Accu Cutter 2001EVO Operator'S Manual Download Page 6

 
 
 
 

Accu Cutter Company 

 

160 Stover Drive, P O Box 1170, Carlisle, Pennsylvania 17013 

800-345-0062  (Fax) 717-241-2350 

 
 

 

6 

“We’ve stayed in business by cutting corners!”

 

2. 

 

Remove the safety shield. 

 

3. 

 

Using the ball hex provided with the shear, loosen the setscrews so they are no 

longer touching the bottom blade. 

 

4. 

 

Loosen the four button head bolts holding the bottom blade. A standard 5/32” hex 

head wrench is required. 

 

5. 

 

Move the bottom blade away from the top blades so there is a small gap. 

 

6. 

 

Loosen the four bolts holding the top blade. After all are loosened, remove the 

bolts one at a time using care so the blade doesn’t drop as the bolts are removed. 

A leather glove is recommended for holding the blade while removing it. The top 

blade may be in either the open or closed position depending on your preference. 

A 7/16” wrench is required. 

 

7. 

 

After the top blade has been removed, remove the four button head bolts holding 

the bottom blade and remove it from the shear. 

 

 

 

Installing the Blades 

 

1. 

 

Remove the top guide or ruler. (Optional) 

 

2. 

 

Carefully insert the bottom blade in its carrier. If the top of the bottom blade is 

not level with the blade carrier and worktable, place shims under the entire blade 

to raise it until it is level. Align the holes and insert but do not tighten the button 

head bolts. Note the orientation of the beveled edge of the blade in Figure 4 

above. A leather glove is recommended for holding the blade while installing it. 

 

3. 

 

With the shear handle in the open position, align the holes in the top blade with 

the holes in the carrier for the top blade. Note the orientation of the beveled edge 

of the blade in Figure 4 above. A leather glove is recommended for holding the 

top blade while installing it. 

 

4. 

 

Insert the hex head bolts and lock washers. Do not tighten any of the bolts until 

they have all been inserted. Once they have all been inserted, tightened the two 

end bolts and then the two middle bolts. Be careful to not over tighten any of the 

bolts. 

 

5. 

 

After installing the top blade, lower the operating handle so the top blade is in 

the closed position. 

 

6. 

 

Slide the edge of the bottom blade against the top blade and lightly tighten the 

four button head bolts. When lightly tightening the button head bolts, remember  

you want the bottom blade to move or slide on the blade carrier surface while you 

are adjusting it, but you do not want the blade so loose that it will rock or one 

edge lift off of the carrier surface. 

 

7. 

 

Read the section below on Adjusting Blades beginning with Step 6. 

Summary of Contents for 2001EVO

Page 1: ...olts and lock nuts for Shear handle 6 Ball hex wrench 5 32 7 Standard ball hex wrenches 5 32 3 16 If any parts are missing please call Accu Cutter before attempting to reassemble the shear Work Surface Make sure the work surface is clean and free from debris The shear should sit flat and level There should be sufficient room on all sides of the shear so nothing will interfere with its safe opera t...

Page 2: ...s is farthest away from you and tilt the body of the shear away from you Figure 1 Now that the 2001EVO Shear has been assembled you must verify the setup before using the shear Proper Setup of the 2001EVO Shear Prior to shipping the shear was examined and tested It was in good working order How ever shipping can sometimes be eventful so it is necessary to perform some tests on the shear before you...

Page 3: ... Installing The Drop Off Gauge The Drop Off Gauge is used to make repetitive cuts By providing a stop for the material several cuts of the same length may be made without measuring each cut before it is made There are three positions tapped holes for the drop off gauge located on the right side of the bottom blade carrier They correspond to the three possible positions for the top guide To use the...

Page 4: ...s the shear should not require adjustment by you However if you are having a problem follow the procedures in this Manual carefully while referring to Figures 3 and 4 If doing so does not resolve your problem call Accu Cutter for assistance Figure 3 To correctly adjust the shear action carefully follow all of the steps below 1 Examine the shear to determine if any parts including the blades are da...

Page 5: ...igure 3 should be tight but not dead tight You should still be able to move the handle up and down d Bolt Number 3 Figure 3 is the last one tightened It is a feel adjustment It should be tight enough to keep the handle in the upright position but not so tight that you can t operate the shear 7 Adjust the blades following the instructions in the section below Removing In stalling and Adjusting the ...

Page 6: ...able place shims under the entire blade to raise it until it is level Align the holes and insert but do not tighten the button head bolts Note the orientation of the beveled edge of the blade in Figure 4 above A leather glove is recommended for holding the blade while installing it 3 With the shear handle in the open position align the holes in the top blade with the holes in the carrier for the t...

Page 7: ...the entire blade to raise it until it is level Align the holes and insert but do not tighten the button head bolts Note the orientation of the be veled edge of the blade in Figure 4 above A leather glove is recommended for holding the blade while installing it 5 Using your fingers push the bottom blade against the top blade and lightly tigh ten the four button head bolts 6 Make a test cut with a p...

Page 8: ...tionally designed to cut either plastic or metal but not both The dedicated blades are still the best choice if you are going to cut only metal or only plastic However with the combination blade developed by Accu Cutter for the 2001 Mark V 12 Shears you can cut both metal and plastic with the same blade and still get good results The results will not be as good as a dedicated blade Replacement Bla...

Page 9: ...ely Establish a regular maintenance routine that includes the following 1 Clean the shear and surrounding work area Do not use any harsh chemicals or solvents on the shear They may damage the appearance or operation of the shear 2 Check that the work area is reasonable level 3 Lubricate the pivot points and glides with white lithium grease or heavy machine oil Silicon sprays evaporate rapidly and ...

Page 10: ...ar if it is not functioning properly 6 Do not operate the shear if the blades are damaged or not sharp 7 Do not operate the shear without reading the Operator s Manual 8 Do keep the shear and work area clean 9 Do wear safety glasses Index Adjusting the Blades 5 Adjusting the Shear Action 4 Assembling the Shear 1 Installing the Blades 5 Installing the Drop Off Gauge 3 Installing the Handle 1 Instal...

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