AC Tech SCF SERIES Installation And Operation Manual Download

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Installation and Operation Manual

SCF Series

Summary of Contents for SCF SERIES

Page 1: ...Installation and Operation Manual SCF Series...

Page 2: ...NPUT AC POWER REQUIREMENTS 11 8 0 POWER WIRING 13 9 0 SCF POWER WIRING DIAGRAM 14 10 0 CONTROL WIRING 15 11 0 SCF CONTROL WIRING DIAGRAMS 18 12 0 INITIAL POWER UP AND MOTOR ROTATION 23 13 0 PROGRAMMIN...

Page 3: ...INPUT POWER TERMINALS OUTPUT MOTOR TERMINALS CONTROL TERMINAL STRIP 3 DIGIT LED DISPLAY ELECTRONIC PROGRAMMING MODULE EPM PROGRAMMING BUTTONS THE SCF SUB MICRO DRIVE GROUND LUG...

Page 4: ...been damaged due to mishandling improper installation unauthorized repair and or alteration of the product operation in excess of design specifications or other misuse or improper maintenance AC Techn...

Page 5: ...208 240 SF110S 5 75 3 76 5 24 1 90 4 37 208 240 SF210Y 5 75 2 88 4 56 1 60 4 37 208 240 SF210 5 75 2 88 4 56 1 60 4 37 400 480 SF410 5 75 2 88 4 56 1 60 4 37 480 590 SF510 5 75 2 88 4 56 1 60 4 37 1 5...

Page 6: ...450 5 75 3 76 6 74 3 40 3 25 480 590 SF550 5 75 3 76 6 74 3 40 3 25 7 5 5 5 208 240 SF275 7 75 5 02 7 18 3 40 4 81 400 480 SF475 7 75 5 02 7 18 3 40 4 81 480 590 SF575 7 75 5 02 7 18 3 40 4 81 10 7 5...

Page 7: ...80 4 75 1 20 208 240 SF215F 7 72 6 80 4 37 1 20 400 480 SF415F 7 72 6 80 4 37 1 20 2 1 5 208 240 SF220YF 7 72 6 80 4 75 1 20 208 240 SF220F 7 72 6 80 4 37 1 20 400 480 SF420F 7 72 6 80 4 37 1 20 480 5...

Page 8: ...7 65 3 60 480 590 SF5100F 11 59 11 14 7 65 3 60 15 11 208 240 SF2150F 18 09 11 14 8 29 3 60 400 480 SF4150F 15 59 11 14 8 29 3 60 480 590 SF5150F 15 59 11 14 8 29 3 60 20 15 400 480 SF4200F 18 09 11 1...

Page 9: ...200 250 15 Hp 20 Hp 25 Hp Input Phase S Y Single phase input only Single or three phase input No character indicates three phase input only Mounting Style F F1 Through hole mount with special heatsink...

Page 10: ...t12 VDC Analog Outputs 0 10 VDCor 2 10 VDC Proportional to frequencyor load Digital Outputs Open collector outputs 50 mA at30 VDC 4 0 SCF SPECIFICATIONS MODEL OUTPUT NUMBER INPUT CURRENT POWER CURRENT...

Page 11: ...6 1 17 5 15 2 212 40 SF250Y 5 3 7 3 19 6 17 1 7 1 17 5 15 2 212 40 0 200 230 Vac SF210 1 0 75 3 5 8 5 1 2 1 4 8 4 2 41 11 SF215 1 5 1 1 3 8 0 6 9 2 9 6 9 6 0 69 13 SF220 2 1 5 3 9 1 7 9 3 3 7 8 6 8 78...

Page 12: ...3 6 3 4 3 0 67 13 SF530 3 2 2 3 4 7 4 7 3 9 4 8 4 2 4 2 100 14 SF550 5 3 7 3 7 4 7 4 6 1 7 5 6 6 6 6 168 19 SF575 7 5 5 5 3 11 2 11 2 9 3 11 4 9 9 9 9 254 29 SF5100 10 7 5 3 13 7 13 7 11 4 14 0 12 2 1...

Page 13: ...ough hole mount option still generate some heat inside the enclosure that must be taken into account An enclosure manufacturer can then determine the required enclosure size based on the total heat ge...

Page 14: ...ge fluctuation must not vary by greater than 10 overvoltage or 15 undervoltage NOTE Drives with dual input voltage ratings must be programmed for the proper supply voltage refer to Parameter 01 LINE V...

Page 15: ...to 62 Hz NOTE Parameter 01 LINE VOLTAGE SELECTION must be programmed according to the applied input voltage See Section 15 0 DESCRIPTION OF PARAMETERS 7 2 INPUT FUSING AND DISCONNECT REQUIREMENTS A ci...

Page 16: ...als L1 and L2 do not wire to N for 208 240 Vac input voltage Refer to Section 9 0 SCF POWER WIRING DIAGRAM If the drive is rated for single and three phase input SF200Y models wire to terminals L1 and...

Page 17: ...tall contactors between the drive and the motor without consulting AC Technology for more information Failure to do so may result in drive damage 4 Use only UL and CSA listed and approved wire 5 Minim...

Page 18: ...o chassis ground NOTE TB 2 must be connected to chassis ground when using serial communications 10 3 SURGE SUPPRESION ON RELAYS Current and voltage surges and spikes in the coils of contactors relays...

Page 19: ...inations of contact closures between TB 13A 13B 13C and TB 2 Refer to Parameters 31 37 in Section 15 0 DESCRIPTION OF PARAMETERS JOG TB 13B can be programmed to select either JOG FORWARD or JOG REVERS...

Page 20: ...gnals proportional to load only The 2 10 VDC signal can be converted to a 4 20 mA signal using a resistor in series with the signal such that the total load resistance is 500 Ohms Refer to Parameters...

Page 21: ...TERMINAL STRIP Shown below is the terminal strip on the main control board along with a brief description of the function of each terminal 1 2 5 6 12 TXA TXB 2 13A 13B 13C 14 15 2 STOP CIRCUIT COMMON...

Page 22: ...or 13C for 0 10 VDC 02 or 4 20 mA 03 When that TB 13 terminal is closed to TB 2 the drive will respond to the selected speed reference signal If that TB 13 terminal is not closed to TB 2 the drive wi...

Page 23: ...4 20 mA speed control use one of the following methods 1 Program one of the TB 13 terminals 13A 13B or 13C for 0 10 VDC 02 or 4 20 mA 03 When that TB 13 terminal is closed to TB 2 the drive will respo...

Page 24: ...mA speed control use one of the following methods 1 Program one of the TB 13 terminals 13A 13B or 13C for 0 10 VDC 02 or 4 20 mA 03 When that TB 13 terminal is closed to TB 2 the drive will respond t...

Page 25: ...he Preset Speed Activation table 3 If reverse rotation is also required TB 13A cannot be used as a PRESET SPEED SELECT TB 13A must be programmed to select RUN REVERSE 05 or START REVERSE 06 leaving on...

Page 26: ...rive input terminals L1 L2 and L3 are wired to the proper input voltage per the nameplate rating of the drive Energize the incoming power line The LED display will flash a three digit number 312 in th...

Page 27: ...MS Once the START command is issued the display will read 00 0 indicating that the drive is in a RUN condition with a speed setpoint of 00 0 Hz 3 Use the button to increase the speed setpoint until th...

Page 28: ...drive using the buttons and display which are shown below To enter the PROGRAM mode to access the parameters press the Mode button This will activate the PASSWORD prompt if the password has not been d...

Page 29: ...resent parameter setting The upper right hand decimal point will begin blinking indicating that the present parameter setting is being displayed and that it can be changed by using the and buttons Use...

Page 30: ...he or button will adjust the value by one tenth of a unit If the or button is pressed and held the value will increment by tenths of units until the next whole unit is reached and then the value will...

Page 31: ...rding to the user settings or the OEM default settings see Parameter 48 in Section 15 0 NOTE The drive will not operate without the EPM installed The drive will display F1 if the EPM is missing or dam...

Page 32: ...ERSE FAULT 04 FAULTLOCKOUT 05 NONE 01 ATSETSPEED 06 ABOVE PRESET 3 07 CURRENTLIMIT 08 AUTO SPEED 09 REVERSE 10 08 TB 30 OUTPUT NONE 01 0 10 VDCFREQ 02 NONE 01 2 10 VDCFREQ 03 0 10 VDCLOAD 04 2 10 VDCL...

Page 33: ...9600 8 O 1 WITHOUTTIMER 07 16 UNITS EDITING TENTHS OFUNITS 01 WHOLE WHOLE UNITS 02 UNITS 02 17 ROTATION FORWARDONLY 01 FORWARD FORWARDANDREVERSE 02 ONLY 01 19 ACCELERATIONTIME 0 1 3600 0 SEC 20 0 SEC...

Page 34: ...2 MAINTAIN 01 48 PROGRAM USERSETTINGS 01 OEMSETTINGS 02 USER SELECTION RESETOEM 03 RESET60 04 SETTINGS 01 RESET50 05 TRANSLATE 06 50 FAULTHISTORY VIEW ONLY N A 51 SOFTWARE CODE VIEW ONLY N A 52 DCBUS...

Page 35: ...208 Vac LOW 02 SF200Y 208 240 Vac 1 or 3 220 240 Vac HIGH 01 1 or 3 200 208 Vac LOW 02 SF200 208 240 Vac 3 220 240 Vac HIGH 01 3 200 208 Vac LOW 02 SF400 400 480 Vac 3 440 480 Vac HIGH 01 3 380 415 Va...

Page 36: ...M performance Faster synchronization and higher current level This setting allows faster synchronization while retaining smoothness 07 FLYING RESTART 3 HIGH performance Fastest synchronization and hig...

Page 37: ...ve is in STANDARD speed mode The following speed references can be selected 01 KEYPAD Use the and buttons to scroll to the desired speed 02 PRESET SPEED 1 The drive will operate at the frequency set i...

Page 38: ...signal 01 NONE 02 0 10 VDC FREQ 03 2 10 VDC FREQ 04 0 10 VDC LOAD 05 2 10 VDC LOAD NOTE The 2 10 VDC signal can be converted to a 4 20 mA signal by connecting a resistor in series with the signal suc...

Page 39: ...forward direction 07 EXTERNAL FAULT Sets TB 13A as a normally closed external fault input If TB 13A is open with respect to TB 2 the drive will fault 08 REMOTE KEYPAD Selects the optional remote keypa...

Page 40: ...le running the drive will enter JOG mode and run at PRESET SPEED 2 When the JOG command is removed the drive will STOP P12 TB 13C FUNCTION SELECT This selects the function of terminal TB 13C Closing T...

Page 41: ...RIP ONLY The drive will only respond to START STOP and direction commands from the terminal strip 02 REMOTE KEYPAD ONLY The drive will only respond to START STOP and direction commands from the option...

Page 42: ...t is reached and then the value will change by whole units P17 ROTATION DIRECTION 01 FORWARD ONLY The drive will only allow rotation in the forward direction However JOG REVERSE see Parameter 11 will...

Page 43: ...OTE If this parameter is changed while the drive is running the new value will not take effect until the drive is stopped P24 MAXIMUM FREQUENCY This sets the maximum output frequency of the drive for...

Page 44: ...REQUENCY should be set to match the motor s rated frequency Example A 460 Vac 60 Hz motor requires a V Hz ratio of 7 67 460 V 60 Hz 7 67 V Hz to produce full torque Setting the BASE FREQUENCY to 60 Hz...

Page 45: ...defined by the minimum frequency parameter Parameter 23 The range of adjustment for the preset speeds is from 0 Hz to the maximum frequency Parameter 24 Refer to the table below for activation of the...

Page 46: ...ghest value that can be displayed is 6553 6 Example A machine produces 175 parts per hour when the motor is running at 60 Hz Setting the SPEED SCALING to 175 will calibrate the drive s display to read...

Page 47: ...tries P48 PROGRAM SELECTION This is used to select whether the drive will operate according to the user settings or the optional OEM default settings and to reset the parameters to default settings Re...

Page 48: ...NOTE 2 Only the TRANSLATE 06 function can be performed while the drive is running The display will flash Er if an attempt is made to select any other function while the drive is running P50 FAULT HIST...

Page 49: ...nal at TB 5 A reading of 100 indicates a 10 VDC input at TB 5 P56 4 20 mA ANALOG INPUT This displays the level of the 4 20 mA analog input signal at TB 25 A reading of 20 indicates a 4 mA input at TB...

Page 50: ...then be used to scroll from Parameter 50 to Parameter 60 Once the desired parameter is found press the Mode button to view its contents When finished press Mode to exit the parameter menu An example...

Page 51: ...Boostsettingsare too high Acceleration rate istoo fast PF CurrentOverload Fault VFDisundersized for the application Mechanical problemwith the driven equipment SF Single phase Fault Single phase input...

Page 52: ...pper left decimal point will turn on solid for 5 seconds and then turn off to indicate that the commanded speed has been reached and that the display is now showing the actual speed 17 2 CHANGING THE...

Page 53: ...he user interface instead ofthe buttonson the frontofthe drive See Parameter 14 CONTROL SP STARTPENDING SP blinksduring the interval between restartattempts DECEL OVERRIDE both upper decimal pointsbli...

Page 54: ...the enclosure that is slightly smaller than the heatsink Up to NEMA 4X can be achieved with this option Panel cutout and mounting hole dimensions are provided below for the different drive sizes NOTE...

Page 55: ...2 69 N A N A N A SF220F 7 72 6 80 2 76 2 76 6 00 2 69 N A N A N A SF420F 7 72 6 80 2 76 2 76 6 00 2 69 N A N A N A SF520F 7 72 6 80 2 76 2 76 6 00 2 69 N A N A N A 3 SF230YF 7 72 8 54 3 80 3 46 7 74 2...

Page 56: ...M 15 SF2150F 18 09 6 03 3 02 0 50 2 52 SF4150F 15 59 6 63 3 31 0 22 0 95 SF5150F 15 59 6 63 3 31 0 22 0 95 20 SF4200F 18 09 6 03 3 02 0 50 2 52 SF5200F 18 09 6 03 3 02 0 50 2 52 THROUGH HOLE CUTOUT DI...

Page 57: ...NG FOR 25 HP MODELS This drawing applies to SF4250F and SF5250F models only HEATSINK 0 50 1 00 PANEL CUTOUT 0 75 28 50 MOUNTING HOLES 10 1 50 3 00 3 00 2 50 1 34 2 50 10 34 2 50 0 75 1 50 3 00 3 00 3...

Page 58: ...riable Feedback Motor Error Speed Command P I B 1 DIRECT ACTING vs REVERSE ACTING SYSTEMS The PI function must be set to match the type of system that it will control A direct or normal acting system...

Page 59: ...9 SEC 0 0 SEC 66 PIACCEL DECEL 0 0 999 0 SEC 20 0 SEC 67 MINALARM 0 0 999 0 0 0 68 MAX ALARM 0 0 999 0 0 0 69 0 10 VDCFEEDBACK VIEW ONLY N A 70 4 20 mA FEEDBACK VIEW ONLY N A 71 ACTUAL FREQUENCY VIEW...

Page 60: ...t be set to match the type of system and the type of feedback signal used A direct acting system is one that requires the motor speed to increase as the feedback signal decreases while a reverse actin...

Page 61: ...step change in setpoint the result can be unstable operation This parameter acts like a filter and ramps the setpoint from the old value to the new value over a programmable period of time to smooth t...

Page 62: ...MIN ALARM Opens when the feedback signal falls below the MIN ALARM setting 12 MAX ALARM Opens when the feedback signal exceeds the MAX ALARM setting 13 MIN MAX ALARM Opens when the feedback signal fal...

Page 63: ...cate the drive is in PI Control mode When TB 13A is opened the display will flash SPd to indicate the drive is in Speed Control mode NOTE 2 The setpoint reference and the PI feedback cannot be the sam...

Page 64: ...er 05 For example if Parameter 5 is set to 0 10 VDC a speed pot could be used for manual speed control when the PI mode is disabled In this case one speed pot would serve two purposes adjusting the se...

Page 65: ...gral Gain can cause large changes in PI performance so care must be taken when adjusting Integral Gain Too much Integral Gain will result in overshoots especially if large step changes in error occur...

Page 66: ...F530 SF5250 SF203Y SF250Y SF275 SF415 SF4150 SF550 SF205Y SF210 SF2100 SF420 SF4200 SF575 NOTE Model numbers may be followed by F through hole mount F1 through hole mount without heatsink P PI setpoin...

Page 67: ...AC Technology Corporation 660 Douglas Street Uxbridge MA 01569 Sales 800 217 9100 FAX 508 278 7873 Service 508 278 9100 ext 125 FAX 508 278 6620 www actechdrives com...

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