Accelleron A100-M radial Assembly Instructions Manual Download Page 24

Page: 24 / 24

Contact information

Accelleron Industries Ltd

Bruggerstrasse 71a
5400 Baden, Switzerland

+41 58 585 7777

Visit our website by scanning the QR code.

HZTL455311P0006

Summary of Contents for A100-M radial

Page 1: ...ny health and safety risks Target group The assembly instructions are intended for engineers and mechanics responsi ble for fitting the turbocharger on the engine Assembly Instructions Turbocharger A1...

Page 2: ......

Page 3: ...4 Definition of warning caution note 3 1 5 Definition of mandatory signs 4 2 Safety 5 2 1 Introduction 5 2 2 Lifting of loads 6 2 3 Occupational safety 7 3 Weight and transportation of the turbocharge...

Page 4: ...g the tur bocharger on the engine Basic mechanical training is a prerequisite All persons who are involved in the transportation and installation of the turbocharger have read and understood the assem...

Page 5: ...ron industries com 1 4 Definition of warning caution note WARNING Definition of Warning Non compliance or inaccurate compliance with working or operating instructions in dicated by this symbol and the...

Page 6: ...y helmet Ear protection Table 2 Personal protective equipment to be worn specific to the respective task Definition of pictograms The following pictograms can occur in this document These point out ac...

Page 7: ...elf or its accessories are caused by the operating equipment used or supplies and materials are a consequence of insufficient compliance with safety instructions All of the instructions contained with...

Page 8: ...d limit u Pay attention to the correct attachment of loads on the crane hook u People must not stand beneath suspended loads Wear safety gloves to protect against mechanical hazards Wear safety helmet...

Page 9: ...and risk of falling Wear protective clothing WARNING Risk of falling When working on the turbocharger there is a risk of falling u Do not climb onto the turbocharger or onto attached parts and do not...

Page 10: ...d instruction or training Hazards due to operating materials and supplies Operating materials and supplies can include Oils greases coolants cleaning agents and solvents acids or similar substances WA...

Page 11: ...r transporting the turbocharger The weight specified below applies to the heaviest variant possible Depending on the specification the weight specified on the rating plate may be lower than the standa...

Page 12: ...ket 01 The necessary sealing is provided by O rings The O rings are not included in the Accelleron scope of delivery Pin 06 as installation safety device Turbochargers can have an oil inlet either on...

Page 13: ...screw is at the top 3 Place the thrust washer 01 of the clamping nut on the expansion bush and with the clamping nut screwed on guide the threaded rod through the thrust washer expansion bush and bea...

Page 14: ...onto bracket and position using the centering bushes 42193 loc ated in the bracket 5 Check value x u If value x is not reached the turbocharger must be lifted up from the bracket and realigned Step D...

Page 15: ...ance it cannot be ensured that the necessary tension force is reached u Do not clean pressure screws u Do not lubricate pressure screws In order to correctly fit the clamping nuts the pressure screws...

Page 16: ...A155 M36 85 Table 6 Torque controlled tightening of the pressure screws 1 Screw in pressure screws crosswise by hand until reaching the stop 2 Tighten pressure screws crosswise to 50 of the tightenin...

Page 17: ...rsion with compressor wheel cooling CAUTION Failure of compressor wheel cooling Any prolonged failure of the compressor wheel cooling will shorten the replacement interval of the compressor wheel u Ma...

Page 18: ...ance on Hazardous Sub stances Nevertheless the following points must be observed when handling VCI u Observe the information in the material safety data sheet u Ensure good room ventilation u Do not e...

Page 19: ...Inspect the package for damage If the package is damaged the turbocharger must be inspected by an Accelleron service station and repacked After every 3 years the following work steps must be performed...

Page 20: ...mbly Instructions Turbochargers A150 M A155 M 5 Storage of new turbochargers and spare parts Copyright 2023 Turbo Systems Switzerland Ltd All rights reserved HZTL455311P0006_EN Rev D April 2023 Page 1...

Page 21: ...mbly Instructions Turbochargers A150 M A155 M 5 Storage of new turbochargers and spare parts Copyright 2023 Turbo Systems Switzerland Ltd All rights reserved HZTL455311P0006_EN Rev D April 2023 Page 1...

Page 22: ...t that relates to the turbocharger with the identical serial number 02 can be accessed via the website https loreka accelleron indus tries com library The Operation Manual that is valid at the time of...

Page 23: ...nd Ltd All rights reserved HZTL455311P0006_EN Rev D April 2023 7 Contact information Contact information for the Accelleron service stations is available online u Scan the QR code to access the websit...

Page 24: ...eron Industries Ltd Bruggerstrasse 71a 5400 Baden Switzerland 41 58 585 7777 accelleron industries com Visit our website by scanning the QR code Copyright 2023 Turbo Systems Switzerland Ltd All rights...