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ABSCO SHEDS CG56552N2, Assembly & Instruction Manual

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ABSCO SHEDS CG56552N2 Assembly & Instruction Manual Download Page 19

Absco Industries

Assembly Instruction Manual

ABSCO COMPACT GARAGE

MODEL: CG56552N2

5.64m W x 5.49m D x 2.64m H

Model: CG56552N2

16/10/19

19  

 

 

Frame Construction

Secure Front Frame

Secure the front frame and side wall girts.
4 OFF: K1780.

Fit the sidewall girts in the same manner as the 
rear frame, bending the inner tab 90 degrees.

Secure every connection with two tek screws.

K1780

Summary of Contents for CG56552N2

Page 1: ... footings details of which are noted on the attached engineering drawings Brackets for securing the frame to either a concrete slab or footings are included in this kit Anchors are not included Local authority approval must be obtained prior to construction Once you have selected your site draw a site plan and lodge your application together with a copy of the engineering plans located at the back...

Page 2: ...of gloves and safety shoes is highly recommended Pay attention to where these parts can be handled most safely and plan the handling of these parts and assemblies prior to working with them The assembly of this product requires drilling into sheet metal which produces small metal shavings Clearing of these shavings throughout the assembly process is highly recommended The assembly of this product ...

Page 3: ...A Door There is an additional instruction manual that is to be used in conjunction with this document 3 All components pre cut to size Do not cut any components to a different size unless it is clearly noted in this instruction to do so Dimensions in this assembly instruction are exact where as dimensions noted on the engineering plans are approximate Double check that you have the correct compone...

Page 4: ...g dynabolts can be substituted for chemsets Frame Section Identification Guide There are several types of frame section each featuring a different combination of notches and or holes Frame sections are coded with a letter representing the type of frame section followed by the length of the frame section in millimeters EG C2960 Straight cut both ends with overall length of 2960mm C TYPE Straight cu...

Page 5: ...TY Y FRONT FRAME REAR FRAME CENTRE FRAME SIDE WALLS ROOF PURLINS BARN DOORS 8 8 12 C2069 C2832 K1780 18 K1780 8 6 4 C2177 K2142 P2360 One leg of the channel section is 2mm shorter thatn the other leg to allow two channel sections to be boxed together Most framing requires only single sections of channel with boxed sections located only where noted in this instruction 80mm x 40mm Galvanized Channel...

Page 6: ...T 2546 x 773mm REAR CRB2 1 STEEL SHEET 2416 x 773mm REAR CLA1 1 STEEL SHEET 2416 x 773mm REAR CRA1 2 STEEL SHEET 2286 x 773mm CORNER CLA2 2 STEEL SHEET 2286 x 773mm CORNER CRA2 1 STEEL SHEET 435 x 773mm FRONT 087L 1 STEEL SHEET 435 x 773mm FRONT 087R 1 STEEL SHEET 305 x 773mm FRONT 070 1 1 STEEL SHEET 305 x 773mm FRONT 070 2 1 STEEL SHEET 175 x 773mm FRONT 070 3 1 STEEL SHEET 175 x 773mm FRONT 070...

Page 7: ...RIES QTY DESCRIPTION CHECK QTY DESCRIPTION CHECK 2 8 4 1 200 900 2 3 14 2 9 4 1 100 2 6 TYPE H CHANNEL 2233mm LONG H2233 CENTER FRAME KNEE PLATES ZACO193 CENTER FRAME APEX PLATES ZACO194 SET OF INSTRUCTIONS SELF DRILLING SCREWS Fast 200 HEX HEAD TEK SCREWS Fast014 SIX HOLE DOOR STRAPS FAST040 PADBOLTS HASPS FAST006 GUTTER BRACKETS RWG06 ROLLS CYCLONE STRAPPING FAST040 80 x 40 CHANNEL 100mm LONG C0...

Page 8: ...t 6 of 6 GUTTER STOP ENDS TR25 4 1 400 SET OF ENGINEERS SPECIFICATIONS HEX HEAD TEK WITH NEO WASHERS FAST035 MPB MULTI PURPOSE BRACKETS BKT17 2 1 13 84mm BUTT HINGES Fast028 130mm LONG SHAFT DOOR LOCK OT010 PADBOLT FAST006 HASP DOOR STRAP ZAC012A PURLIN CONNECTION PLATE ZAC0200 KNEE PLATE ZA193 APEX PLATE ZA194 80 x 80 x 80 Channel FRONT FRAME H2233 MPB MULTIPURPOSE BRACKET DIFFERENT HOLES USED FO...

Page 9: ...the external frame size are the same The wall sheeting then overlaps the slab by a depth of 30mm to form a water proof joint 1747 40 1727 40 1747 80 80 5460 40 40 1352 40 7827 5608 605 4398 605 EXTERNAL FRAME SIZE 3388 x 5460 SLAB SIZE 3388 x 5460 x 100mm THICK D IAG O N AL D IM EN SIO N FRONT ENTRY 650 650 100 4308 72 1352 40 1352 1352 Note Refer to the attached Engineering drawings for footing s...

Page 10: ... of one frame section to be spread over the sides of another frame section boxed frame section or H section Absco sheds frame sections are designed to nest into one another to create boxed frame sections Boxed frame sections are only required in some parts of the entire frame assembly Boxed frame sections are fastened together using the fast014 tek screws supplied at 300mm centres unless otherwise...

Page 11: ...M2833 Top chord 2x C2150 Corner upright 2x C2633 Centre stud to box 2x C2335 Midwall stud to box 2x N2380 Midwall stud to box 8x K1392 Girt 2x C0100 Bracket connector 2x ZACO200 Purlin connection plate Box these sections together 1 OFF C2633 C2633 Centre stud 2 OFF C2335 N2380 Midwall stud See the next page for detailed dimensions Refer to the engineering drawings for the quantity of screws requir...

Page 12: ...n Check diagonals for squareness then join all components together with self drilling screws Re check the dimensions then mark around the outside of the frame with chalk so that you have a template for the remaining frames Using the 100mm bracket connectors box the bottom of the two corner legs as shown on the previous page Carefully turn the frame over and fasten with screws on the opposite side ...

Page 13: ... plates Fit the channels which form the boxed sections together with the smaller edge neatly inside the larger edge Fasten with screws at 300mm spacings where possible 16mm Self drilling tek screw use only to form boxed sections JOIN PART NUMBERS C2069 C2832 PARTS C2069 BOXED TOGETHER PARTS C2832 BOXED TOGETHER 80 8 0 2644 2150 6006 5608 Lay out the boxed sections to the above configuration Use th...

Page 14: ...ure apex plates and knee plates to each side of the frame as shown Use self drilling screws at every pre punched location in both knee and apex plates Carefully turn frame over re check dimensions and diagonals then fasten plates in the same manner as the previous page Underneath View Join plates together with three screws Underneath View Join plates together with three screws ...

Page 15: ...al girts Top center vertical strut Top vertical outer struts 80x80 Channel Take care to ensure that the section does not twist during this procedure 3 PART C1466 2 PART C2199 R1100 K0525 C2150 K0144 J0403 R0877 S2833 1412 605 4398 605 2209 Keep the first screw 150mm in from each end 300mm Lip notch in 515mm from this end in S2833 Door Mullion Head Beam Bracket connector 1x Purlin connection plate ...

Page 16: ...stries Assembly Instruction Manual ABSCO COMPACT GARAGE MODEL CG56552N2 5 64m W x 5 49m D x 2 64m H Model CG56552N2 16 10 19 16 Front Frame continued others including some pieces with different notching patterns ...

Page 17: ...ill laying on the ground 6 60 0m mm m Note Accuracy is important as any misalignments will stop the side wall girts from fitting properly in later steps Secure brackets to frame uprights with six self drilling screws each When securing the brackets to the slab use the brackets hole that is furthest away from the slab edge to prevent the possibility of the concrete cracking near the slab Mark the f...

Page 18: ... hole position of each upright move the frame away enough to drill the slab for each anchor move the frame back and secure in position Rear frame can be supported with ropes and pegs or roof purlins used as braces during this stage 2 Center Frame Connection Bend the inside tab at right angles to secure to the rear wall girt Side wall girt Secure the first center frame to slab Fit eight side wall g...

Page 19: ...m W x 5 49m D x 2 64m H Model CG56552N2 16 10 19 19 Frame Construction Secure Front Frame Secure the front frame and side wall girts 4 OFF K1780 Fit the sidewall girts in the same manner as the rear frame bending the inner tab 90 degrees Secure every connection with two tek screws K1780 ...

Page 20: ... 8 85 56 6 7 79 96 6 PURLIN REAR FRAME PURLIN REAR FRAME PURLIN CENTRE FRAME PURLIN PURLIN CENTRE FRAME Fit the roof purlins between each frame as shown so the top Secure each roof purlin with two tek screws through each purlin end tab 8x tek screws per roof purlin bend purlin end tabs as shown tek screws may have to be removed then replaced to achieve this ...

Page 21: ...del CG56552N2 16 10 19 21 2 Fit Strapping Check the diagonal roof measurements to ensure the frame is exactly square Fit the strapping diagonally over the top of the frame refer to engineering plans pulling and secure to each frame with three screws per connection Repeat this procedure for the rear frame as shown ...

Page 22: ...6 10 19 22 Corner Sheets corner of the garage as shown on the following page The four corner sheets of the garage are to be folded as shown below See the following page to understand where the sheets are to be positioned Fold ONE pan sections as shown below There are two of each sheet 2286 mm CRA 2 CLA 2 CLA 2 CRA 2 CRA 2 CLA 2 ...

Page 23: ... your progress You can stretch or shrink the sheet coverage as you place each sheet to accomplish this As you progress multiply the number of sheets remaining by 740mm which should be the same as the distance left to the center of the outside rib of each fixed sheet Use a spirit level to ensure the sheets are vertical Use tek screws in every second pan fastening sheets to top and bottom girts and ...

Page 24: ...ing a ladder or safety platform secure each sheet as shown with the first sheet flush with the front gable sheets Use one screw with neo washer at every pan to ridge and outer purlins Use one screw with neo washer at every second pan on the center purlin Repeat the above procedures for the other side of the roof Fit Ridge Capping Working from the garage towards the center lay the ridge capping on ...

Page 25: ...purlins at each end of the garage Run a stringline between these marks This line represents the bottom position of the gutter brackets which are attached to each sheeting rib You may wish to allow for a slight fall to the downpipe position personal preference Fix gutter onto brackets equally at both ends push top of bracket into outer roll of gutter and bend small support arm down to retain inner ...

Page 26: ...r lay the ridge capping on the ridge of the roof sheets overlapping sections to suit the length Secure to every second rib of the roof sheeting with screws and neo washers Note Avoid walking on the roof so the sheeting does not get damaged If it is necessary walk only on the sheet pans at ridge purlin locations after all sheets have been fully fastened to the framework To further avoid damage or i...

Page 27: ...40 Channel 6x 84mm Butt hinges 2x P2360 80 x 40 Channel 5x Padbolts hasps 2x 2175mm x 773mm Sheets 2x 2175mm x 695mm Sheets 1x L Angle Flashing Finished Size 2182mm Wide x 2177mm High Secure the front frame and side wall girts in place Fit the sidewall girts in the same manner as the rear frame Secure every connection with two tek screws Fasten all sections together with a minimum of two self dril...

Page 28: ...r with wafer hd tek screws Fit padbolt and hasp as shown with wafer hd tek screws Secure padbolts as shown Use the padbolt as template to drill 3mm holes and secure with screws Refer to the next page for the location details of the remaining padbolts Left Door Right Door Secure L Flashing Use rivets FAST009 to fix the inside face of the L flashing to the framing Secure padbolts as shown Use the pa...

Page 29: ... Door Installation Before hanging doors fit one L flashing to each door mullion and wall sheet with rivets to neatly trim these edges Secure hinges to door mullions with screws as shown Secure both padbolts with screws as shown Drill a 12mm hole 35mm deep in the concrete to ensure the padbolt shaft into View from inside looking out L FLASHING ...

Page 30: ...rete to secure the padbolt shaft into Barn Door Installation continued Front View The top padbolt for the LH door should be placed along the top edge of the door so that when it is fully extended upwards the bolt does not hit on the rib of the gable sheeting above it When positioned mark and drill a 12mm hole in the flashing for it to slide into when it is in the shut position ...

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Page 32: ......

Page 33: ...eelbarrows garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products whic...

Page 34: ...s of claiming warranty To make a claim under the warranty within the warranty period you will need to contact the manufacturer directly by phone or email Contact Number 1800 029 701 Contact Email admin absco com au You will be required to produce proof of purchase this is at discretion of the manufacturer at the time of the claim The manufacturer bears the cost of replacing the products or spare p...

Page 35: ... equipment and should not be used for articles that may be prone to damage if they come into contact with moisture 3 Major Defects If the manufacturer is satisfied that the defect is a major defect the purchase price may be refunded in lieu of providing a replacement product or repairing the product This warranty is provided in addition to other rights and remedies you have under law Our goods come...

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