Instructions
APD 2003
Calibration
Input and output ranges are factory pre-configured (at 24°C
±1°C). Front-mounted Zero and Span potentiometers for
each channel can be used to compensate for load and lead
variations.
1. Apply power to the module and allow a minimum 30 minute
warm up time.
2. Using an accurate calibration source, provide an input to
the module equal to the minimum input required for the
application.
3. Using an accurate measurement device for the output,
adjust the Zero potentiometer for the exact minimum output
desired. The Zero control should only be adjusted when the
input signal is at its minimum. This will produce the cor-
responding minimum output signal. For example: 4 mA for
a 4-20 mA output or –10 V for a ±10 V output.
4. Set the input at maximum, and then adjust the Span pot for
the exact maximum output desired. The Span control should
only be adjusted when the input signal is at its maximum.
This will produce the corresponding maximum output
signal. Example: for 4-20 mA output, the Span control will
provide adjustment for the 20 mA or high end of the signal.
5. Repeat adjustments for both output channels for maximum
accuracy.
Output Test Function
When the Test button is depressed it will drive the output with a
known good signal that can be used as a diagnostic aid during
initial start-up or troubleshooting. When released, the output
will return to normal.
Each Test Cal. potentiometer is factory set to approximately
50% output. Each can be adjusted to set the test output from
0 to 100% of the output span. Press and hold the Test button
and adjust the corresponding Test Cal. potentiometer for the
desired output level.
They may optionally be externally wired for remote test opera-
tion or a manual override. See wiring diagram at right.
Operation
The APD 2003 accepts two independent DC voltage or current
inputs and provides two independent and optically isolated DC
voltage or current outputs that are linearly related to each input.
Green LoopTracker
®
input LEDs provide a visual indication that
each signal is being sensed by the input circuitry of the module.
They also indicates the input signal strength by changing in
intensity as the process changes from minimum to maximum.
If an LED fails to illuminate, or fails to change in intensity as
the process changes, check the module power or signal input
wiring. Note that it may be difficult to see the LEDs under bright
lighting conditions.
Two red LoopTracker output LEDs provide a visual indication
that the output signals are functioning. They become brighter
as the input and each corresponding output change from
minimum to maximum.
For a current output the red LED will only light if the output loop
current path is complete. For either current or voltage outputs,
failure to illuminate or a failure to change in intensity as the
process changes may indicate a problem with the module
power or signal output wiring.
14
13
15 16
10
9
11 12
External
Contacts
for Test
Function
–
+ 20V
–
+ 20V
mA
Device 2
R
i
mA
Device 1
R
i
6
5
7
8
2
1
3
4
Ch. 1
Ch. 2
Voltage
Output
–
+
Voltage
Device 1
–
+
Voltage
Device 2
2
1
3
4
Ch. 1
Ch. 2
6
5
7
8
–
+
mA
Device 2
R
i
Loop
Power
Source 2
–
+
+
–
mA
Device 1
R
i
Loop
Power
Source 1
Ch. 1
Ch. 2
2
1
3
4
6
5
7
8
+
–
APD 2003
Channel 1
Channel 2
DC to DC
Potentiometer to DC
Isolated Transmitter
Isolated Transmitter
Test Cal.
Span
Zero
Test
Output
Loop
Tracker
Test Cal.
Span
Zero
Test
Output
Input
Loop
Tracker
Loop
Tracker
Input
Loop
Tracker
Channel 1
Channel 2
®
28 Power AC or DC –
26 Earth Ground
25 Power AC or DC +
26
25
27
28
18
17
19
20
Voltage
Xmtr 1
–
+
Ch. 1
Voltage Input
22
21
23
24
Ch. 2
21 Full Scale*
22 Minimum*
23 Wiper Arm
*May be
switched for
reverse output
DC Input Channel 1
Terminal Terminal
Sensor or transmitter with voltage output.
17 (
–)
19
(
+)
mA output transmitter that powers the cur-
rent loop. Typically a 3 or 4-wire device.
17 (
–)
19
(
+)
Transmitter with an unpowered mA
output. Typically a 2-wire device. APD
module provides loop power.
19 (
–) 1
8
(
+15 V)
Input 1, DC
For milliamp ranges determine if your devices provide power
to the current loop or if the loop must be powered by the APD
module. Typical voltage may be 9-24 VDC at your device's
terminals if it provides power to the loop.
Input 2, Potentiometer
The potentiometer must be connected to all three signal input
terminals as shown. 0-100% of the potentiometer range must
be used. A stable 1 VDC source to excite the potentiometer.
Voltage drop is measured across the potentiometer, thus allow-
ing any full-range potentiometer to be used.
Potentiometer Input Channel 2
Terminal
Full scale or high side of potentiometer
21
(
+1 VDC)
Zero or low end of potentiometer
22 (–)
Potentiometer wiper arm
23
To maintain
full isolation
avoid com-
bining power
supplies in
common with
inputs, out-
puts, or unit
power.
Mounting to a DIN Rail
Install module vertically on a 35 mm DIN rail in a protective
enclosure away from heat sources. Do not block air flow. Allow
1" (25 mm) above and below housing vents for air circulation.
1. Tilt front of module down and
position the lower spring clips
against the bottom edge of DIN rail.
2. Push front of module upward until
upper mount snaps into place.
Removal
Avoid shock hazards! Turn signal
input, output, and power off.
1. Push up on bottom back of module.
2. Tilt front of module downward
to release upper mount from top
edge of DIN rail.
3. The module can now be removed
from the DIN rail.
Spring Clips
Upper Mount
Precautions
WARNING! All wiring must be performed by a qualified electri-
cian or instrumentation engineer. See diagram for terminal des-
ignations and wiring examples. Consult factory for assistance.
WARNING! Avoid shock hazards! Turn signal input, output, and
power off before connecting or disconnecting wiring, or remov-
ing or installing module.
Précautions
ATTENTION! Tout le câblage doit être effectué par un élec-
tricien ou ingénieur en instrumentation qualifié. Voir le dia-
gramme pour désignations des bornes et des exemples de
câblage. Consulter l'usine pour assistance.
ATTENTION! Éviter les risques de choc! Fermez le signal
d'entrée, le signal de sortie et l'alimentation électrique avant
de connecter ou de déconnecter le câblage, ou de retirer ou
d'installer le module.
Electrical Connections
Polarity must be observed for signal wiring connections. If the
input and/or output do not function, check wiring and polarity.
Each product is factory configured to your exact input and
output ranges as indicated on the serial number label.
Outputs
For milliamp ranges determine if your devices provide power
to the current loop or if the loop must be powered by the APD
module. Typical voltage may be 9-24 VDC at your device's
terminals if it provides power to the loop.
Device for Output Channel 1
Terminal Terminal
Measuring/recording device accepts a
voltage input.
3 (
–)
4
(
+)
Measuring/recording device has
an unpowered or passive mA input.
APD module provides the loop power.
3 (
–)
4
(+20 V)
Measuring/recording device has a mA
input and powers the current loop.
2 (
–)
3
(
+)
Device for Output Channel 2
Terminal Terminal
Measuring/recording device accepts a
voltage input.
7 (
–)
8
(
+)
Measuring/recording device has
an unpowered or passive mA input.
APD module provides the loop power.
7 (
–)
8
(+20 V)
Measuring/recording device has a mA
input and powers the current loop.
6 (
–)
7
(
+)
Module Power Terminals
Check model/serial number label for module operating voltage to
make sure it matches available power. The power supplies are fuse
protected and the unit may be returned to API for fuse replacement.
When using DC power, either polarity is acceptable, but for consis-
tency, wire positive (+) to terminal 25 and negative (–) to terminal 28.
Cu 60/75°C
conductors
14 AWG
max.
api-usa.com
1220 American Way Libertyville, IL 60048
Phone:
800-942-0315
Fax: 800-949-7502
A
A
BSOLUTE
BSOLUTE
P
P
ROCESS
ROCESS
I
I
NSTRUMENTS
NSTRUMENTS
Wire terminal
torque
0.5 to 0.6 Nm or
4.4 to 5.3 in-lbs
API maintains a constant effort to upgrade and improve its products.
Specifications are subject to change without notice. See api-usa.com for
latest product information. Consult factory for your specific requirements.
WARNING:
This product can expose you to chemicals includ-
ing nickel, which are known to the State of California to cause
cancer or birth defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov
Current
Sourcing
Output
Current
Sinking
Output
Module
powers mA
output loop
Module mA
output is
unpowered
18
17
19
20
+15V
–
mA
Xmtr 1
R
i
Ch. 1
Current sourcing input
Module powers loop
18
17
19
20
+
–
mA
Xmtr 1
R
i
Loop
Power
Source 1
+
–
Ch. 1
Current sinking input
Input externally powered
To avoid
damage to
the module,
do not
make any
connections
to unused
terminals
3 or 4 wire
mA transmit-
ter or 2 wire
w. power
supply