 2 Remove the battery coverplate and gasket 3 Remove the battery and clean any corrosion from the ter minals NOTE Coat the terminals with petroleum jelly to protect against corrosion 4 Install the new battery 5 Check the gasket for damage and replace as needed Position gasket and coverplate...

Page 8: ...e 100 ft 1 12 902005 9 Strain Relief 1 13 901002 87 O Ring 1 Item No No Part No Description Req d 14 906005 47 Threaded Plug 1 15 906005 48 Seal 1 16 904005 63 Screw 4 40 x 3 16 in 2 17 42100117 Jumper 2 Circuit 1 18 904005 28 Sealing Screw 1 4 20 x 5 8 in 4 19 904005 27 Sems Screw 6 32 x 3 8 in 2 20 12009601 Circuit Assembly Core 1 21 902004 97 Battery Terminal 1 12051901 Battery Conversion Kit n...

Page 9: ... powered and provides a 4 20 mA analog output propor tional to the frequency signal for communication with PLCs and other customer equipment The 4 20 mA or 0 20 mA output is calibrated under actual flow conditions with simple push button calibration Auxiliary output includes 0 5 VDC The microprocessor based electronics have extremely low power requirements and are completely powered by the 4 20 lo...

Page 10: ...ection to cor rectly wire the system The display is externally powered by the loop Determine maximum power supply voltage after determin ing maximum allowable voltage of all electronic devices in the system Connecting the Equipment Remove the faceplate by removing the four 4 corner screws Attach wiring from your equipment according to the follow ing terminal connections and wiring diagrams dependi...

Page 11: ... Max V 35 Customer Equipment NOTE Minimum loop power supply voltage required 8 5V Max Customer Equipment Drop Wiring IR Drop CAUTION When reassembling the faceplate make sure that the enclosure seal is not crimped or twisted Do not over tighten corner screws hand tighten only Faceplate can be rotated 90 W I R I N G D I A G R A M 2 4 20 mA or 0 20 mA Output Customer Equipment Without Built in Power...

Page 12: ...p Power Supply Typ 12 24 VDC 0 5 V Analog Input Analog In Return 0 5 V Output Local Com TM Meter NOTE 1 Loop power supply electrically isolated from customer equipment NOTE 2 Actual value of loop current mA is disregarded CAUTION When reassembling the faceplate make sure that the enclosure seal is not crimped or twisted Do not over tighten corner screws hand tighten only Face plate can be rotated ...

Page 13: ...rupt the Total s contents For example in GL mode the computer totalizes 10 00 gallons if the user switches to LT mode the display will read 37 85 litres the same volume different unit OPERATION The field calibrationmaybesetbytheuser andcanbechanged ormodifiedatanytimeusingthecalibrationproceduredescribed below in the Calibration Section Totals or flowrate derived from the field calibration are inv...

Page 14: ...ight press and hold both its SET and 20 buttons Release them when the light blinks NOTE During the high and low setpoint procedure if the new settings are very different from the previous settings it is possible to reverse the 4 mA and 20 mA setpoints so that the 4 mA frequency is higher than the 20 mA frequency The situation corrects itself after you complete both setpoints If the new settings ar...

Page 15: ...situ ations where sensor output frequency fluctuates or wobbles substantially The GPI 4 20 mA Out with Display offers a choice of five response time settings selectable by the unit s pushbuttons Procedure 1 Start with the unit unpowered If the unit is presently operat ing temporarily disable its external power supply Be sure to allow at least 30 seconds to elapse with unit unpowered 2 Press and ho...

Page 16: ...l signal input connections for intermittent open or short circuits F LOOP OUTPUT 1 Output response time setting too long Select a shorter response time setting STABLE BUT especially for fast input signal RESPONSE TIME TOO SLOW G LOOP OUTPUT OK 1 0 5 V output loaded too heavily Be sure 0 5 V load impedance is at least 1000 ohms 1KΩ 2 Wiring incorrect Verify connections H LOOP OUTPUT 1 Loop not supp...

Page 17: ...e 20 ft 1 125066 3 Cable 100 ft 1 Item No No Part No Description Req d 13 906005 47 Threaded Plug 1 14 902005 9 Strain Relief 1 15 901002 87 O Ring 1 17 120054 01 Main Circuit Assembly 1 18 904005 28 Sealing Seal 1 4 20 x 5 8 in 4 19 904005 74 Screw Fillister HD 6 32 x 3 8 CR 2 20 906005 48 Seal for Threaded Item 13 Plug 1 21 90400811 Washer Flat 6 Type B Narrow SS 2 1 2 3 4 5 6 7 13 12 14 15 18 1...

Page 18: ... feet Accuracy Performance Possible conversion error in addition to any inaccuracy of coupled flowmeter as follows Max Conversion Error Nonlinearity plus span any input loop current output 0 C to 70 C loop voltage supply 12 VDC to 24 VDC 0 5 of span plus possible resolution uncertainty Max Conversion Resolution Uncertainty Loop current output when properly calibrated Larger of 0 1 mA or 20 mA 10 x...

Page 19: ...NCE All information needed for the GA Model can be found in the GX Model sections Consult one or all of the following Important Notice 9 Safety Instructions 9 Installation 9 Wiring 10 Wiring Diagrams 11 Operation 4 20 mA 14 Troubleshooting 16 Specifications 18 Check cable entry seals periodically Tighten and or apply seal ant if needed This is especially important in environments con taining heavy...

Page 20: ...vironmental Avoid plumbing meter where the Scaled Pulse Module is Subject to constant exposure to water or other liquids oc casional low pressure splashing will not harm unit if cable entry points are well sealed Close to high voltage current runs DC motors internal combustion engines or frequency inverters Excessive vibration Cable Guidelines The open collector signal itself is very resistant to ...

Page 21: ...0 mA and a maximum open circuit voltage of 60 V Be sure that you never exceed these limits NOTE Do not apply any AC voltage to this output as the internal device may be damaged The output produces a single fixed duration pulse pulls low briefly once per n input pulses where n is the number set by the K factor switches see operational description A relay is not supplied however the user may drive a...

Page 22: ...ade screwdriver or similar tool simply set the module s K factor switches to this number WARNING OPERATION K F A C T O R S W I T C H E S X X X X X The X markers represent the digits of the K factor This allows a K factor range of 0000 1 to 9999 9 The switches are arranged and labeled as follows Each switch may be set to any of 10 positions 0 9 Set each so that the whole string of switches represen...

Page 23: ...ed an output pulse for every whole unit please contact the factory It is possible to supply on special order units with a K factor range of 00000 to 9999 9 i e no decimal place Check cable entry seals periodically Tighten and or apply seal ant if needed This is especially important in environments con taining heavy concentrations of dust oil mist or other residue Check all wiring connections occas...

Page 24: ...ct factory C EXTRA OR ERRATIC 1 Signal picking up electronic Use shielded or shorter sensor cable OUTPUT PULSES WHEN noise USING ANY INPUT 2 Electronic failure Contact factory D EXTRA OR ERRATIC 1 Using incorrect input Use HL LF input for Reed Switch OUTPUT PULSES WHEN USING REED SWITCH E OUTPUT FLUTTERING 1 Very low K factor plus very high Use 10x K factor output will be one pulse per 10 units RA...

Page 25: ...k Coverplate Kit 1 2 12052101 Circuit Assembly Kit 1 3 120517 01 Adapter Kit 1 4 125066 20 Cable 20 ft 1 5 901002 82 O Ring 1 6 901002 87 Seal 2 7 902005 9 Strain Relief 2 8 904002 44 Sealing Screw 1 4 20 x 5 8 4 9 904005 63 Screw 4 40 x 3 16 2 10 906005 47 Threaded Plug 1 11 906005 48 Seal 1 ...

Page 26: ...nion in 2003 This symbol indicates that this product contains electrical and electronic equipment that may include batteries printed circuit boards liquid crystal displays or other components that may be subject to local disposal regulations at your location Please understand those regulations and dispose of this product in a responsible manner For warranty consideration contact your local distrib...

Page 27: ......

Page 28: ...ified outside the warrantor s duly appointed representative B the product has been subjected to neglect misuse abuse or damage or has been installed or operated other than in accordance with the manufacturer s operating instructions To make a claim against this warranty contact the GPI Customer Service Department at 316 686 7361 or 888 996 3837 Or by mail at Great Plains Industries Inc 5252 E 36th...

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