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Instruction Manual

MODEL: T1X3 Aircraft Tug

World’s First Portable, Remote-Control Aircraft Tugs

95490 Rev. E

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Summary of Contents for T1X3

Page 1: ...Instruction Manual MODEL T1X3 Aircraft Tug World s First Portable Remote Control Aircraft Tugs 95490 Rev E ...

Page 2: ...ing the Wheel Cradle Pre Load Setup 14 Configuration A For 16 25 Maximum Outside Tire Diameter 14 Configuration B For 14 50 Maximum Outside Tire Diameter 15 Configuration C For 8 25 Maximum Outside Tire Diameter 17 2 4 Adjusting the Tire Guide Spacers 19 2 5 Loading the Aircraft Wheel 21 2 6 Unloading the Aircraft Wheel 24 2 7 Adjusting Track Tension 27 2 8 Charging the Tug 29 2 9 Charging the Rem...

Page 3: ...3 1 1 Components in the Box 1 Components Radio Transmitter Battery Tray Radio Charger Tug Charger Owners Manual Spare Parts Bag Tug Accessory Cradle Roller ...

Page 4: ... 1 2 Tug Components 1 Components Right Track Assembly Left Track Assembly Rear Cradle Gate Lazy Susan Main Plate Electronics Cover Wheel Cradle Side Plates Wheel Ramp Power Switch Tug Charger Connection ...

Page 5: ...d Anchor Charging Indicator LED If the remote controller is not used for a few minutes it will start beeping as a indicator that it is still in the ON position This is not an indicator of a low battery The control stick on the remote controller is very sensitive and will cause the tug to move if it is moved accidentally Turn OFF the remote controller when not in use Warning Note ...

Page 6: ...6 1 Components 1 4 Charger Components Tug Charger Remote Control Charger 110V Power Connection Radio Connection 110V Power Connection Tug Connection Charging Indicator ...

Page 7: ...7 1 5 Spare Parts 1 Components Pins Spare Track Parts Links Retainer Clips Treads Track Install Tools Fuses 4 Amp Light Fuse 10 Amp Circuit Board Fuse Retainer Clip Tool ...

Page 8: ...re used to assist in the installation of new tracks This section is intended to show how the tools are used only A detailed instruction guide is provided when purchasing new tracks Refer to that instruction guide when installing new tracks When the retainer clip is properly installed into the track pin groove is should rotate freely inside of the groove ...

Page 9: ...tracks when the they are too tight making it diﬃcult to align the pin holes Insert the track pin tools on the inside and outside adjacent pins to the missing pin hole You will need to hold these in place by hand Adjacent Pin Adjacent Pin Missing Pin Hole Track Pin Tools ...

Page 10: ...ts The On Board Parts Box contains spare track links clips and tools to quickly replace or repair tracks These components are located on board the tug underneath the elec tronics cover Parts Box Track Links Rotoclip Install Tool Rotoclips ...

Page 11: ...rol beeps once If this does not happen check the remote control battery con nection for proper installation When the battery level is low the remote control will begin to beep repeatedly signaling to replace or recharge the batteries 2 To drive the tug move the control stick in the desired direction 3 The Lazy Susan Lock Cradle Release Switch is a 3 position switch The Unlock and Lock positions ar...

Page 12: ...here will also be a beeping sound 3 Turn on the power switch on the radio controller The power indicator LED will illumi nate green blue in color It is recommended you practice maneuvering the tug prior It is recommended you practice maneuvering the tug prior to loading the plane to loading the plane 4 It is recommended to use the radio in fast speed mode Moderate and Slow speed mode should be use...

Page 13: ... the sprockets for proper seating along the tracks If the sprock et is not properly seated it could result in damage to the track 7 Visually check tracks for wear on the treads and wear on the inner plastic surfaces Also inspect for damaged or missing retainer clips as a result of driving over small rocks Damaged treads should be replaced before operating the tug ...

Page 14: ... Back Gate Roller should be in the position shown above No accessories required Back Gate Cradle Roller Permanent Front Roller Back Gate Roller Permanent Front Roller Remove Accessory Cradle Roller if installed Note You do not want the tire to be too tight inside the wheel cradle There should be space for tire size variations After conﬁguring the wheel cradle drive the tug under the tire to verify...

Page 15: ...nobs to unscrew and release the Inside Rod 1B For Conﬁguration B the supplied Accessory Cradle Roller will be needed 2B Disassembly the Accessory Cradle Roller Accessory Cradle Roller 3B The wheel cradle Back Gate Roller should be in the position shown below Back Gate Roller Accessory Cradle Roller in First Position Permanent Front Roller ...

Page 16: ... the outside roller in between the wheel cradle and sliding the inside rod through one end of the wheel cradle and out the other Secure the Accessory Cradle Roller with the red knob Ensure both red knobs are securely fastened Inside Rod Outside Roller Red Knobs Back Gate Roller Accessory Cradle Roller Permanent Front Roller ...

Page 17: ...od 1C For Conﬁguration C the supplied Accessory Cradle Roller will be needed 2C Disassembly the Accessory Cradle Roller Accessory Cradle Roller 3C The wheel cradle Back Gate Roller should be in the position shown below Back Gate Roller in middle position Accessory Cradle Roller in Second Position Permanent Front Roller Move Back Gate Roller from this position to middle position ...

Page 18: ... the outside roller in between the wheel cradle and sliding the inside rod through one end of the wheel cradle and out the other Secure the Accessory Cradle Roller with the red knob Ensure both red knobs are securely fastened Outside Roller Inside Rod Red Knobs Back Gate Roller Accessory Cradle Roller Permanent Front Roller ...

Page 19: ... Spacers 2 Start Up Guide Widest Position Tire Guide Spacers Adjustment Pin 1 If the tire guide spacers are in the widest position and your tire does not ﬁt or it is too close of a ﬁt remove the tire guide spacers and adjustment pins ...

Page 20: ...ach other Ideally the tire guide spacers should be moved the same distance on each side to keep your tire centered in the cradle The distance between the dovetail spacers should equal the width of your tire plus one inch maximum 3 Align the adjustment pins to the nearest holes Insert the adjustment to secure the tire guide spacers ...

Page 21: ...switch on the radio controller and slowly rotate the lazy susan with the con troller until the latch releases the ramp and it falls to the down position The ramp release only occurs when the lazy susan is oriented with the wheel ramp facing forward Once the wheel ramp is in the down position toggle the latch release switch to the middle position locking the lazy susan from rotating WARNING DO NOT ...

Page 22: ...p of the tug shroud to get the wheel started onto the tug Lazy Susan Aircraft Tire 2 Drive the tug to line up the aircraft tire with the center of the wheel ramp 3 Drive the tug under the aircraft tire until the tire is positioned on top of the lazy susan It may be necessary to chock the wheels to keep the plane from moving ...

Page 23: ...akers open the access cover and locate the two white or black buttons on the circuit board See image above Press them down to reset the circuit breakers Critical Note If the circuit breaker buttons pop up after being reset the tug is being overstressed and could cause damage to the circuit board Address any mechanical issues such as a seized sprocket or missing track retainer clips or any driving ...

Page 24: ...gate Wheel Ramp facing forward 1 Toggle the Lazy Susan Lock Switch in the middle position and rotate the tug under the aircraft tire until the wheel ramp is facing the front of the tug Push the tug so the rear gate is slightly pushing against the tire Note It is recommended to chock the wheels to keep the plane from moving ...

Page 25: ...h releases the rear gate You will need to visually verify that the latch is released This may require rotating the tug back and forth slightly until the latch releases 3 When the latch releases continue holding the latch release switch on the radio con troller and then drive the tug away from the tire The wheel ramp should pivot to the down position as you move the tug ...

Page 26: ...ng the Tug Away From Tire Tire Completely Oﬀ of Tug 4 Continue driving the tug away from the tire until the tire is completely oﬀ of the tug You can stop holding the latch release switch after the tire is oﬀ of the tug ...

Page 27: ... sary to rotate the large sprocket to get access to one of the retainer screws Left Side Right Side Track Cover Screws Outside Track Cover Front End Retainer Screws Track tension may need to be adjusted after several hours of use Follow the instruc tions below for each track 1 Remove 6 cover screws to remove the track plastic cover ...

Page 28: ...bar to tighten up the track There should be a 1 2 of play at the center of the track Do not over tighten the tracks 1 2 Up and Down Play at Center of Track 4 Tighten all 3 retainer screws and reinstall the plastic track covers Reinstall Plastic Cover ...

Page 29: ...k and into a wall socket The plug can only be inserted in one direction 3 The charging indicator LED should light up red once the charger is connected prop erly The tug will be fully charged once the charger indicator LED turns green 4 Leave the tug charging when it is not in use The charger is equipped with smart charging technology preventing the battery from overcharging Keeping the tug on its ...

Page 30: ...the transmitter charger into a 110v AC wall socket 2 Plug the connector from the charger into the charging jack on the transmitter The charging indicator LED located on the side of the transmitter will illuminate green indicating the charger is charging Once the transmitter is fully charged the charging indicator LED will turn oﬀ 3 The charging rate of the charger is 150mAh When using the 1200mAh ...

Page 31: ...2 Start Up Guide No Battery Access Cover Screws Back Cover 1 Before changing the remote control batteries the remote controller and tug should be turned OFF 2 Remove 2 screws on the back cover of the remote controller then remove the back cover ...

Page 32: ...able AA Lithium Ion batteries Refer to section 2 9 in the owners manual 5A Reconnect the battery to the transmitter circuit board 6A Re install back cover and screws Note A shrink wrapped battery pack can be purchused from AC Air Techology to replace the installed battery tray To use a shrink wrapped battery pack 1 Disconnect the battery tray from the transmitter circuit board 2 Connect the new sh...

Page 33: ...e troubleshooting guide is divided into three sections Tug Remote Controller Wheel Cradle Refer to the images and descriptions below as they are mentioned throughout the text Radio Receiver Servo Latch Mechanism Speed Control ...

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Page 37: ...n use modiﬁcation or misuse of this product thus no liability shall be assumed or ac cepted for any resulting damage or injury By the ﬁrst act of use set up or assembly the user in using the product accepts all resulting liability Failure to operate this product in a safe and responsible manner can result in damage or injury both to the user as well as to others the product or property This produc...

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