Accu Cutter 2001EVO Operator'S Manual Download Page 3

 
 
 
 

Accu Cutter Company 

 

160 Stover Drive, P O Box 1170, Carlisle, Pennsylvania 17013 

800-345-0062  (Fax) 717-241-2350 

 
 

 

“We’ve stayed in business by cutting corners!” 

in the upright position when you release it. Now slowly begin to lower the handle closing the blades. 

You should be able to do so without incident. However, if you hear a grinding noise or feel unusual or 

excessive resistance or stiffness, stop immediately. Moving the handle farther could cause serious 

damage to the blades. Examine the shear for obstructions. If none are found, lift the handle to open 

the blades, follow the instructions for "Adjusting The Shear Action" in this Manual. 

 

 

3. The Top Guide (Ruler).

 The top guide must be square to the blades for proper cutting. 

With the upper blade in the closed position, use a drafting square to check the angle between the top 

guide and upper blade. If it is not a right angle, used a 3/16” hex wrench to loosen the screws in the 

top guide to adjust it. When tightening the screws, pull the ruler towards you. 

 

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Installing The Drop Off Gauge 

 

 

The Drop Off Gauge is used to make repetitive cuts. By providing a stop for the material, 

several cuts of the same length may be made without measuring each cut before it is made. There 

are three positions (tapped holes) for the drop off gauge located on the right side of the bottom blade 

carrier. They correspond to the three possible positions for the top guide. 

 

 

 

 

To use the Drop Off Gauge (pictured above) screw the rod into a hole that corresponds to the 

location of the top guide. Place a piece of material on the shear table in position to cut a piece the de-

sired length from the right side of the material. Slide the Drop Off Gauge until it is touching the end 

of the material and tighten the knob. Make a test cut. It the piece is not the correct length, loosen the 

knob and adjust as needed. 

 

 

NOTE: Most drop off gauges are tightened with a bolt the puts pressure on the rod and also 

makes a mark in the rod in the process. After repeated use the marks can interfere with the accurate 

adjust of the drop off gauge. Accu Cutter’s Drop Off Gauge is secured by pinching the rod. As a re-

sult, there are no marks on the rod to interfere with the adjustment of the Drop Off Gauge. 

 

*   *   *   *   * 

 

Summary of Contents for 2001EVO

Page 1: ...olts and lock nuts for Shear handle 6 Ball hex wrench 5 32 7 Standard ball hex wrenches 5 32 3 16 If any parts are missing please call Accu Cutter before attempting to reassemble the shear Work Surface Make sure the work surface is clean and free from debris The shear should sit flat and level There should be sufficient room on all sides of the shear so nothing will interfere with its safe opera t...

Page 2: ...s is farthest away from you and tilt the body of the shear away from you Figure 1 Now that the 2001EVO Shear has been assembled you must verify the setup before using the shear Proper Setup of the 2001EVO Shear Prior to shipping the shear was examined and tested It was in good working order How ever shipping can sometimes be eventful so it is necessary to perform some tests on the shear before you...

Page 3: ... Installing The Drop Off Gauge The Drop Off Gauge is used to make repetitive cuts By providing a stop for the material several cuts of the same length may be made without measuring each cut before it is made There are three positions tapped holes for the drop off gauge located on the right side of the bottom blade carrier They correspond to the three possible positions for the top guide To use the...

Page 4: ...s the shear should not require adjustment by you However if you are having a problem follow the procedures in this Manual carefully while referring to Figures 3 and 4 If doing so does not resolve your problem call Accu Cutter for assistance Figure 3 To correctly adjust the shear action carefully follow all of the steps below 1 Examine the shear to determine if any parts including the blades are da...

Page 5: ...igure 3 should be tight but not dead tight You should still be able to move the handle up and down d Bolt Number 3 Figure 3 is the last one tightened It is a feel adjustment It should be tight enough to keep the handle in the upright position but not so tight that you can t operate the shear 7 Adjust the blades following the instructions in the section below Removing In stalling and Adjusting the ...

Page 6: ...able place shims under the entire blade to raise it until it is level Align the holes and insert but do not tighten the button head bolts Note the orientation of the beveled edge of the blade in Figure 4 above A leather glove is recommended for holding the blade while installing it 3 With the shear handle in the open position align the holes in the top blade with the holes in the carrier for the t...

Page 7: ...the entire blade to raise it until it is level Align the holes and insert but do not tighten the button head bolts Note the orientation of the be veled edge of the blade in Figure 4 above A leather glove is recommended for holding the blade while installing it 5 Using your fingers push the bottom blade against the top blade and lightly tigh ten the four button head bolts 6 Make a test cut with a p...

Page 8: ...tionally designed to cut either plastic or metal but not both The dedicated blades are still the best choice if you are going to cut only metal or only plastic However with the combination blade developed by Accu Cutter for the 2001 Mark V 12 Shears you can cut both metal and plastic with the same blade and still get good results The results will not be as good as a dedicated blade Replacement Bla...

Page 9: ...ely Establish a regular maintenance routine that includes the following 1 Clean the shear and surrounding work area Do not use any harsh chemicals or solvents on the shear They may damage the appearance or operation of the shear 2 Check that the work area is reasonable level 3 Lubricate the pivot points and glides with white lithium grease or heavy machine oil Silicon sprays evaporate rapidly and ...

Page 10: ...ar if it is not functioning properly 6 Do not operate the shear if the blades are damaged or not sharp 7 Do not operate the shear without reading the Operator s Manual 8 Do keep the shear and work area clean 9 Do wear safety glasses Index Adjusting the Blades 5 Adjusting the Shear Action 4 Assembling the Shear 1 Installing the Blades 5 Installing the Drop Off Gauge 3 Installing the Handle 1 Instal...

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