Access Motor TE 250-U Operator'S Manual Download Page 53

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■

Simple Maintenance

If check results show that cleaning, adjustment and replacement

are required. Conduct those operations in accordance with the

description in the regular check record.

Notes:

Ensure safety when serving the ATV:

* Use suitable tools.
* Make preparation while the engine stops.
* When the engine stops, the engine and exhaust pipe are still

very hot. Care should be taken to avoid getting burnt.

Summary of Contents for TE 250-U

Page 1: ...ACCESS MOTOR TE 250 300U 250 300 2x4 Operator s Manual ...

Page 2: ...ATV This will ensure ATV performance and safety This manual describes detailed instructions of correct operation maintenance and adjustment of TE 250 300 U to ensure durable safe and comfortable riding In order for you to ride more safely and more comfortably please read this manual thoroughly before riding it Have a nice time riding If data and relevant pictures contained in this manual differ fr...

Page 3: ...Starting the Engine Electrically 24 Before Starting The Engine First Check Oil And Fuel Levels 25 When Starting The Engine Pull Tight The Front or The Rear Brake When the Engine is Difficult to Start 25 5 Starting by Manual Cranking 26 Normal Usage 27 Normal Riding 28 6 How to Stop the ATV 32 Checks Before Riding 34 Oil Check and Refilling 34 Recommended Oil Specification and Grade 35 Changing Oil...

Page 4: ...1 Important Message Negligence of the following signs and warnings may cause serious damage and even death Sign location 3 5 2 1 4 ...

Page 5: ...2 1 3 4 2 5 ...

Page 6: ...TV you can only ride it with instruction by a licensed or qualified instructor First of all you have to ride it slowly to feel and adjust yourself to the ATV even if you are an experienced rider Do not attempt to utilize the maximum limits of this ATV Notes A You should familiarize yourself with basic operations of this ATV before you try more difficult operational techniques B To ensure the rider...

Page 7: ...duct a pre riding check in accordance with Check before riding in user s manual on Page 34 before riding to ensure safety and the service life of this ATV Your ability of controlling this ATV will be affected by insufficient tire pressure or a tire that is out of specification Contact your service center for inspection to reduce the risk of an accident ...

Page 8: ...he risk of fire do not park this ATV near a dry lawn or flammable substances Load Weight Limit Maximum allowable weight for this ATV is 200 kg two riders When you carry loads on the ATV slow down your speed to increase effective braking distance When you carry loads on the ATV you should keep loads in balance to avoid loss of control of the ATV due to imbalance Notes 1 Load weight limit 200 kg 2 E...

Page 9: ...s etc to avoid the risk of an accident When riding with poor visibility e g riding at night turn on the headlight and slow down your speed to ensure safety When riding in the area where your viewing angle is limited e g riding on a rough road in hills it is advisable to attach a flag of some height in the rear of the ATV for warning purposes This can assure safety for the rider other riders and on...

Page 10: ...s possible Also sit in the front part of the seat and bend your upper body forward Keep a steady speed in the uphill process and keep the ATV balanced Notes 1 If the slope is too high to proceed and the ATV is moving backward apply the front brake to slow down and carefully control the ATV to slip down If it is beyond control the rider should immediately get off from the left side to avoid the ris...

Page 11: ...the ATV will be affected which may cause unsafety to the rider Notes Do not ride across a river with fast current or great depth to avoid loss of control of the ATV and cause risk of hazard to the rider After crossing the water area you should check that the brake function is normal If it is not slow down your speed and also intermittently apply both front and rear brakes to restore the brake func...

Page 12: ... ATV Functionality of the ATV is dependant upon its structure Any modification without our permission may cause performance degradation and in turn affect the service life of the ATV and riding safety It is illegal to modify this ATV without our permission Do not attempt to make any modification ...

Page 13: ...10 2 Naming of Each Component 01 Headlight position light 02 Front brake handle lever 03 Right front turn signal light 04 Handlebar to lock 05 Left front turn signal light 3 5 1 2 4 ...

Page 14: ...turn signal light 07 Rear light brake light 08 Ignition switch 09 Left rear turn signal light 10 Exhaust pipe 11 License plate light 12 Battery 13 Accompanying tools 14 Manual Choke rocker switch 6 9 8 10 13 7 12 14 11 ...

Page 15: ...12 15 Shift stick 16 Front brake reservoir 17 Seat 18 Aux liquid bottle 18 15 16 17 18 ...

Page 16: ...up rocker switch Warning light switch Turn signal light switch Horn switch 22 Left footrest 23 Fuel tank cap 24 Throttle Bottom Clamp 25 Right footrest 26 Foot brake 1 for 4 wheel 27 parking lever 28 Cranking handle 29 Throttle 30 Power Supplier 12V 19 21 23 25 27 28 29 30 22 24 20 26 ...

Page 17: ...mes on The engine can be started up 1 Key hole 2 Key Note Do not turn the key to the OFF position while riding This is the major cause of an accident Reverse Indicator Light 1 The reverse indicator light comes on red light when you turn on the ignition switch when the transmission is at the reverse gear 2 Neutral Indicator Light The neutral indicator light comes on green light when you turn on the...

Page 18: ...ht comes on you must stop the engine and let it cool down 5 Left Right signal indicator When operating the Left right turn signal light switch this indicator will come on 6 Fuel level indicator When the pointer of the fuel level indicator rests near the last scale the fuel remaining in the tank is about 1 8 liters Refuel with 95 unleaded gasoline as early as possible Note There is no need to add a...

Page 19: ... on At this position the headlight comes on and the light is beaming at a far distance The headlight will not come on if the ignition switch is not turned on Startup Rocker Switch When the engine is started electrically be sure to pull tight the front or rear brake handle lever to energize the system Then the engine can be started while pressing the startup rocker switch ...

Page 20: ...ahead when the engine is started Accelerator Limiting Device To protect a new rider who is not familiar with this ATV from an accident this ATV is fitted with an accelerator limiting device that can adjust the travel of the throttle valve which in turn limits engine power Adjustment Loosen the retaining nut and then turn the adjusting screw with a screwdriver rider Turning clockwise will reduce th...

Page 21: ...rear brake handle lever N At this position the gear is in neutral The shift stick must be at this position when the ATV is stopped or started D At this position the engine is in forward gear The ATV moves forward R At this position the engine is in reverse gear The ATV moves backward Note The shift stick should be placed at the N position when the engine starts up or stops to avoid the risk of haz...

Page 22: ...r brake will be relieved at the same time Note When starting the engine or parking the ATV apply the parking lever to lock the rear wheels to prevent the ATV from moving and causing the risk of hazard If the play of the brake handle level is incorrect the rear wheels may not be locked which may cause the risk of a hazard Flagpole Holder This allows you to position the desired flags in the holder ...

Page 23: ...to mount the seat Push the retaining tab under the front seat into the holder on the frame Then push downward the rear part of the seat and the seat can be attached on the frame Note After the seat is mounted you need to ascertain that it is firmly attached to the frame by moving it upward downward and forward backward If the seat is not firmly attached it may cause the rider to lose control of th...

Page 24: ...lockwise to lock the handlebars Then remove the key How to unlock the handlebars Turn the key counterclockwise to unlock the handlebars and then remove the key Notes After the handlebars are locked verify that they are really locked by slightly turning them After the handlebars are unlocked verify that they are really unlocked by rotating the handle This can prevent risk of hazard when riding LOCK...

Page 25: ...22 LCD Instrument Panel Adjustment ...

Page 26: ...23 ...

Page 27: ...neutral indicator light comes on The gear should be in neutral when the engine is started 2 Pull tight the front or the rear brake handle lever or step on the brake pedal Note When starting the engine the ignition circuit for the electric startup can only be energized with actuation of the startup switch in combination with the front or the rear brake handle lever being pulled tight or the brake p...

Page 28: ...t If the engine does not start within 3 4 seconds after pressing the startup switch you may need to push the choke lever to the left which can help engine start up Note After the engine warms up for 2 3 minutes you must push the choke lever back to its original position Otherwise the engine speed will be affected If the ATV has been stored for a long time or when the fuel tank is empty it is very ...

Page 29: ... too low to start the engine Note Do not let water enter the ATV mechanism Lock the cranking handle back to its retaining groove after it is used 1 Turn counterclockwise and release the cranking handle from its retaining groove 2 Pull the handle promptly all the way to its full length 3 When the engine starts to run turn the handle clockwise and lock it into its retaining groove ...

Page 30: ...When the engine is idling do not push the accelerator to rev the engine The rider shall put both of his feet on floor panel and keep his body upright with two hands holding the handlebars Do not make haste relax carefully heed surrounding conditions and ride safely Note Before riding the rear brake handle levers should be kept at braking positions ...

Page 31: ...easing the parking brake on the rear wheels do not push or press the accelerator lever to avoid jerking ahead and causing the risk of hazard Release the rear brake handle lever and slowly push the accelerator lever the ATV will start to run smoothly Note Do not push the accelerator with force to avoid dash out of the ATV ...

Page 32: ...utions The speed of the ATV is controlled via the accelerator lever Pushing the accelerator lever the speed increases The accelerator lever should be pushed slowly When going uphill slowly push the accelerator lever the engine will rev up and power increases Return to original position the speed decreases ...

Page 33: ... the accelerator lever back to its OFF position firmly hold the brake handle levers and step on foot brake Ideally when applying brakes start to slowly pull the brake handle levers and then pull them firmly to the end Notes Care should be taken if applying only one brake handle lever on one side it is easy to cause the ATV to skid and be unstable Do not attempt to apply emergency brakes during rid...

Page 34: ...s very dangerous for the rider Riding with Particular Attention in Raining Days In raining days the condition of road surface differs from that in clear days The brake distance will be extended Ride at a lower speed and apply brakes earlier When going downhill put the accelerator lever back to the OFF position and intermittently apply brakes Ride at a slower speed ...

Page 35: ...ke handle levers which will activate the brake light to alert coming ATVs in the back When the ATV Comes to a Full Stop Put the shift stick at the N position and turn the ignition switch to the OFF position 1 Key hole 2 Key Note Turning off the ignition switch and removing the key during riding will cause the electrical system to disable This is a major cause of an accident Do not do that until th...

Page 36: ...the rear brake handle lever is incorrect it will not lock the rear wheels which will lead to the risk of hazard When transporting the ATV First drain fuel in the tank and the carburetor Loosen the draining screw of the carburetor Use a container to keep drained fuel After the fuel is drained tighten the draining screw Draining screw Note Smoking is strictly prohibited when draining fuel ...

Page 37: ...op or service center for inspection and repair Oil Check and Refilling Oil level check 1 Start the engine and let it warm up for 2 3 minutes Then turn off the ignition switch for 2 3 minutes Visually check the oil window 2 If the oil level is at the lower limit refill oil until the level reaches the upper limit Notes If the ATV is parked on a tilted surface or the engine just stops the oil level w...

Page 38: ...ne oil grade SG CD or above certified by API American Petroleum Institute Oil capacity Full capacity 1 6 liter Replacing volume 1 4 liter Note To prevent using low grade oil it is recommended you go to a workshop of the dealer from whom you purchased your ATV or the service center for oil change ...

Page 39: ...kwise to loosen it Use a container to keep the drained oil 3 After oil is drained up tighten the oil pan drain plug Then fill in correct oil with appropriate volume 4 Visually check that the oil level is between the upper and lower limits Then tighten the oil filling cap 5 The tightening torque for the oil pan drain plug is 3 0 kg m Note To reduce the risk of getting burn do not change oil when th...

Page 40: ... cap 3 When starting the engine turn the ignition switch from the OFF to ON position Notes Smoking is strictly prohibited when refueling the ATV Stop the engine before refueling No need to add any additive in fuel when refilling Addition of any additive may cause engine failure Do not top up fuel to the opening Otherwise fuel may spill as it may expand by heat or sunlight and lead to the risk of h...

Page 41: ...stem Ride your ATV to the dealer s workshop or service center for inspection Brake fluid refilling 1 Position the handlebars in the middle Remove two fixing screws on the cover of the brake fluid reservoir and then take out the cover 2 Refill brake fluid recommended DOT 4 grade until it reaches the upper limit Then position back the cover and tighten two fixing screws 3 Change brake fluid once a y...

Page 42: ... the front and rear brake performance is good Brake Light Check Turn the ignition switch to the ON position Pull both the front and rear brake handle levers to make sure that the brake light illuminates Check that the brake light housing is clean or damaged ...

Page 43: ...am or low beam illuminates Check that the headlight housing is clean or damaged Headlight Beaming Distance Adjustment Headlight s beaming distance is adjustable How to adjust it Turn on the ignition switch and also turn on the headlight switch Then screw in or out the adjusting screw to adjust the beaming distance ...

Page 44: ...3 92 PSI 0 25 kgf cm2 3 5 PSI 0 35 kgf cm2 5 PSI Rear wheel 0 28 kgf cm2 3 92 PSI 0 25 kgf cm2 3 5 PSI 0 35 kgf cm2 5 PSI If metal chips or small stones are found in tire grooves remove them before riding If tire crack is found or tire wear exceeds the prescribed limit immediately change the tire If tire groove depth is less than 3mm immediately change the tire ...

Page 45: ...ck Absorber Adjustment To ensure riding comfort the travel of rear shock absorber is adjustable How to adjust it 1 Using a wrench to loosen the retaining nut and adjust the absorber travel 2 Turning counterclockwise the retaining nut is to increase the travel and turning clockwise is to reduce the travel 3 Tighten the retaining nut again after a proper travel is obtained ...

Page 46: ...ixing bolt of the rear wheel hub Use a screwdriver to hold the rear wheel hub and the ride sprocket so that the ATV will not move While pushing the ATV forward will loosen the chain pulling backward will tighten the chain Adjust the chain until it has reached 3 cm clearance for upper and lower chain Tighten the fixing bolt again ...

Page 47: ...t level drops significantly it usually represents a problem in the system Recommended anti freeze Te she Anti freeze Name Anti freeze Prescribed concentration 30 50 in cold zone Concentration and anti freeze temperature 12 25 15 30 24 40 35 50 Notes Use soft water to mix with anti freeze Note that low grade coolant will shorten the radiator service life Under normal conditions coolant should be re...

Page 48: ...nd slowly open it In case that coolant drips on the painted surface immediately rinse it with clean water How to drain coolant 1 First remove the front cover 2 Push downward the radiator cap and turn counterclockwise to open the cap 3 Remove the draining bolt and let coolant drain out Tilting the ATV rightward may facilitate coolant to drain faster 4 Take out the Aux Liquid Bottle and pour out coo...

Page 49: ...ore than two times Then stop the engine Be sure to wait until the radiator cools down before opening the cap to avoid getting burnt 5 Open the radiator cap and check that coolant level is still at the upper limit if not refill coolant and then firmly tighten the cap 6 Start the engine again and let it run for 1 2 minutes Open the radiator cap and check that the coolant level is still at the upper ...

Page 50: ...nge 1 Start the engine and let it warm up for 2 3 minutes Turn off the ignition switch and remove the filling cap of gear oil 2 Remove the draining bolt at the bottom of the engine Turning clockwise is to tighten the bolt while turning counterclockwise is to loosen the bolt Use a container to keep the drained gear oil 3 After draining up gear oil tighten the bolt again Fill in correct gear oil wit...

Page 51: ...bove for replacing it Notes If the air cleaner is not mounted correctly dirt dust may directly be drawn in the cylinder causing engine wear power drop and resulting in shorter engine life Do not wet the air cleaner when washing the ATV Wet air cleaner may cause the engine to be difficult to start Check and replace the air cleaner at a shorter period under the following conditions 1 Often riding in...

Page 52: ... use a needle brush to clean it Adjustment The gap between two poles normally is 0 6 0 7 mm as shown in Figure A N G K DPR7EA 9 Do not use a spark plug other than a recommended one Note When the engine stops it is still very hot Be careful not to get burnt First put the spark plug with hand tight and then tighten it using a spark plug spanner ...

Page 53: ...Conduct those operations in accordance with the description in the regular check record Notes Ensure safety when serving the ATV Use suitable tools Make preparation while the engine stops When the engine stops the engine and exhaust pipe are still very hot Care should be taken to avoid getting burnt ...

Page 54: ...proval Oil strainer C I C C C C Gear oil R R R R Fuel supply system Gasoline filter I I Fuel strainer C C Carburetor A A Fuel pipe I I Air supply system Air cleaner R R Secondary air cleaner R R Secondary air inlet system pipe I Air inlet manifold screws I Control related air pipe I I Catalyst converter I I Transmission system Cam chain 4T I I Transmission chain M C ATV I I Ride belt I I Valve gap...

Page 55: ...ive pole 1 Battery tie band 2 Positive pole 3 Negative pole 4 Fuse box 5 Battery 6 Relay 2 Battery stud terminal Remove the seat before cleaning the battery stud terminals If the stud terminal becomes corroded remove the battery and clean it thoroughly After cleaning the stud you may apply a thin layer of grease or Vaseline Then position the battery in place and attach the connecting wires Notes W...

Page 56: ...t the fuse has good contact A loose fuse will generate heat Fuse rating 10A 15A and 30A To replace the battery lamps use only the original components of the prescribed specification If components are not original or out of specification the fuse can easily be blown and the battery will not be in balanced status When washing the ATV do not wash it with high pressure water jet Notes To remove the fu...

Page 57: ...54 Lubricating Each Part of the ATV Visually check that all parts that need lubrication are sufficiently lubricated ...

Page 58: ...function during use please take it to a dealer or service center for inspection If The Engine Stops If the engine stops during riding first check the following Is fuel available The way to start the engine is correct Any failure occurs on other part ...

Page 59: ...il replacement volume 1 6 L Net Weight 255Kg Overall Length 2060mm Overall Width 1215mm Overall Height 1210mm Wheelbase 1270mm Tire size Front 25x8 12 Rear 25x10 12 Starting method Hand pull start electric start Ignition method C D I TE 300 U Specification One cylinder Liquid cooling four stroke 280 2cc 11 0 74x65 2 14 2 kw at 7000 min 1 21 7 Nm at 5500 min 1 CVT 14 8 L 1 6 L 255Kg 2060mm 1215mm 1...

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