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Accu-Cut IVC 15, Operator'S Manual

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Summary of Contents for IVC 15

Page 1: ...chine Brockie International Inc 305A North Highway 27 Clermont Florida 34711 USA Phone 800 527 7057 or 352 242 0400 Fax 352 394 1449 E mail info accu cut com Website www accu cut com For Parts or Service contact ACCU CUT Support 1800 527 7057 Manual Part Number 8 0030 D02 ...

Page 2: ...e cut length 10 Setting the speed control 10 Rolling up the material 11 Monitoring the roll 11 Cutting the material 12 Sharpening the blade 12 Wrapping the cut length 12 Dumping the cut length 13 Dumping material in the load cradle 13 Measuring roll balances Loading the material 13 Programming the counter 13 Procedures for reverse rolling Rolling up the material 14 A few words about reverse rollin...

Page 3: ...17 Changing the password 17 Changing the timer 18 Eliminating the timer 18 Changing the cutter blade reminder 18 Preset Measurements Storing a preset measurement 19 Selecting a stored preset measurement 19 SET UP INSTRUCTIONS 22 TROUBLE SHOOTING 23 PARTS DIAGRAMS 25 ELECTRICAL DIAGRAM 36 LIMITATION OF LIABILITY 37 ...

Page 4: ...ine This manual is designed to cover all areas of operation maintenance and troubleshooting in order to minimize problems Always follow all safety rules and precautions when operating or performing maintenance work on the machine Again congratulations and thank you for choosing Brockie International to provide you with quality equipment and quality service The confidence you and hundreds of others...

Page 5: ...or 4 Use extreme caution when replacing cutter blades 5 Keep hands clear of all moving components while machine is running 6 Keep loose clothing and articles away from all moving com ponents while machine is running 7 Keep machine unplugged while not in use 8 Do not allow children near the machine 9 Keep machine clean of all plastic wrap carpet fibers and all other debris 10 Ensure machine is stat...

Page 6: ...c control display PROGRAMMABLE LOGIC CONTROL PLC display This display has the foot and inch counter shuttle cradle control as well as other advanced controls INSPECTION TABLE Area used by the operator to visually inspect the goods being measured and cut for the customer HOLD DOWN ARM This is the arm that holds flooring firmly on counting wheel MEASURING WHEEL This device is connected to the advanc...

Page 7: ...The en coder communicates with the foot inch counter in the PLC to provide you with an accurate measure ment The cutter assembly on the IVC15 consists of 5 1 2 or 4 1 2 circular blade positioned within a cutter as sembly inside the cutting track The IVC15 also has a cutter bar that not only covers the blade while making a cut but also holds the material tight The cutter assembly is chain driven by...

Page 8: ... roll im prover are down When the leading edge of the mate rial is off square you may adjust this by activating the roll improver as well as the amount of squeeze on the roll in the load cradle Make sure that the roll improver is back in the lower position after material has trav eled several feet Adjusting the size of the load cradle The size of the load cradle can be adjusted by moving the load ...

Page 9: ... or stepping on the foot cable control to acti vate the load cradle rollers Continue to run the rollers in reverse until the roll has tightened Positioning the material Raise the hold down arm lifting it off the measuring wheel Set both roller directional switches to for ward Step on the foot cable control or press the jog button advancing the material to the center of the cutting track see photo ...

Page 10: ...unt Clear button on PLC it can now also be programmed with the desired cut length To enter your desired cut length Press clear to erase the previous measurement in this example the previous meas urement was 18 6 see photo 4A Enter the number of feet inches to be cut in this example 12 see photo 4B Press enter If 12 ft 8 inches enter 1208 if 12 ft 11 inches enter 1211 The desired cut length is now ...

Page 11: ...p hands clear of the roll up arm Advance the material till the desired length NOTE After the material has made several revolutions open roll up arm see photo 8C If roll up arm is not opened early enough the material may pile up on the inspection table Keep pressure on the roll to ensure a tight roll see photo 8D You may also tighten the roll by continuing to rotate it after the cut Should the roll...

Page 12: ...m on the IVC 15 is equipped with a self sharpening mechanism it is not necessary to remove the blade for sharpening When the blade reaches the front end of the machine a clutch en gages leaving the blade stationary while rotating against the sharpening mechanism To sharpen the blade simply keep the cutter engaged when it reaches the end of the cutting track It is recommended that the blade be shar...

Page 13: ...material until it is centered with the measuring wheel The measurement indicated on the counter is the length of the material Note Failure to slow down the rollers at the end of the measurement may result in the measuring wheel continuing to turn and measure even after the trailing edge of the material has passed the wheel This will result in an inaccurate measurement Dumping the cut length The cu...

Page 14: ...has made several revolutions open the roll up arm see photo 14C NOTE If the material is walking up on the inspection table momentarily shut off the roll up cradle to allow load cradle to catch up A FEW WORDS ABOUT REVERSE ROLLING Reverse rolling is a simple process but often takes time to perfect and learn be patient There are nu merous times when and how reverse rolling can occur We have tried to...

Page 15: ...e carpet close to the inspection table thus keeping the coun ter hold down from raising while running carpet through the machine In order to reverse roll a full roll the flap must be coming off of the top of the roll If this is attempted without a pinch roller on a large roll the material will cause the counter hold down to raise off the measuring wheel making it impossible to reverse roll and mea...

Page 16: ...p with the center of the top counter wheels not the measuring wheel in the inspection table Note The top counter uses a decimal type measurement and a conversion table must be used to convert the measurement to feet and inches MANUAL WRAPPING DISPENSER Stretch wrap will always be within arms reach with a manual wrapping dispenser To wrap the cut length keep the roll up cradle roller directional sw...

Page 17: ...the machine prompts the user to ENTER PASSWORD To enter the password 1 Press CLEAR to remove asterisks 2 Type in the four digit security code Factory preset is 4321 3 Press ENTER You have now gained access to the machine and may begin to roll measure and cut the product Setting Preset Length This unit is equipped with a multi preset feature that enables the user to enter the required length of mat...

Page 18: ...ng the Carpet Now that you have accurately measured the carpet you are ready to proceed with a cut Turning the cut ter switch with the cutting bar down controls the bi directional cutter A beep provides the user with a warning that cut is being performed The counter also keeps track of the number of cuts the machine has made This is helpful to help gauge your blade life expectancy CUTTER and cutti...

Page 19: ...RD To enter the master password 1 Press CLEAR to remove asterisks 2 Type in the 4 digit master password 3 Press ENTER Upon entering the correct password you now have gained access to the Master Users Menu The word menu will then appear followed by a scrolling line below it MENU 1 CHANGE PASSWORD 2 CHANGE TIMER 3 CHANGE BLADE 4 METRIC IMP 5 SLOW DOWN 6 CALIBRATION 7 FS AUTO RUN The user selects one...

Page 20: ... for any injuries to anyone of any kind howsoever caused The operator is solely responsible for safe operations and mechanical and electrical condition of the machine at all times Metric Imperial Measurement This counter is able to measure in feet and inches as well as centimeters It may be used in imperial mode metric mode or be switched between the two at the press of a button To change measurem...

Page 21: ...the machine This feature can also be useful in stretch wrapping Instead of having to walk along the side of the machine hobbling along with one foot on the cable the user steps on the cable once and the rollers turn until the foot cable is stepped on a sec ond time or by pressing the auto run button To activate auto run 1 Access the master menu 2 Press 7 The following then appears F S AUTO RUN 1 Y...

Page 22: ...Attach air line Lift latch and hinge control panel out of the way Operation pressure is 100 to 125 PSI A compressor that will supply a minimum of 4 cubic feet per minute at 90 PSI is recommended Plug cord into 220 volt outlet Keep cord and airline away from forklift traffic With wrench provided screw legs down taking weight off the wheels 4 legs MAINTENANCE Drain water from water separator regular...

Page 23: ... Loosen both lock bolts A and tighten chain tension bold B Retighten lock bolts A Loosen the 2 springs on the cutter unit Blade is not sharpening Replace sanding disk Move sanding disk closer to blade Loosen 2 set screws Use 5 32 allen wrench slide hub in and retighten set screws Cutter does not run at all Cutter safety bar must be down for cut to be performed Control panel must be latched in plac...

Page 24: ...ing bolt on bottom pull chain tight retighten bracket bolts Add or remove spacer washer on back sprocket Foot control is not working Ensure control panel is latched in place Tighten foot cable Starting the roll up process is dif ficult Roll up cradle closes too far Minimum of 3 4 gap between rollers Adjust gap at clevis ...

Page 25: ...ver 8 4230 J02 G Bearing B205 16 LOAD CRADLE PHOTO 1 Description Part number A Hinge bolt NB381 B Roll Improver main link 8 4751 J01 C Roll Improver top link 8 4781 J01 D Roll Improver Bottom link 8 4751 J01 E Roll Improver Cylinder AC2126 LOAD CRADLE PHOTO 2 C D E A Description Part number A Dump Pivot Pin 8 3420 P01 B Clevis NY325 C Bearing B205 16 D Load Dump Cylinder AC413 LOAD CRADLE PHOTO 3 ...

Page 26: ...C 15 PARTS Description Part number A Drive Sprocket 6017 8 5390 J01 B Model 70 30 1 Gearbox DGR70301 C Drive Motor EM112T LOAD CRADLE PHOTO 5 Description Part number A Bearing BSFB207 B Left Drive Chain DC6047 C Drive Sprocket 6017 8 5390 J01 D Model 70 30 1 Gearbox DGR70301 E Left Roller Sprocket 6017 8 5400 J01 LOAD CRADLE PHOTO 4 D C B A E A C B B D C ...

Page 27: ...2 C Counter Hold Down Lever 8 4502 J02 D Counter Hold Down Handle DG128 E Pinch Roller Plug Peg 8 3080 P01 F Cutter Hold Down Grip MM44 COUNTER PHOTO 1 IVC 15 PARTS Description Part number A Counter Wheel Bearing BC1604 B Coupler Hose CH1 C Encoder CEE1 COUNTER PHOTO 2 B A C D E A B C ...

Page 28: ...g Disk Cap SDC142 I 5 sanding disk XG580 J Clutch Clamp 8 8120 A01 K 3 8x3 4 blade bolt IVB3834 L Blade Cap 8 8080 P01 M Blade 5 1 2 MB512 4 1 2 MB4 N Guide Block 8 8030 P02 O Chain Idler 8 8100 A01 CUTTER PHOTO 1 IVC 15 PARTS Description Part number A Tightener Bolt NB383 B 3 8x3 4 Bolt NB3834 C Cutter Tightener Block 8 5330 P01 D End Sprocket 3523 S13523 CUTTER PHOTO 2 M L K J I H G B C D E N O ...

Page 29: ...Cutter Big Pulley 12x3 4 DPW1234 F A47 V Belt DBA47 CUTTER PHOTO 3 IVC 15 PARTS Description Part number A 3 4 Bushing RB58781 B Lever 8 2931 P01 C Cutter hold down handle on end of lever not shown D 3 8 Bushing RB385812 E Link 8 2921 P01 F Cutter Holddown Bar DMB1 G Holddown belt 1 x16 1 R T MR1161 CUTTER PHOTO 4 B A C D E F F E D A G B C ...

Page 30: ...20 3DZ D Load Side Dump Valve 5Y5320 N7T E Roll Improver Valve 5Y5320 3DZ F Roll up Valve 5Y5320 3DZ AIR VALVES PHOTO 1 B C D IVC 15 PARTS Description Part number A Counting Wheel CW100 B Air hose Coupler ACF1 C Air filter NAF2000 N02D C D Speed Control Muffler NASIV2 N01 AIR VALVES PHOTO 2 3 A C D E F B ...

Page 31: ...ring TSC7017 B Foot Control Lever 8 4950 J01 FOOT CONTROL PHOTO 1 Description Part number A Cutter Safety Sensor MAC17 B Foot Cable Sensor MAC17 FOOT CONTROL PHOTO 2 Description Part number A Foot Cable EF15 B Eye Bolt NME5163 FOOT CONTROL PHOTO 3 A B A B B A ...

Page 32: ...Bearing B205 16 K 8 Roller 8 4371 J01 L Outer Arm 8 3030 P01 M Outer Chain Cover 8 4040 P04 N Foot Cable Link IVHQ142 ROLL UP CRADLE PHOTO 1 Description Part number A 207 Bearing BSFB207 B 6017 Roller Sprocket 8 5400 01 C 1 4 x 1 1 2 Roll Pin NR14112 D 60 Roll up Arm Chain 47 DCR6047 E 60 Drive Chain 93 DC6093 F 5 8 x 2 bearing B8984YYN G Cam Follower Pin 8 4481 J01 H 1 4 x 1 1 2 Roll Pin NR14112 ...

Page 33: ...in Bolt 3 4 x 3 IVCL343 G Lower Pipe 8 4603 J01 H Spacer Washers 3 8 NWM38 I Bolt 1 2 x 5 1 2 NB12512 J Air Cylinder AC31413 K Bolt 1 2 x 5 1 2 IVB12312 L 3 25 Clevis 8 5210 J01 M Caster Wheel 6 MC6S N Wrench Brake 8 5200 P01 O Brake Leg 8 4471 J03 P Brake Leg Boot 8 3210 P01 ROLL UP CRADLE PHOTO 3 4 5 6 PHOTO 3 PHOTO 4 PHOTO 5 PHOTO 6 C B A D E F H G J I L K P O N M ...

Page 34: ...8U29M2 D 24V DC Power Supply FA 24PS E 24V DC Refversing Contactor LP2K0901B D F 24V CD Control Relay L42DC24 G Poteniometor offset 10KVSPEED POT H Line Filter 10VC1G ELECTRICAL PHOTO 1 A C B D H G F E Description A Inputs B Outputs C Communication Cable D Battery Level E Power LED F Run LED G CPU LED H Memory Card ELECTRICAL PHOTO 2 A C B D E F G H ...

Page 35: ...ng Low Battery Warning ELECTRICAL PHOTO 3 IVC 15 PARTS Description Part number A Cutter Motor EM1 B Thermal Overload Button ECT1 C Air Valves SYS320 5D2 ELECTRICAL PHOTO 4 Description A Plug for Motors B Wires for Air Valves ELECTRICAL PHOTO 5 A C B ...

Page 36: ...PHASE MOTOR W VARISTORS GND LEESON 1 1 2 H P LEESON 1 1 2 H P AC AC G LG C0 X0 X1 X2 X3 C2 Y0 Y1 Y2 X4 X6 C1 X5 X7 Y3 Y4 Y5 C3 DIRECT LOGIC 05 P L C LEFT SWITCH RIGHT SWITCH 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 24 VDC POWER SUPPLY ENCODER FILTER INTERFACE VALVE BODIES 10 K SPEED POT 50 K SPEED POT FOOT SWITCH LEFT DUMP RIGHT DUMP CUTTER SWITCH HOLD DOWN SWITCH SLOW DOWN RELAY FLIP FLOP RELAY ROLL IMPRO...

Page 37: ...itation liability losses or damages directly or indirectly from or connected with the supply of the material handling machine whether or not supplied pursuant to this agreement or from the failure to so discover or eliminate 3 Vidir Machine Inc assumes no liability whatsoever with regard to the Buyer s compliance or fulfillment of its obligations with respect to any part of this manual or any stat...

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