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ABSCO SHEDS RG60602N2 Manual Download Page 21

Absco Industries

Assembly Instruction Manual

ABSCO GARAGE

MODEL: RG60602N2

6.00mW x 6.00mD x 3.40mH

Model: RG60602N2

22/10/19

21  

 

 

Fly Bracing

•  Fly braces are struts that attach both sides of the 

internal frame up to the centre-most purlins.

•  The six fly-braces, ZACO124A, need to have one 

end cut.

•  Bend the tab as shown

•  The braces are positioned at 45 degrees from the 

roof purlin to the underside of each frame and 
fixed with tek screws.

40

45°

Bend here

45°

ZACO124A

ZACO124A

Internal 

Frame

Purlin

Summary of Contents for RG60602N2

Page 1: ...ails of which are noted on the attached engineering drawings Brackets for securing the frame to either a concrete slab or footings are included in this kit Anchors are not supplied Local authority approval must be obtained prior to construction Once you have selected your site draw a site plan and lodge your application together with a copy of the engineering plans located at the back of these ins...

Page 2: ... door are supplied with the roller door and are not covered in this document The engineering documentation that certifies the door to the appropriate wind loading is also supplied by the manufacturer Anchor Sets Not Supplied Sleeve anchors are detailed but not supplied with this garage They can be purchased readily from most hardware stores Refer to engineering drawings for further information Sel...

Page 3: ...d Some parts have sharp edges and or corners The use of gloves and safety shoes is highly recommended Pay attention to where these parts can be safely handled most safely and plan the handling of these parts before working with them Drilling sheet metal produces small metal shavings the use of safety glasses and the periodic clearing of these shavings throughout the build is recommended Use the ap...

Page 4: ...ASHER 10 16x16mm FAST033 40 PURLIN BRACKET BKT11 42 MULTI PURPOSE BRACKET BKT17 2 TRIANGLE PLATES 150x150mm ZACO190 2 ROOF STRAPPING L 20m FAST040 6 ANGLE BRACE 40x40x530mm ZACO124A 1 CENTRE MULLION 80x300x3240mm ZACO215 4 SIDE MULLION 80x150x2790mm ZACO216 24 HEX HD TEK SCREW 14 20x45mm FAST081 4 GUTTER L 3030mm TR22 2 DOWNPIPE 100x75mm L 2400mm TR10 4 BARGE FLASHING L 3050mm TR06 2 RIDGE CAPPING...

Page 5: ... SHEET 3256 x 773mm 325R 1 STEEL SHEET 3125 x 773mm 312L 1 STEEL SHEET 3125 x 773mm 312R 1 STEEL SHEET 2995 x 773mm 299L 1 STEEL SHEET 2995 x 773mm 229R 1 STEEL SHEET 1050 x 773mm 105L 1 STEEL SHEET 1050 x 773mm 105R 1 STEEL SHEET 920 x 773mm 092L 1 STEEL SHEET 920 x 773mm 092R 1 STEEL SHEET 790 x 773mm 079L 1 STEEL SHEET 790 x 773mm 079R 1 STEEL SHEET 660 x 773mm 066L 1 STEEL SHEET 660 x 773mm 06...

Page 6: ...992 2 FRAME SECTION L 2750mm C2750 4 FRAME SECTION L 1365mm N1365 4 FRAME SECTION L 2400mm C2400 6 FRAME SECTION L 260mm K0260 2 FRAME SECTION L 1140mm C1140 2 FRAME SECTION L 100mm C0100 2 FRAME SECTION L 1080mm C1080 REAR FRAME 2 FRAME SECTION L 3262mm C3262 2 FRAME SECTION L 2990mm J2990 2 FRAME SECTION L 2970mm C2970 2 FRAME SECTION L 2989mm M2989 2 FRAME SECTION L 2950mm C2750 8 FRAME SECTION...

Page 7: ...RAMES IN 3 PACKS 30 FRAME SECTION L 2990mm C2990 6 FRAME SECTION L 250mm C0250 12 FRAME SECTION L 2750mm C2750 PURLINS SIDE GIRTS 16 FRAME SECTION L 2960mm C2960 12 FRAME SECTION L 200mm C0200 4 FRAME SECTION L 100mm C0100 16 FRAME SECTION L 1450mm K1450 ROLLER DOOR RATED FOR N2 WIND LOADING QTY COMPONENT DESCRIPTION PART No CHK QTY COMPONENT DESCRIPTION PART No CHK 2 ROLLER DOOR FOR 2400W x 2300H...

Page 8: ...EG C2960 Straight cut both ends with overall length of 2960mm C TYPE Straight cut at both ends J TYPE Straight cut at one end 20mm tab notch with holes at other end K TYPE 20mm tab notch with holes at both ends L TYPE Straight cut at one end 45mm lip notch at other end N TYPE Straight cut at one end 45mm lip notch 20mm tab notch with holes at other end P TYPE 45mm lip notch 20mm tab notch with hol...

Page 9: ...l house framing All sections are cut to exact lengths with channel ends pre punched where necessary to simplify assembly Channel sections are secured together using 10G self drilling tek screws supplied Roof sheets are secured to the frame using 10G x self drilling tek screws with neoprene washers supplied Barge capping is secured together using 3mm pop rivets supplied Rear Frame Page 11 Internal ...

Page 10: ... one frame section to be spread over the sides of another frame section boxed frame section or H section Absco sheds frame sections are designed to nest into one another to create boxed frame sections Boxed frame sections are only required in some parts of the entire frame assembly Boxed frame sections are fastened together using the fast014 tek screws supplied at 300mm centres unless otherwise st...

Page 11: ...th tek screws Make sure FAST014 are used on exterior side Double check the dimensions and draw an outline of the frame onto the ground with chalk to use as a template for the internal and front frames Use C0100 box the bottom of the two C2750 as shown Turn the frame over carefully fix the other side These dimensions are identical for rear internal and front frames 2750 1450 140 1490 1490 1470 1470...

Page 12: ... exactly the chalk outline of the rear frame Locate the boxed horizontal brace centrally between the top chords and secure with teks screws To be able to assemble the internal frame the top chords must be boxed in position on the frame as the last step These pieces are shown on the right in grey Box the top chords Two people will be required to carefully turn the frame over to fasten teks into the...

Page 13: ...nd other frame members Take particular notice of the different views below to determine which way sections fit into others Some pieces have end notching that must be orientated correctly Do not fit the centre mullion trim TR71 or the brackets BKT17 used for anchoring the frame to the slab at this stage Refer to the engineering drawings for further fixing details Front Frame K0260 C2400 C2400 TR71 ...

Page 14: ...tepdown for the wall sheeting at the entrance Refer to the attached engineering drawings for footings as an alternative to the slab specified 5920 Entry 1 Entry 2 5920 6070 Includes 150mm stepdown ramp 1410 1410 1410 1410 80 80 40 40 40 40 40 40 300 2400 410 410 2400 40 1430 1430 1430 1430 40 8372 150 External frame 5920 W x 5920 D Slab with stepdown 5920 W x 6070 D Slab without stepdown 5920 W x ...

Page 15: ...tions according to page 14 Misalignment between frames will result in the wall girts not fitting properly Secure with tek screws refer to the engineering drawing for the quantity of teks per bracket When securing the BKT17 to the slab always use the bracket hole that is furtherest away from the slab edge This will prevent the possibility of the concrete cracking near the slab edge This image only ...

Page 16: ...ove the frame away enough to get tool access and drill the slab for each anchor Move the frame back into position and secure with anchor 1 Rear Frame The rear frame can be supported with ropes and pegs or propped with the roof purlins C2960 during this stage 2 Internal Frame The top section of the internal frames will twist slightly under their own weight This is normal for any portal frame design...

Page 17: ...stabilise the structure secure two wall sheets as shown Make sure that each wall sheet 286 overhangs the slab by 30mm and is 80mm past the top of the uprights Fixings used for wall sheeting are hex head tek screws without neoprene washers FAST035 Positioned in line with the girts at every second sheet pan The wall sheeting should poke out past the back frame 16 5mm to connect into the rear wall sh...

Page 18: ...girts to front frame requires the tabs be bent at a right angle just like we did before with the rear frame Do not fit the centre mullion cap until after the roller doors have been installed 5 Fit Strapping Using a tape measure the roof diagonal dimension to make sure that the frame is exactly square Fit the strapping FAST040 diagonally over the top of the frame from corner to corner pulling tight...

Page 19: ...e remaining two purlins must also have C0100 section at either end C0200 section at the positions of the 1st and 3rd Internal Frames These two purlins are to be positioned at the wall directly above the frame uprights as shown on the right These two outer most purlins are to be spaced 15mm in from the edge of the roof chords so the wall sheeting can be fixed top the purlin Using a string line mark...

Page 20: ... 00mW x 6 00mD x 3 40mH Model RG60602N2 22 10 19 20 Secure Roof Purlins Secure purlins to the framework as shown with one roof purlin bracket BKT11 at each connection point Front and Rear frames use 8x tek screws per connection Internal frames use 12x tek screws per connection ...

Page 21: ...braces are struts that attach both sides of the internal frame up to the centre most purlins The six fly braces ZACO124A need to have one end cut Bend the tab as shown The braces are positioned at 45 degrees from the roof purlin to the underside of each frame and fixed with tek screws 40 45 Bend here 45 ZACO124A ZACO124A Internal Frame Purlin ...

Page 22: ...ix through every second pan into the top and bottom girts outermost purlin and frame uprights where possible The coverage of each sheet can vary slightly so it is important to keep checking as you go As stated previously the last sheet in the wall must overhang by 16 5mm You can stretch or shrink the sheeting coverage as you lay each sheet to accomplish this The short angled front wall sheets are ...

Page 23: ...ing the sections to make the same length as the roof sheeting Fix the capping to every second rib of the roof sheets beneath it On the ground lay out the roof sheeting as if they were on the frame already Using a piece of wood as pictured turn up the pans of each sheet at the end that s going to be at the ridge This will prevent rainwater entering the structure during windy conditions Fit the roof...

Page 24: ...ackets equally at both ends push top of bracket into outer roll of gutter and bend small support arm down to hold the inner face Rivet the brackets to the gutter through the bottom of each bracket Fit downpipes to drops with silicone and rivets Secure to wall sheeting with downpipe strap bent to suit Bend down the two arms of the bracket over the back edge of the gutter TR22 RWG06 Guttering Downpi...

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Page 27: ...rrows garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which are...

Page 28: ...ss of claiming warranty To make a claim under the warranty within the warranty period you will need to contact the manufacturer directly by phone or email Contact Number 1800 029 701 Contact Email admin absco com au You will be required to produce proof of purchase this is at discretion of the manufacturer at the time of the claim The manufacturer bears the cost of replacing the products or spare ...

Page 29: ... prone to damage if they come into contact with moisture We recommend you use a waterproof sealant to fill any gaps or joins in order to minimise the risk of water entering 3 Major Defects If the manufacturer is satisfied that the defect is a major defect the purchase price may be refunded in lieu of providing a replacement product or repairing the product This warranty is provided in addition to ...

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