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Accesus KOMPLET 211062, Instruction Manual

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TEMPORARY SUSPENDED PLATFORM:

KOMPLET 211062

INSTRUCTIONS MANUAL

Ref.:MI211062 EN                                      komplet 211062 

 

Version: 00

1 / 58

www.accesus.es

TRANSLATION OF THE ORIGINAL

OPERATING INSTRUCTIONS MANUAL

This manual must be always available for the user.

Additional copies may be obtained on request.

Summary of Contents for KOMPLET 211062

Page 1: ...1062 INSTRUCTIONS MANUAL Ref MI211062 EN komplet 211062 Version 00 1 58 www accesus es TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS MANUAL This manual must be always available for the user Addit...

Page 2: ...2 58 KOMPLET 211062 Reference MI211062 komplet 211062 Version 00 2 58 www accesus es...

Page 3: ...limit switch in e lift501 29 7 6 Phase controller 30 7 7 Emergency descent in e lift501 30 7 8 Acoustic bleeper optional 30 8 Operating the platform 30 8 1 Preliminary checks 30 8 2 Rated capacity 33...

Page 4: ...writing Risk of wound and injuries due to fall of objects failure incorrect ap plication and or incorrect utiliza tion Read the whole operating instructions manual before the as sembly and set up of...

Page 5: ...ormation about other ACCESUS products demanding the docu mentation through address described at section 1 of this instructions manual Please check our website www accesus es 3 1 Glosary and abbreviati...

Page 6: ...The responsible company must apply the regulation of safety relative to the assembly utiliza tion maintenance and technical controls referred to all the equipment The responsible company must give th...

Page 7: ...an generate dangerous situations for example molten metal acids radioactive materials etc For platforms employed at heights upper than 40 m and exposed to winds over 50km h they must limit the lateral...

Page 8: ...s manual is composed by a steel suspended platform equipped with two e lift501 powered hoist with fall arrest device securichute600 suspended by steel wire ropes ACCESUS can also provide or advise in...

Page 9: ...501 2 units 2 Fall arrest device securichute 600 2 units 3 Electric cabinet for elift501 1 unit 4 Lower end panel 1 unit 5 Upper end panel 1 unit 6 Floor stairs panels 3m 2 units 7 Floor stairs panels...

Page 10: ...t the greater reaction with a safety factor of 3 ACCESUS recommends the use of standard suspensions such as the Brakoo system or the rest of the ACCESUS suspension range A qualified person must perfor...

Page 11: ...sembly of the platform IMPORTANT Risk of wounds and injuries due to fall of objects fall from different level and or breaks Danger of death due to fall of objects fall from different level and or brea...

Page 12: ...assemble Torque and ratchet wrenches for M10 and M12 hexagonal screws 2 people The following table shows the necessary fasteners and the correct torque setting DESCRIPTION TORQUE SETTING UNITS T1 Acce...

Page 13: ...floors 6 or 7 and secure them with the 4 stops per floor The tubes that protrude from the crossbar of the connection stirrup 16 or upper end 5 must fit to the ears that come out at the ends of the flo...

Page 14: ...ntation of the steps where x is always longer than y Support the pla tform at the ends to raise it about 15cm from the ground to assemble the floors The outer floor frame 6 or 7 must rest on the lower...

Page 15: ...www accesus es Fix the floors stairs 6 or 7 with 4 T4 screws for each floor The floor stair 6 or 7 closest to the lower end panel 4 will only be secured by 2 T4 screws at the top with the connection...

Page 16: ...chorage on the upper end panel using 2 T3 screws Then assemble the elevators using 2 T2 screws for each elevator Each elevator is positioned so that the most protruding part of the elevator with respe...

Page 17: ...Reference MI211062 komplet 211062 Version 00 17 58 www accesus es For the elevator located in the lower end panel 4 there are two possible anchors In both cases the same 2 T2 screws are used Internal...

Page 18: ...KOMPLET 211062 Reference MI211062 komplet 211062 Version 00 18 58 www accesus es Fix the cabinet support 15 on the 2m handrail 12 as shown in the image using 4 T5 screws Place the electrical cabinet...

Page 19: ...19 58 KOMPLET 211062 Reference MI211062 komplet 211062 Version 00 19 58 www accesus es The platform with carrier end panels is fully assembled...

Page 20: ...he efforts admitted by the cable Connect the e lift501 hoist to the electric cabinet and check the correct running of the device Before a working day is obligatory to check the stop emergency The devi...

Page 21: ...efforts of the sus pended loads described in section 6 1 of this manual Use suitable PPE s harness protective gloves safety boots protective helmet etc Only use wire ropes specified by the manufactur...

Page 22: ...cabinet selector to select one or another elevator 3 Press UP button and continue pushing the wire rope until the hoist tows the wire rope for it self 4 Pass the wire rope where indicated in the image...

Page 23: ...evice Danger of death due to fall of objects fall from different level and or breaks Block the stop emergency button of the securichute600 pressing and turning it E lift501 Securichute600 Securichute6...

Page 24: ...ly roll in the reels 1 for each cable the excess cable that is not used 8 To remove the wire rope block the emergency button by pressing and turning it keep the reset lever fully and slowly pull the c...

Page 25: ...ad the load and loosen the wire rope Stop the elevator The elevator must hold the wire rope If the lift does not hold the load the wire rope and or the stopping distance is greater than 10cm have the...

Page 26: ...urichute600 ensures the attachment to the cable Press the emergency button of the securichute600 The jaws must close automatically and it must be impossible to pull the wire rope upwards manually Rear...

Page 27: ...s movement can be stopped immediately pressing the STOP EMERGENCY button S0 located at the electric cabinet When the emergency has disappeared spin the button in arrows direction press the GREEN star...

Page 28: ...ilting of the platform f STOP EMERGENCY button is blocked g gags not reset For a and b cases it s necessary to do a particular emergency operation For c d e f and g cases the worker must tense the sus...

Page 29: ...r the obstacle After that it s necessary to press the overload illuminated pushbutton and START for a restart of the platform 7 5 Upper and final limit switch in e lift501 The ascent of the platform s...

Page 30: ...80 with a screwdriver 7 7 Emergency descent in e lift501 The powered hoists are equiped with a manual system that allows the descent of the platforms in case of no power supply The lever of emergency...

Page 31: ...minary checks In addition all operators must be equipped with all necessary PPE harness 1 5m anchoring cable with absorber safety gloves security boots helmet with barbell suitable work clothes Anchor...

Page 32: ...reas natural or artificial In case of use artificial illumination the worker must dispose with enough light i Ensure that the temperature of the environment is over 10 C and under 55 C j Don t work in...

Page 33: ...the lower one the following guidelines must be followed The operator must have the approval of the safety responsible person of the work to carry out the unloading maneuver on a different level than t...

Page 34: ...diately stopped by pressing the emergency stop S0 in the electrical cabinet Once the cause of the emergency has disappeared or eliminated turn the button in the direction indicated by the arrows press...

Page 35: ...d controlled automatically c If the platform don t descend an initial impulse must be given turning clockwise the maneuver s flywheel 1 situated in the axis of the engine after the extraction of the p...

Page 36: ...ame time open the engine s brake until the work wire rope get tensioned Open the reset lever of the securichute600 fall arrest device Now you can continue working EMERGENCY STOP button RESET le ver CL...

Page 37: ...assemble the platform and during the maneuver ensure that nobody is on the danger s area Use adequated PPE s harness protection gloves safety boots helmet etc Use intercomunicators in order to coordin...

Page 38: ...38 58 30 KOMPLET 211062 Reference MI211062 komplet 211062 Version 00 38 58 www accesus es...

Page 39: ...2 Remove the counterweights from the safety wire ropes 3 Leave the safety wire ropes loose enough 4 Support the platform on the ground and leave the work wire ropes loose Never remove the wire ropes f...

Page 40: ...ire ropes For removing the wire ropes are necessary 2 people 1 at the at the suspension area or roof beam and 1 at the base of the support zone of the platform a Get down the platform until the ground...

Page 41: ...e to remove the wire ropes and during the maneuver ensure that nobody is on the danger s area Use adequate PPE s harness protection gloves safety boots helmet etc Avoid the creation of loops when mani...

Page 42: ...with an anti collision device which stops automatically the ascent or descent in case of obstacle The worker must verify visually if there are any obstacles in the trajectory SECURICHUTE600 fall arres...

Page 43: ...tly on the motor spindle while pressing on the control buttons The hoist does not rise The grooved pulley is worn or dirty The starting condenser and the centrifugal coupler are disconnected or out of...

Page 44: ...vated The overload is activated Fault or one phase missing in the power circuit Supply lead section too small Verification Verification Verification Wait for a drop in temperature Reduce the load Chec...

Page 45: ...at the plug is disconnected Take into account the maintenance work and intervals described below Interval Work Execution Daily Check lift attachment Check the SECURICHUTE600 fall arrester see section...

Page 46: ...ngth of 25 cm for a wire rope of 8 3 mm c Deformity or breaking of his clamps d Wire rope crushed or stripped e Hard oxidation 11 1 Wire ropes Only the wire ropes recommended and supplied by ACCESUS g...

Page 47: ...Press the emergency stop button The clamps must closes automatically and be impossible to take out the wire rope manually Reset the securichute600 pressing the reset handle The safety wire rope must f...

Page 48: ...scription of the platform 12 2 Electric hoist e lift501 Indicate model serial number and description of the hoist 12 4 Electric cabinet Indicate model serial number and description of the electric cab...

Page 49: ...49 58 1 2 KOMPLET 211062 Reference MI211062 komplet 211062 Version 00 49 58 www accesus es 12 5 Nameplates and labels Check the location of the labels Platform nameplate 1 Warnings label 2...

Page 50: ...quipment is later scrapped it must be disposed off correctly The national versions of the waste legislation Directive 75 442 CEE apply within the European Union In accordance with Directive 2002 96 CE...

Page 51: ...51 58 KOMPLET 211062 Reference MI211062 komplet 211062 Version 00 51 58 www accesus es 14 Model for Declaration of Conformity...

Page 52: ...cate the Serial Number of the machine and his components Machine or component Serial number KOMPLET 211062 suspended platform e lift501 Powered hoist Securichute600 fall arrest device Electric cabinet...

Page 53: ...dicate the machine serial number and its he components Model Serial number Platform Elevator 1 Elevator 2 Fall arrest device 1 Fall arrest device 2 Electric cabinet Electric cabinet Elevator Fall arre...

Page 54: ...Clean up 5 2 Emergency stop 6 Electric cabinet 6 1 Emergency stop 7 Wire rope 1 7 1 Hook and locking 7 2 Wear 8 Wire rope 2 8 1 Hook and locking 8 2 Wear 9 Wire rope 3 9 1 Hook and locking 9 2 Wear 1...

Page 55: ...serial number and its he components Model Serial number Platform Elevator 1 Elevator 2 Fall arrest device 1 Fall arrest device 2 Electric cabinet Elevator Fall arrest device 1 Elevator Fall arrest de...

Page 56: ...Clean up 4 2 Emergency stop 5 Fall arrest device 2 5 1 Clean up 5 2 Emergency stop 6 Electric cabinet 6 1 Emergency stop 6 2 Limit switch sensor 7 Wire rope 1 7 1 Diameter 7 2 Hook and locking 7 3 We...

Page 57: ...ble 11 Electric hoses 11 1 Plugs and connections 11 2 Cut 11 3 Junction 11 4 Mountings 11 5 Proper section In case of detecting one or more not compliance points the platform must be immobilized and p...

Page 58: ...58 58 KOMPLET 211062 Reference MI211062 komplet 211062 Version 00 58 58 www accesus es C Energia 54 08940 Cornell de Llobregat Barcelona Spain Telf 34 93 475 17 73 www accesus es accesus accesus es...

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